CN217498662U

CN217498662U - Bottle-burst sampling device of filling machine

Info

Publication number: CN217498662U
Application number: CN202221594150.6U
Authority: CN
Inventors: 庄惠聪; 郑福龙
Original assignee: Fujian Yanjing Huiquan Brewery Co ltd
Current assignee: Fujian Yanjing Huiquan Brewery Co ltd
Priority date: 2022-06-24
Filing date: 2022-06-24
Publication date: 2022-09-27
Anticipated expiration: 2032-06-24

Abstract

The utility model relates to a filling machine accessory, in particular to a filling machine bottle-explosion sampling device, which comprises a filling machine main body and a rotating disc which is in a circular disc-shaped structure and is rotationally connected with the filling machine main body, wherein the filling machine main body drives the rotating disc to rotate, and a plurality of filling mechanisms for filling bottled liquid are arranged around the upper end surface edge of the rotating disc; the utility model discloses can make the maintainer accurately find the concrete filling valve that takes place to explode the bottle fast, the time of having practiced thrift has improved maintenance efficiency, reduces the potential safety hazard, also can take a sample to the beer of appointed filling valve filling, satisfies the needs of accurate sample.

Description

Bottle-explosion sampling device of filling machine

Technical Field

The utility model relates to a liquid filling machine auxiliary device, concretely relates to liquid filling machine explodes bottle sampling device.

Background

The filling machine is mainly applied to quantitative filling of liquid and comprises a filling machine main body, a rotating rotary disc and a plurality of filling valves which are arranged on the rotary disc and used for directly filling liquid; in beer production, a filling machine is one of important application equipment, and the number of filling valves is dozens, and the number of filling valves is hundreds; and glass bottle beer can appear the condition that the explosive bottle burst occasionally at the in-process of filling, and it can damage the relevant part in the filling valve, like bottleneck pad etc. and high-speed operation pivoted numerous filling valves, and the producer can't judge specifically that which filling valve appears exploding the bottle through people's eye, and this also makes maintainer can't find out impaired filling valve fast and maintain, can only check one by one, not only maintenance efficiency is low, and there is the potential safety hazard, also influences the production efficiency of enterprise. Simultaneously, in order to guarantee the production quality of beer, producers need regularly carry out the sample detection to the product, and then sample the bottled beer that has accomplished the filling at random, can't be fixed a position to the beer of concrete filling valve filling, is unfavorable for the accurate inspection of enterprise.

Therefore, at present, a novel bottle explosion sampling device applied to a filling machine is urgently needed, when a bottle explosion happens, a user of convenience can quickly find out a specific filling valve of the bottle explosion situation, check or maintain the specific filling valve, the maintenance efficiency is improved, the potential safety hazard is reduced, beer filled in the specific filling valve can be positioned as required, accurate sampling is carried out, and the inspection standard of an enterprise is met.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem who exists above, the utility model provides a liquid filling machine explodes bottle sampling device can make maintainer accurately find fast and take place to explode the concrete filling valve of bottle, has practiced thrift the time, has improved maintenance efficiency, reduces the potential safety hazard, also can take a sample to the beer of appointed filling valve filling, satisfies the needs of accurate sample.

The utility model adopts the following technical scheme:

a filling machine bottle-explosion sampling device comprises a filling machine main body and a rotating disc which is in a circular disc-shaped structure and is rotationally connected with the filling machine main body, wherein the filling machine main body drives the rotating disc to rotate, and a plurality of filling mechanisms for filling bottled liquid are arranged on the edge of the upper end face of the rotating disc in a surrounding mode; the filling mechanism comprises a bearing plate with a square structure, a positioning hole arranged at the inner side end part of the bearing plate, a positioning body arranged on the upper surface of the rotating disc and matched with the positioning hole in the vertical direction, a limiting body arranged on the upper surface of the bearing plate and in a door-shaped structure, a pressure sensing module arranged on the inner side top surface of the limiting body and a pneumatic filling valve arranged on the lower surface of the outer side end part of the bearing plate and used for filling bottled liquid.

Furthermore, the locating body comprises a locating column penetrating through the locating hole and a clamping plate which is arranged above the bearing plate and fixedly connected with the upper surface of the locating column, the clamping plate is of a circular structure, the locating hole and the locating column are of a circular structure, the diameter of the clamping plate is larger than that of the locating hole, and the vertical distance between the lower surface of the clamping plate and the upper surface of the bearing plate is 5-20 mm.

Furthermore, the lower surface of the outer side of the bearing plate is provided with a protective body in a pipe body structure, the protective body is made of an aluminum alloy material, and the pneumatic filling valve sleeve is arranged inside the protective body. The upper surface of the rotating disc is provided with a rubber buffer block for supporting and buffering the bearing plate. The number of the pressure sensing modules is at least 2.

The rotating disc drives a plurality of filling valves to rotate through rotation of the rotating disc, the empty glass bottles are output from the previous process and are lifted to be inserted into the filling valves, at the moment, the positions of the empty glass bottles relative to the filling machine main body are bottle inlet positions, then, the filling valves are rotated along with the rotation of the rotating disc to fill beer, when filling is finished, full glass bottles are separated from the filling valves and enter the next process, and at the moment, the positions of the full glass bottles relative to the filling machine main body are bottle outlet positions; in order to further promote the location of the filling valve that the device takes place to explode the bottle, the device can additionally carry out following design, is equipped with into a bottle proximity switch module in advancing bottle department on filling machine main part lateral wall, is equipped with out a bottle proximity switch module in a bottle department on filling machine main part lateral wall.

From the above description of the structure of the present invention, compared with the prior art, the present invention has the following advantages: 1. the utility model discloses a set up forced induction module and protective body in filling mechanism, in case the condition of the emergence of bottle burst, the loading board shifts up and causes the instantaneous pressure to forced induction module, forced induction module sends the signal of telecommunication and records to the system storage, and forced induction module and filling valve are the one-to-one setting, and maintainer can fix a position the filling valve that takes place the bottle burst fast through the record, and the maintainer of being convenient for overhauls the period at the equipment, overhauls corresponding filling valve high-efficiently and swiftly, has promoted maintenance efficiency, reduces the production safety risk; 2. the utility model adopts the pneumatic filling valve, when the user needs to sample the beer filled in the appointed filling valve, the user only needs to fill the empty bottle in the previous filling valve of the appointed filling valve, and the bottle of wine after the empty bottle is the beer filled in the appointed filling valve, thereby meeting the requirement of accurate sampling of the user; 3. when it is required, the designer carries out double detection design of bottle explosion through setting up the bottle inlet proximity switch module and the bottle outlet proximity switch module, when empty glass bottle gets into bottle inlet department and prepares to accept the filling, the bottle inlet proximity switch module senses empty glass bottle this moment, and along with the rotation filling of rolling disc, corresponding filling valve moves when bottle outlet department, this moment, if bottle outlet proximity switch module has sensed glass bottle, explain that this filling valve filling in-process does not take place to explode the bottle, and if bottle outlet proximity switch module does not sense the glass bottle, explain the condition that this filling valve took place to explode the bottle at the filling in-process, record system storage, so continuous operation can realize the control to each filling valve in the operation process, be convenient for maintainer to fix a position fast during the overhaul of the equipment and find the filling valve that probably takes place the damage, high efficiency is swift.

Drawings

Fig. 1 is a schematic perspective view of the present invention 1;

fig. 2 is a schematic perspective view of the present invention 2;

fig. 3 is a schematic sectional perspective view of the present invention 1;

fig. 4 is a schematic sectional perspective view of the present invention, fig. 2;

FIG. 5 is an enlarged schematic partial sectional view of the present invention, showing FIG. 1;

FIG. 6 is an enlarged schematic partial sectional view of the present invention, FIG. 2;

fig. 7 is an enlarged schematic perspective view of the present invention in partial section 3;

fig. 8 is a schematic diagram of the circuit design of the present invention.

Detailed Description

The following describes embodiments of the present invention with reference to the drawings.

Referring to fig. 1 to 7, a bottle-burst sampling device of a filling machine comprises a filling machine main body 1 and a rotating disc 11 which is in a circular disc-shaped structure and is rotatably connected with the filling machine main body 1, wherein the filling machine main body 1 drives the rotating disc 11 to rotate, and a plurality of filling mechanisms 2 for filling bottled liquid are arranged around the upper end surface edge of the rotating disc 11; the filling mechanism 2 comprises a bearing plate 21 with a square structure, a positioning hole 22 arranged at the inner side end of the bearing plate 21, a positioning body 23 arranged on the upper surface of the rotating disc 11 and matched with the positioning hole 22 in the vertical direction, a limiting body 24 arranged on the upper surface of the bearing plate 21 and in a door-shaped structure, a pressure sensing module 25 arranged on the inner side top surface of the limiting body 24, and a pneumatic filling valve 26 arranged on the lower surface of the outer side end of the bearing plate 21 and used for filling bottled liquid.

Referring to fig. 1 to 7, the positioning body 23 includes a positioning column 231 penetrating through the positioning hole 22 and a clamping plate 232 disposed above the bearing plate 21 and fixedly connected to the upper surface of the positioning column 231, the clamping plate 232 is of a circular structure, the positioning hole 22 and the positioning column 231 are both of a circular structure, the diameter of the clamping plate 232 is greater than that of the positioning hole 22, and the vertical distance between the lower surface of the clamping plate 232 and the upper surface of the bearing plate 21 is 10 mm. The lower surface in the loading board 21 outside is equipped with the protective body 261 that is the tubular structure, and protective body 261 adopts the aluminum alloy material, and pneumatic filling valve 26 cover is located inside protective body 261. The upper surface of the rotating disc 11 is provided with rubber buffer blocks 12 for supporting and buffering the bearing plate 21, and the number of the pressure sensing modules 25 is 2.

Simultaneously, in order to further promote the location of device to the filling valve that takes place to explode the bottle, the device can additionally carry out following design, enters a bottle proximity switch module 3 in advancing the design of bottle department on liquid filling machine main part 1 lateral wall, goes out a bottle proximity switch module 4 in a bottle department design on liquid filling machine main part 1 lateral wall, realizes the two detection designs that the device explodes the bottle.

Referring to fig. 8, the circuit principle of the present apparatus is as follows: the pressure sensing module 25 is electrically connected with the data processing module 5, and the data processing module 5 is electrically connected with the bottle inlet proximity switch module 3, the bottle outlet proximity switch module 4, the system storage module 6, the pneumatic filling valve 26 and the data input and output touch screen display module 7 respectively.

The working principle is as follows: when a bottle is exploded, a signal generated by the pressure sensing module 25 is input into the data processing module 5, the data processing module 5 records the corresponding data of the pneumatic filling valve 26 into the system storage module 6, and a user learns which filling valves are exploded specifically through the data input and output touch screen display module 7, so that the maintenance can be carried out in a targeted manner, and the maintenance efficiency is improved; meanwhile, the data processing module 5 can record the data for judging the occurrence of the bottle explosion into the system storage module 6 through the operation of the bottle inlet proximity switch module 3 and the bottle outlet proximity switch module 4, so that the possibility of missing report is further avoided, and the potential safety hazard of production is further reduced.

The above-mentioned be the utility model discloses a concrete implementation way, nevertheless the utility model discloses a design concept is not limited to this, and the ordinary use of this design is right the utility model discloses carry out immaterial change, all should belong to the act of infringement the protection scope of the utility model.

Claims

1. The utility model provides a liquid filling machine explodes bottle sampling device, including the liquid filling machine main part and with the liquid filling machine main part rotates the carousel that is ring disc-shaped structure of being connected, the drive of liquid filling machine main part the carousel rotates, characterized by: a plurality of filling mechanisms for filling bottled liquid are arranged on the edge of the upper end face of the rotating disc in a surrounding manner; the filling mechanism comprises a bearing plate with a square structure, a positioning hole formed in the inner side end of the bearing plate, a positioning body arranged on the upper surface of the rotating disc in the vertical direction and matched with the positioning hole, a limiting body arranged on the upper surface of the bearing plate in a door-shaped structure, a pressure sensing module arranged on the inner side top surface of the limiting body and a pneumatic filling valve arranged on the lower surface of the outer side end of the bearing plate and used for filling bottled liquid.

2. The bottle burst sampling device of the filling machine as claimed in claim 1, wherein: the positioning body comprises a positioning column penetrating through the positioning hole and a clamping plate which is arranged above the bearing plate and fixedly connected with the upper surface of the positioning column, the clamping plate is of a circular structure, the positioning hole and the positioning column are both of a circular structure, and the diameter of the clamping plate is larger than that of the positioning hole.

3. A filling machine bottle-bursting sampling device as claimed in claim 1 or claim 2 in which: the lower surface in the loading board outside is equipped with the protective body that is the body structure, pneumatic filling valve barrel is located inside the protective body.

4. A filling machine bottle burst sampling device according to claim 3, characterized in that: the upper surface of the rotating disc is provided with a rubber buffer block for supporting and buffering the bearing plate.

5. A filling machine bottle burst sampling device according to claim 1, 2 or 4, wherein: the number of the pressure sensing modules is at least 2.

6. The bottle burst sampling device of the filling machine as claimed in claim 2, wherein: the vertical distance between the lower surface of the clamping plate and the upper surface of the bearing plate is 5-20 mm.

7. A filling machine bottle burst sampling device according to claim 1, 2, 4 or 6, wherein: the bottle feeding proximity switch module is arranged at a bottle feeding position on the side wall of the filling machine main body, and the bottle discharging proximity switch module is arranged at a bottle discharging position on the side wall of the filling machine main body.