CN217497619U

CN217497619U - Belt is indulged and is torn recognition device

Info

Publication number: CN217497619U
Application number: CN202221426632.0U
Authority: CN
Inventors: 张江波; 徐亮明; 武詹川
Original assignee: Xi'an Saian Automation Control Co ltd
Current assignee: Xi'an Saian Automation Control Co ltd
Priority date: 2022-06-08
Filing date: 2022-06-08
Publication date: 2022-09-27
Anticipated expiration: 2032-06-08

Abstract

The utility model relates to the technical field of a belt longitudinal tearing recognition device, in particular to a belt longitudinal tearing recognition device, which comprises a light shield, a cover plate, a frame, a protective cover, a transparent roller, a motor, an equipment mounting piece, a roller end plate, a camera unit module, a laser unit module, a first driven belt wheel, a belt, a brush roll, a cleaning brush and a variable frequency controller; the utility model discloses be provided with roller assembly and drive assembly, roller assembly's the unit module of making a video recording and laser unit module replace traditional complicated mechanical structure, have compressed the volume and the weight of device greatly, adopt the drum-type design, need not to adjust the original design of installation such as belt trough steelframe during the installation, can not be subject to the belt from top to bottom interval, simplified installation procedure, improved the installation effectiveness.

Description

Belt is indulged and is torn recognition device

Technical Field

The utility model relates to a belt vertically tears recognition device technical field, specifically is a belt vertically tears recognition device.

Background

The belt transportation is a transportation mode generally selected at home and abroad at present, and is mainly applied to the fields of coal mines, iron ores, copper ores, aluminum ores and the like. In the process of conveying materials by the conveying belt, the belt is torn due to penetration of the belt, such as belt deviation and long rod sharp tools, so that production is easily affected, and great economic loss is caused for enterprises. Therefore, the belt tearing identification equipment which can timely detect that the conveying belt is torn and timely alarms and stops when the belt is torn is very important for enterprises, but the existing belt tearing identification equipment is complex in structure and heavy in size, needs 3-4 persons to finish installation after sale, is limited by the vertical distance between the belt, needs to adjust the original installation designs such as a belt groove steel frame during installation, needs to be approved and verified, and is long in installation period.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a belt is indulged and is torn recognition device through setting up roller assembly and drive assembly, reaches easy to assemble's purpose.

In order to achieve the above purpose, the utility model provides a following technical scheme: a belt longitudinal tearing identification device comprises a frame, wherein end covers are fixedly arranged at two ends of the frame, driving components are arranged at one opposite sides of the two end covers, a roller component is arranged between the two driving components, the roller component comprises a transparent roller, an equipment mounting piece and roller end plates, connecting shafts are fixedly connected with two ends of the equipment mounting piece, one end of each connecting shaft is correspondingly and fixedly connected to end covers at two ends of the frame, sleeves are rotatably sleeved on connecting shafts at two ends of the equipment mounting piece through bearings, one ends of the two sleeves are fixedly sleeved with roller end plates, the other ends of the two sleeves are fixedly sleeved with first driven belt wheels, transparent rollers are arranged between the two roller end plates, the equipment mounting piece is provided with a laser unit module for projecting laser lines to the conveying belt and a camera unit module for collecting the laser lines;

the driving assembly comprises a motor, a belt, a driving belt wheel and a second driven belt wheel, the motors are installed at two ends of the frame, the driving belt wheel is installed at the output end of the motor, a brush roller is installed on the frame, the second driven belt wheel is fixedly sleeved at two ends of the brush roller, the belt is connected to the driving belt wheel, the first driven belt wheel and the second driven belt wheel in a driving mode, and a cleaning brush used for cleaning the surface of the belt is installed on the brush roller.

Preferably, the frame is provided with a light shield, and the neck of the light shield is hinged with a cover plate for shading and shielding rain.

Preferably, the end covers at the two ends of the frame are respectively provided with a protective cover for protecting the driving assembly.

Preferably, the driving belt wheel, the first driven belt wheel and the second driven belt wheel are arranged in an isosceles triangle shape, and the frame is provided with a frequency conversion controller for controlling the two motors.

Preferably, the two ends of the frame are fixedly provided with roller seats, and the brush roller is rotatably arranged on the roller seats through bearings.

Preferably, the frame is provided with a data line interface for network communication transmission.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model discloses be provided with roller assembly and drive assembly, roller assembly's the unit module of making a video recording and laser unit module replace traditional complicated mechanical structure, have compressed the volume and the weight of device greatly, adopt the drum-type design, need not to adjust the original design of installation such as belt trough steelframe during the installation, can not be subject to the belt from top to bottom interval, simplified installation procedure, improved the installation effectiveness.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

fig. 2 is a schematic view of a first structure inside the light shield of the present invention;

fig. 3 is a schematic view of a second structure inside the light shield of the present invention;

fig. 4 is a schematic view of the internal structure of the transparent roller of the present invention.

In the figure: 1. a light shield; 2. a cover plate; 3. a frame; 4. a protective cover; 5. a transparent drum; 6. a motor; 7. an equipment mount; 8. a drum end plate; 9. a camera unit module; 10. a laser unit module; 11. a first driven pulley; 12. a belt; 13. a brush roll; 14. a cleaning brush; 15. and a variable frequency controller.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by the staff of ordinary skill in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 to 4, the present invention provides a technical solution: a belt longitudinal tearing identification device comprises a frame 3, end covers are fixedly arranged at two ends of the frame 3, driving components are arranged at one opposite sides of the two end covers, a roller component is arranged between the two driving components and comprises a transparent roller 5, the device comprises a device mounting piece 7 and roller end plates 8, wherein connecting shafts are fixedly connected to two ends of the device mounting piece 7, one ends of the two connecting shafts are correspondingly and fixedly connected to end covers at two ends of a frame 3, sleeves are rotatably sleeved on the connecting shafts at two ends of the device mounting piece 7 through bearings, the roller end plates 8 are fixedly sleeved at one ends of the two sleeves, first driven belt wheels 11 are fixedly sleeved at the other ends of the two sleeves, transparent rollers 5 are installed between the two roller end plates 8, and a laser unit module 10 for projecting laser lines to a conveying belt and a camera unit module 9 for collecting the laser lines are installed on the device mounting piece 7;

the driving assembly comprises a motor 6, a belt 12, a driving belt wheel and a second driven belt wheel, the motor 6 is installed at two ends of the frame 3, the driving belt wheel is installed at the output end of the motor 6, a brush roller 13 is installed on the frame 3, the second driven belt wheel is fixedly sleeved at two ends of the brush roller 13, the belt 12 is connected onto the driving belt wheel, the first driven belt wheel 11 and the second driven belt wheel in a belt transmission mode, and a cleaning brush 14 for cleaning the surface of the belt is installed on the brush roller 13.

Further, a light shield 1 is mounted on the frame 3, and a cover plate 2 for shielding light and rain is hinged to the neck of the light shield 1.

Further, the end covers at both ends of the frame 3 are mounted with protective covers 4 for protecting the driving assembly.

Furthermore, the driving belt wheel, the first driven belt wheel 11 and the second movable belt wheel are arranged in an isosceles triangle shape, and the frame 3 is provided with a variable frequency controller 15 controlled by the two motors 6.

Further, roller seats are fixedly mounted at both ends of the frame 3, and the brush roller 13 is rotatably mounted on the roller seats through bearings.

Further, a data line interface for network communication transmission is arranged on the frame 3.

The utility model discloses a working process as follows:

as shown in fig. 1-4, when the device is used, the device is externally connected with a power supply, and simultaneously, a data line interface on the device is connected with a computer through a network transmission line, when the device is used for monitoring longitudinal tearing of a transport belt, a motor 6 of a driving component drives a driving belt roller to rotate, at the moment, under the action of a first driven belt roller 11, a first driven belt roller 11 and a second driven belt roller are driven to rotate, because the first driven belt roller 11 is fixedly sleeved outside a sleeve, the sleeve is rotatably sleeved on connecting shafts at two ends of an equipment installation part 7 through bearings, one end of each connecting shaft is fixedly installed on an end cover of a frame 3, a roller end plate 8 is sleeved on the sleeve, a transparent roller 5 is fixedly installed between the two roller end plates 8, when the first driven belt roller rotates, the transparent roller 5 rotates, the equipment installation part 7 is fixed, at the moment, a laser unit module 10 installed on the equipment installation part 7 emits a 60-degree fan-shaped laser line to be projected to the transport belt module Defeated belt, camera unit module 9 gathers the laser line through transparent cylinder 5, the laser line data that will gather transmit host computer data processing analysis through the network communication line, discernment conveyer belt has the tear emergence, when the driven pulley of second rotates, drive brush roll 13 and rotate, cleaning brush 14 on the brush roll 13 is cleaned to criticizing the surface this moment, reduce the influence of debris of adhesion to gathering the precision, and then improve the precision that detects, the shading of assurance device that the lens hood 1 of device and apron 2 can be fine, rain-proof ability, the device adopts bi-motor 6 to drive, cooperation frequency conversion controller, can regularly switch two motors 6, avoid the emergence of the circumstances such as long-time work motor 6 generates heat.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It should be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, and the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A belt rip recognition device, includes frame (3), its characterized in that: the both ends fixed mounting of frame (3) has the end cover, and drive assembly, two are installed to one side that two end covers are relative install drum assembly between the drive assembly, drum assembly includes transparent cylinder (5), equipment installed part (7) and cylinder end plate (8), the both ends fixedly connected with connecting axle of equipment installed part (7), two the fixed connection that the one end of connecting axle corresponds is on the end cover at frame (3) both ends, it has cup jointed the sleeve, two to rotate through the bearing on the connecting axle at equipment installed part (7) both ends the telescopic one end is all fixed the cover and is connect cylinder end plate (8), two the telescopic other end is all fixed the cover and is connected first driven pulley (11), two install transparent cylinder (5) between cylinder end plate (8), install on equipment installed part (7) and be used for throwing laser unit module (10) of laser line and the list of making a video recording that is used for laser line collection to conveyer belt unit module (10) and be used for the collection of making a video recording A meta-module (9);

the driving assembly comprises a motor (6), a belt (12), a driving belt wheel and a second driven belt wheel, the motor (6) is installed at two ends of the frame (3), the driving belt wheel is installed at the output end of the motor (6), a brush roller (13) is installed on the frame (3), the second driven belt wheel is fixedly sleeved at two ends of the brush roller (13), the belt (12) is connected to the driving belt wheel, the first driven belt wheel (11) and the second driven belt wheel in a belt transmission mode, and a cleaning brush (14) used for cleaning the surface of the belt is installed on the brush roller (13).

2. The belt rip recognition device according to claim 1, wherein: install lens hood (1) on frame (3), the neck of lens hood (1) articulates there is apron (2) that are used for the shading and keep off the rain.

3. The device for identifying longitudinal tearing of a belt as claimed in claim 1, wherein: and protective covers (4) used for protecting the driving assembly are mounted on the end covers at the two ends of the frame (3).

4. The device for identifying longitudinal tearing of a belt as claimed in claim 1, wherein: the driving belt wheel, the first driven belt wheel (11) and the second movable belt wheel are arranged in an isosceles triangle shape, and a frequency conversion controller (15) controlled by two motors (6) is installed on the frame (3).

5. The device for identifying longitudinal tearing of a belt as claimed in claim 2, wherein: the two ends of the frame (3) are fixedly provided with roller seats, and the brush roller (13) is rotatably arranged on the roller seats through bearings.

6. The device for identifying longitudinal tearing of a belt as claimed in claim 1, wherein: and a data line interface for network communication transmission is arranged on the frame (3).