CN217492515U - Flat wire feeding straightening device - Google Patents
Flat wire feeding straightening device Download PDFInfo
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- CN217492515U CN217492515U CN202220892263.8U CN202220892263U CN217492515U CN 217492515 U CN217492515 U CN 217492515U CN 202220892263 U CN202220892263 U CN 202220892263U CN 217492515 U CN217492515 U CN 217492515U
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Abstract
The application provides a flat wire material loading aligning device, including the mounting bracket, be provided with the roller group that is used for bearing the wire reel on the bottom plate of mounting bracket, be provided with wire mechanism on the side post of mounting bracket, be provided with alignment mechanism and send line mechanism on the roof of mounting bracket, alignment mechanism is including the thick alignment mechanism of level, perpendicular thick alignment mechanism, the smart alignment mechanism of level and perpendicular smart alignment mechanism that set up in order of sequence. This application can improve the alignment effect through the thick alignment mechanism of level, perpendicular thick alignment mechanism, the smart alignment mechanism of level and perpendicular smart alignment mechanism that set up in proper order for the flat wire after the alignment more is suitable for follow-up automatic processing procedure.
Description
Technical Field
The utility model relates to a flat wire straightening technique especially relates to a flat wire material loading aligning device.
Background
In the production of new energy automobile motors, flat electromagnetic wires are used to replace round electromagnetic wires in order to improve the efficiency of motor products. When the electromagnetic wire is assembled in a motor, the flat electromagnetic wire is required to be manufactured into a flat wire hairpin shape and inserted into a stator core of the motor in a specific mode.
The hairpin-type flat wire needs to be straightened before being bent into the hairpin shape. The existing straightening device is generally composed of a horizontal straightening roller group and a vertical straightening roller group, and the straightening of the flat wire in the horizontal direction and the vertical direction is respectively realized, but the straightening effect is poor, and the precision requirement of subsequent automatic production is difficult to meet.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a better flat line material loading alignment device of alignment effect.
The following presents a simplified summary of one or more aspects in order to provide a basic understanding of such aspects. This summary is not an extensive overview of all contemplated aspects, and is intended to neither identify key or critical elements of all aspects nor delineate the scope of any or all aspects. Its sole purpose is to present some concepts of one or more aspects in a simplified form as a prelude to the more detailed description that is presented later.
According to the utility model discloses an aspect provides a flat wire material loading aligning device, which comprises a mounting bracket, be provided with the roller group that is used for bearing the weight of the wire reel on the bottom plate of mounting bracket, be provided with wire mechanism on the side post of mounting bracket, be provided with alignment mechanism and send line mechanism on the roof of mounting bracket, alignment mechanism includes the thick alignment mechanism of level, perpendicular thick alignment mechanism, the smart alignment mechanism of level and perpendicular smart alignment mechanism that set up according to the order of sequence.
In an embodiment, the horizontal rough straightening mechanism, the vertical rough straightening mechanism, the horizontal fine straightening mechanism and the vertical fine straightening mechanism each include two rows of straightening wheels arranged in a staggered manner, a flat wire channel is formed between the two rows of straightening wheels, the flat wire channel of the horizontal fine straightening mechanism is narrower than the flat wire channel of the horizontal rough straightening mechanism, and the flat wire channel of the vertical fine straightening mechanism is narrower than the flat wire channel of the vertical rough straightening mechanism.
In one embodiment, each wheel in one of the two rows of straightening wheels is independently arranged on one movable block, each movable block corresponds to one dial indicator, and the dial indicators abut against the movable blocks along the direction perpendicular to the wheel axle.
In one embodiment, one of the two rows of straightening wheels is mounted on a removable mounting block that is secured to the straightening mechanism by a quick lock wrench.
In one embodiment, the wire guiding mechanism comprises an upper wire guiding assembly and a lower wire guiding assembly, the upper wire guiding assembly and the lower wire guiding assembly both comprise an installation plate and a plurality of wire guiding wheels arranged on the installation plate in a circular arc shape, and the upper wire guiding assembly is fixedly arranged above the lower wire guiding assembly.
In one embodiment, the lower wire assembly is slidably coupled to the vertical guide rail.
In one embodiment, a limiting rod is arranged outside the guide wheel, and the limiting rod is rotatably connected with the mounting plate.
In one embodiment, the wire feeding mechanism comprises a wire feeding motor, a driving wheel set and a driven wheel set, the wire feeding motor is in transmission connection with the driving wheel set, belts are respectively wound outside the driving wheel set and the driven wheel set, and a flat wire channel is formed between the driving wheel set and the driven wheel set.
In one embodiment, the driving wheel set is disposed on a sliding block, and the sliding block is slidably coupled to the vertical sliding rail and is in transmission connection with the lifting cylinder.
The embodiment of the utility model provides a beneficial effect is: through the horizontal rough straightening mechanism, the vertical rough straightening mechanism, the horizontal fine straightening mechanism and the vertical fine straightening mechanism which are arranged in sequence, the straightening effect can be improved, and the flat wire after being straightened is more suitable for subsequent automatic processing procedures.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
The above features and advantages of the present invention will be better understood upon reading the detailed description of embodiments of the present disclosure in conjunction with the following drawings. In the drawings, components are not necessarily drawn to scale, and components having similar relative characteristics or features may have the same or similar reference numerals.
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application;
FIG. 2 is a schematic top view of an embodiment of the present application;
FIG. 3 is a schematic diagram of a horizontal coarse alignment mechanism according to an embodiment of the present application;
FIG. 4 is a schematic view of a wire guide mechanism according to an embodiment of the present application;
FIG. 5 is a schematic view of a wire feed mechanism of an embodiment of the present application;
wherein: 1-a mounting frame; 11-a base plate; 12-side posts; 13-a top plate; 2-roller shaft group; 3-a wire guiding mechanism; 31-an upper wire assembly; 311-a mounting plate; 312-a wire guide wheel; 313-a limiting rod; 32-a lower wire assembly; 33-vertical guide rails; 4-a straightening mechanism; 41-horizontal rough straightening mechanism; 42-vertical rough straightening mechanism; 43-horizontal fine straightening mechanism; 44-vertical fine alignment mechanism; 411-a straightening wheel; 412-active block; 413-dial gauge; 414-mounting block; 415-quick locking wrench; 5-a wire feeding mechanism; 51-wire feeding motor; 52-driving wheel group; 53-driven wheel set; 54-a slide block; 55-vertical sliding rail; 56-lifting cylinder.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. It is noted that the aspects described below in connection with the figures and the specific embodiments are only exemplary and should not be understood as imposing any limitation on the scope of the present invention.
As shown in fig. 1 to 5, the embodiment of the present application provides a flat wire feeding straightening device, which includes an installation frame 1, a bottom plate 11 of the installation frame 1 is provided with a roller set 2 for bearing a wire spool, a side pillar 12 of the installation frame 1 is provided with a wire guiding mechanism 3, a top plate of the installation frame 1 is provided with a straightening mechanism 4 and a wire feeding mechanism 5, and the straightening mechanism 4 includes a horizontal coarse straightening mechanism 41, a vertical coarse straightening mechanism 42, a horizontal fine straightening mechanism 43 and a vertical fine straightening mechanism 44 which are sequentially arranged.
The horizontal rough straightening mechanism 41, the vertical rough straightening mechanism 42, the horizontal fine straightening mechanism 43 and the vertical fine straightening mechanism 44 have the same structure and respectively comprise two rows of straightening wheels which are arranged in a staggered mode, and a flat wire channel is formed between the two rows of straightening wheels. It will be readily appreciated that the spacing between the two rows of straightening wheels of fine horizontal straightening mechanism 43 is less than the flat wire passage of coarse horizontal straightening mechanism 41 and the spacing between the two rows of straightening wheels of fine vertical straightening mechanism 43 is less than the flat wire passage of coarse vertical straightening mechanism 44.
Taking the horizontal rough straightening mechanism 41 as an example, as shown in fig. 3, each of the two rows of straightening wheels 411 is individually disposed on one movable block 412, each movable block 412 corresponds to one dial indicator 413, the dial indicator 413 abuts against the movable block 412 in a direction perpendicular to the wheel axis, and the position of the straightening wheel 411 can be finely adjusted by adjusting the dial indicator 413, so as to adjust the width of the flat wire channel.
In this embodiment, one of the two rows of straightening wheels is mounted on a removable mounting block 414, and the mounting block 414 is secured to the straightening mechanism by a quick lock wrench 415. When the alignment wheel 411 needs to be removed, the mounting block 414 can be removed entirely by turning the quick-locking wrench 415.
As shown in fig. 4, the wire guide mechanism 3 includes an upper wire assembly 31 and a lower wire assembly 32, and the upper wire assembly 31 and the lower wire assembly 32 are similar in structure. The upper wire guiding assembly 31 includes, for example, a mounting plate 311 and a plurality of wire guiding rollers 312 arranged in a circular arc shape on the mounting plate 311, and the upper wire guiding assembly 31 is fixedly disposed above the lower wire guiding assembly 32. For example, to facilitate height adjustment of the lower wire assembly 32, the lower wire assembly 32 may be slidably coupled to the vertical guide rail 33.
Preferably, in order to prevent the wire guide 312 from getting smaller and falling off, a stopper 313 is provided outside the wire guide 312, the stopper 313 is rotatably coupled to the mounting plate 311, and after the flat wire is wound around the wire guide 312, the stopper 313 is pulled toward the wire guide 312.
The wire feeding mechanism 5 is used for driving a flat wire to advance, as shown in fig. 5, the wire feeding mechanism 5 includes a wire feeding motor 51, a driving wheel set 52 and a driven wheel set 53, the wire feeding motor 51 is in transmission connection with the driving wheel set 52, belts are respectively wound outside the driving wheel set 52 and the driven wheel set 53, and a flat wire channel is formed between the driving wheel set 52 and the driven wheel set 53.
Further, the driving wheel set 52 may be disposed on a sliding block 54, and the sliding block 54 is slidably coupled to the vertical sliding rail 55 and is in transmission connection with the lifting cylinder 56. The lifting cylinder 56 is used for controlling the lifting of the driving wheel set 52, so that the starting and stopping of the flat wire feeding can be controlled.
To sum up, the flat wire material loading alignment device that this application provided, through the thick alignment mechanism of the level that sets up according to the order of sequence, perpendicular thick alignment mechanism, the smart alignment mechanism of level and perpendicular smart alignment mechanism, every alignment mechanism can both be adjusted to can improve the alignment effect, make the flat wire after the alignment more be suitable for follow-up automatic processing procedure.
The embodiments in the present description are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
The previous description of the disclosure is provided to enable any person skilled in the art to make or use the disclosure. Various modifications to the disclosure will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other variations without departing from the spirit or scope of the disclosure. Thus, the disclosure is not intended to be limited to the examples and designs described herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
The above description is only a preferred example of the present application and should not be taken as limiting the present application, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present application should be included in the protection scope of the present application.
Claims (9)
1. The utility model provides a flat line material loading alignment device, a serial communication port, including the mounting bracket, be provided with the roller group that is used for bearing the wire reel on the bottom plate of mounting bracket, be provided with wire mechanism on the side post of mounting bracket, be provided with alignment mechanism and send line mechanism on the roof of mounting bracket, alignment mechanism is including the thick alignment mechanism of level, perpendicular thick alignment mechanism, the smart alignment mechanism of level and the perpendicular smart alignment mechanism that sets up according to the order of sequence.
2. The flat wire feeding and straightening device according to claim 1, wherein the horizontal rough straightening mechanism, the vertical rough straightening mechanism, the horizontal fine straightening mechanism and the vertical fine straightening mechanism each comprise two rows of straightening wheels arranged in a staggered manner, a flat wire channel is formed between the two rows of straightening wheels, the flat wire channel of the horizontal fine straightening mechanism is narrower than the flat wire channel of the horizontal rough straightening mechanism, and the flat wire channel of the vertical fine straightening mechanism is narrower than the flat wire channel of the vertical rough straightening mechanism.
3. The flat wire feeding and straightening device according to claim 2, wherein each wheel in the two rows of straightening wheels is independently arranged on a movable block, each movable block corresponds to a dial indicator, and the dial indicators abut against the movable blocks in a direction perpendicular to a wheel shaft.
4. The flat wire feeding and straightening device according to claim 3, wherein one of the two rows of straightening wheels is mounted on a detachable mounting block, and the mounting block is fixed on the straightening mechanism by a quick lock wrench.
5. The flat wire feeding and straightening device according to claim 1, wherein the wire guiding mechanism comprises an upper wire guiding assembly and a lower wire guiding assembly, the upper wire guiding assembly and the lower wire guiding assembly respectively comprise a mounting plate and a plurality of wire guiding wheels arranged on the mounting plate in a circular arc shape, and the upper wire guiding assembly is fixedly arranged above the lower wire guiding assembly.
6. The flat wire loading straightening device according to claim 5, wherein the lower wire assembly is slidably coupled to the vertical guide rail.
7. The flat wire feeding and straightening device according to claim 5, wherein a limiting rod is arranged outside the wire guide wheel, and the limiting rod is rotatably connected with the mounting plate.
8. The flat wire feeding and straightening device according to claim 1, wherein the wire feeding mechanism comprises a wire feeding motor, a driving wheel set and a driven wheel set, the wire feeding motor is in transmission connection with the driving wheel set, belts are respectively wound outside the driving wheel set and the driven wheel set, and a flat wire channel is formed between the driving wheel set and the driven wheel set.
9. The flat wire feeding and straightening device according to claim 8, wherein the driving wheel set is arranged on a sliding block, and the sliding block is slidably connected to a vertical sliding rail and is in transmission connection with a lifting cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220892263.8U CN217492515U (en) | 2022-04-18 | 2022-04-18 | Flat wire feeding straightening device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220892263.8U CN217492515U (en) | 2022-04-18 | 2022-04-18 | Flat wire feeding straightening device |
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| Publication Number | Publication Date |
|---|---|
| CN217492515U true CN217492515U (en) | 2022-09-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220892263.8U Active CN217492515U (en) | 2022-04-18 | 2022-04-18 | Flat wire feeding straightening device |
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| CN (1) | CN217492515U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115571706A (en) * | 2022-10-31 | 2023-01-06 | 邦迪智能科技(上海)有限公司 | Copper roll double-feeding device for flat wire motor stator |
-
2022
- 2022-04-18 CN CN202220892263.8U patent/CN217492515U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115571706A (en) * | 2022-10-31 | 2023-01-06 | 邦迪智能科技(上海)有限公司 | Copper roll double-feeding device for flat wire motor stator |
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