CN217491804U - Welding residue cleaning device - Google Patents

Abstract

The utility model relates to a terminal welding technology field discloses a welding residue cleaning device. The welding residue cleaning device is used for cleaning and recovering residues after the hot-press welding of the terminal and the lead. The welding residue cleaning device comprises a workbench, a cleaning assembly and a dust collection assembly; the cleaning assembly comprises a driving part and a hairbrush, the driving part is arranged on the workbench, the hairbrush is arranged at the output end of the driving part, and the driving part can drive the hairbrush to rotate so as to clean residues after the terminal and the conducting wire are subjected to hot-press welding; the dust suction assembly is configured to recover welding residue floating after cleaning of the brush. This welding residue cleaning device, simple structure is reasonable, and convenient operation can realize the automatic clearance and the recovery of wire and terminal pressure welding back residue, and degree of automation is higher, has improved cleaning efficiency, has saved the cost of labor, has improved the production efficiency of wire and terminal assembly line.

Description

Welding residue cleaning device

Technical Field

The utility model relates to a terminal welding technology field, concretely relates to welding residue cleaning device.

Background

A conventional electrical machine consists of a stator and a rotor, the stator being the stationary part of an electrical motor or generator. The stator mainly comprises a stator core, a stator winding and a machine base. The main function of the stator is to generate a rotating magnetic field, and the main function of the rotor is to be cut by magnetic lines in the rotating magnetic field to generate output current, wherein the stator winding mainly consists of coils.

However, in the manufacturing process of the stator coil, the formed stator coil needs to be respectively provided with heat shrink tubes at two free ends, and then the two free ends of the stator coil are respectively welded with corresponding terminals. After pressure welding, residues can exist at the joint welding positions of the lead and the terminal, and if the residues are not cleaned in time, the attractiveness of the terminal can be influenced, and even the normal work of an electronic element can be influenced. In the prior art, manual cleaning of residues is mostly adopted, the efficiency is low, the production efficiency of a wire and terminal assembly line is even affected, the capacity requirement cannot be met, and the labor cost is high.

Therefore, it is desirable to provide a welding residue cleaning device to solve the above problems.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a welding residue cleaning device can clear up the residue after wire and the terminal pressure welding automatically, has improved cleaning efficiency, has saved the cost of labor.

The utility model discloses a following technical scheme realizes:

a welding residue cleaning device for cleaning and recovering residues after hot press welding of a terminal and a wire, the welding residue cleaning device comprising:

a work table;

the cleaning assembly comprises a driving part and a hairbrush, the driving part is arranged on the workbench, the hairbrush is arranged at the output end of the driving part, and the driving part can drive the hairbrush to rotate so as to clean residues after the terminal and the lead are subjected to hot-press welding;

a dust collection assembly configured to recover the residue floating after the brush cleaning.

As a preferable aspect of the welding slag cleaning device, the driving part includes:

the bracket is arranged on the workbench;

the driving piece is arranged on the bracket;

the transmission shaft, connect in the output of driving piece, the brush set up in on the transmission shaft, the driving piece can drive the transmission shaft rotates, so that the transmission shaft drives the brush rotates.

As a welding residue cleaning device's preferred scheme, still include the garbage collection box, the garbage collection box can dismantle set up in on the workstation, the upper shed of garbage collection box is located the below of brush.

As a preferred scheme of the welding residue cleaning device, a hood is arranged on the upper cover of the workbench, and a window is arranged on one side of the hood.

As a preferable aspect of the welding residue cleaning apparatus, the dust suction assembly includes:

the dust collector body is arranged beside the workbench;

and one end of the dust suction pipe is communicated with the port of the dust collector body, and the other end of the dust suction pipe penetrates through the hood and is positioned beside the hairbrush.

As a welding residue cleaning device's preferred scheme, the workstation includes backup pad and frame, the backup pad set up in the frame, the clearance subassembly set up in the backup pad.

As a preferred scheme of welding residue cleaning device, the frame includes braced frame and a plurality of supporting legs, the backup pad set up in braced frame is last, and is a plurality of the supporting leg is parallel and the interval erects in braced frame's below.

As a preferred scheme of welding residue cleaning device, be connected with the reinforcement between two adjacent supporting legs.

As a preferred scheme of the welding residue cleaning device, a supporting seat is connected below each supporting leg.

As a preferred scheme of welding residue cleaning device, the supporting seat includes base and the threaded rod that is connected, threaded connection in the lower extreme of supporting leg.

The utility model has the advantages that:

the utility model provides a welding residue cleaning device, simple structure is reasonable, convenient operation. The cleaning assembly comprises a driving part and a brush, and the driving part can drive the brush to rotate so as to automatically clean residues after the terminal and the lead are subjected to hot-press welding; through setting up dust absorption subassembly, can carry out automatic the retrieving with the unsteady residue of brush clearance in-process to conveniently concentrate the clearance, save work load. This welding residue cleaning device can realize the automatic clearance of wire and terminal pressure welding back residue, and degree of automation is higher, has improved cleaning efficiency, has saved the cost of labor, has improved the production efficiency of wire and terminal assembly line.

Drawings

In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly and easily, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and the drawings described below are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic structural diagram of a welding residue cleaning device provided by an embodiment of the present invention;

FIG. 2 is an enlarged view of a portion of FIG. 1 at A;

FIG. 3 is a schematic structural diagram of a hidden cover plate of the welding residue cleaning device provided by the embodiment of the present invention;

fig. 4 is a partially enlarged view at B in fig. 3.

In the figure:

1. a work table; 11. a support plate; 12. a frame; 121. a support frame; 122. supporting legs; 123. a reinforcement; 13. a supporting seat; 131. a base; 132. a threaded rod;

2. cleaning the assembly; 21. a drive section; 211. a support; 212. a drive member; 213. a drive shaft; 22. a brush;

3. a dust collection assembly; 31. a cleaner body; 32. a dust collection pipe;

4. a waste collection box; 41. a handle;

5. a hood; 51. a support frame; 52. a cover plate.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures.

In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, detachably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

In the description of the present embodiment, the terms "upper", "lower", "left", "right", and the like are used in the orientation or positional relationship shown in the drawings only for convenience of description and simplicity of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.

It can be understood that, in the process of manufacturing the stator coil, the two free ends of the formed stator coil are respectively sleeved with the heat shrinkable tubes, and then the two free ends of the stator coil are respectively welded with the corresponding terminals. After pressure welding, residues can exist at the joint welding positions of the lead and the terminal, and if the residues are not cleaned in time, the attractiveness of the terminal can be influenced, and even the normal work of an electronic element can be influenced. In the prior art, manual cleaning of residues is mostly adopted, the efficiency is low, the production efficiency of a wire and terminal assembly line is even affected, the capacity requirement cannot be met, and the labor cost is high.

In order to solve the above problem, the present embodiment provides a welding residue cleaning device for cleaning and recovering the residue after the hot press welding of the terminal and the lead. Specifically, as shown in fig. 1 and 2, the welding residue cleaning device comprises a workbench 1 and a cleaning assembly 2, wherein the cleaning assembly 2 comprises a driving part 21 and a brush 22, the driving part 21 is arranged on the workbench 1, the brush 22 is arranged at the output end of the driving part 21, and the driving part 21 can drive the brush 22 to rotate so as to automatically clean residues after the terminal and the lead are subjected to hot press welding.

The welding residue cleaning device that this embodiment provided, simple structure is reasonable, convenient operation. Wherein, clearance subassembly 2 includes drive division 21 and brush 22, and drive division 21 can drive brush 22 and rotate to automatic clearance terminal and the residue after the wire hot-pressing welds, degree of automation is higher, has improved cleaning efficiency, has saved the cost of labor, has improved the production efficiency of wire and terminal assembly line.

Further, referring to fig. 2, the driving part 21 includes a bracket 211, a driving member 212, and a transmission shaft 213, the bracket 211 being disposed on the table 1; the driving member 212 is disposed on the bracket 211; the transmission shaft 213 is connected to an output end of the driving member 212, the brush 22 is disposed on the transmission shaft 213, and the driving member 212 can drive the transmission shaft 213 to rotate, so that the transmission shaft 213 drives the brush 22 to rotate. Adopt this kind of setting, can realize the automatic rotation of brush 22, operating personnel only need handheld wire and the terminal after the hot-pressing welding be close to brush 22, just can realize the automatic clearance of welding residue, and degree of automation is higher, uses manpower sparingly, and gap or other special positions can both clear up, and the clearance effect is better. In the present embodiment, the driving member 212 is preferably a motor, and the specific type thereof is not limited in particular, and can be adaptively selected according to actual requirements.

Preferably, as shown in fig. 1, a hood 5 is covered on the workbench 1, and a window is arranged on one side of the hood 5 to facilitate the operation of workers. The aircraft bonnet 5 can be protected clearance subassembly 2 on the workstation 1, has improved the security performance, can also avoid welding slag to raise outward.

Specifically, with continued reference to fig. 1, the hood 5 includes a support frame 51 and a plurality of hood panels 52. Wherein, the support frame 51 is the rectangular frame that a plurality of aluminium alloy equipment formed, and rectangular frame detains and locates on the workstation 1, and rectangular frame's three side and up end all cover and are equipped with cover plate 52, and one of them side leaves the window to make things convenient for the staff to operate. The quality of aluminium alloy is light and has better bearing nature, can also be anticorrosive wear-resisting to do not need the welding, can directly adopt supporting connecting piece to connect, it is nimble convenient to use.

It can be understood that, during the cleaning process, due to the continuous rotation of the brush 22, some welding residues float in the air and then fall onto the table top of the workbench 1 under the action of gravity, which brings inconvenience to the subsequent cleaning and increases the workload. In order to solve the above problem, as shown in fig. 3, the welding residue cleaning apparatus provided in the present embodiment further includes a dust suction assembly 3, and the dust suction assembly 3 is configured to recover the welding residue floating after being cleaned by the brush 22. Through setting up dust absorption component 3, can carry out automatic the retrieving with the unsteady residue of brush 22 clearance in-process to conveniently concentrate the clearance, reduced operating personnel's work load.

Specifically, referring to fig. 3, the dust suction assembly 3 includes a dust suction body 31 and a dust suction pipe 32, the dust suction body 31 being disposed at a side of the table 1; one end of the suction pipe 32 communicates with the port of the cleaner body 31, and the other end thereof is inserted into the cover plate 52 and located beside the brush 22. Preferably, the number of the dust suction pipes 32 is two, and the two dust suction pipes 32 are spaced apart from each other, so as to expand a dust suction range and improve dust suction efficiency. The dust suction pipe 32 is preferably a hose, which has strong bending capability, can be dragged at will, is not easy to break or break, and has long service life. The specific material of the dust suction pipe 32 is not limited herein, and any material may be used as long as the above effects can be achieved. It should be noted that the cleaner body 31 is a common industrial cleaner in the prior art, and the specific structure and operation principle thereof are not described herein.

During the cleaning process of the brush 22, there may be some positions where the dust suction pipe 32 can not suck, and the residue and debris in these positions can directly fall on the workbench 1 under the action of gravity, which also brings inconvenience to the subsequent cleaning. In order to solve the above problem, as shown in fig. 2 and fig. 3, the welding residue cleaning apparatus provided in this embodiment further includes a waste collection box 4, the waste collection box 4 is detachably disposed on the workbench 1, and an upper opening of the waste collection box 4 is located below the brush 22. The residue not sucked by the suction pipe 32 directly falls into the waste collection box 4, and the operator can detach the waste collection box 4 from the work table 1 to dispose the residue and the waste in a centralized manner.

It should be noted that the waste collecting box 4 is inserted into the workbench 1 from bottom to top and then is clamped on the workbench 1, and the upper opening of the waste collecting box 4 protrudes out of the workbench 1. Working space can be saved in the arrangement, the operation can be carried out below the workbench 1 during disassembly, interference with other structures on the workbench 1 can be avoided, and the operation is convenient. In the present embodiment, the cross-sectional shape of the waste collection box 4 is rectangular, which substantially improves space utilization. Of course, the cross-sectional shape of the waste collection box 4 is not limited to the above-mentioned limitation, and in other embodiments, the cross-sectional shape of the waste collection box 4 may be a circle or other shapes, and is not particularly limited in this embodiment.

Preferably, as shown in fig. 1, the waste collection box 4 is provided with a handle 41, and after the waste collection box 4 is mounted on the worktable 1, the handle 41 is positioned below the worktable 1. By adopting the arrangement, an operator can hold the handle 41 to remove and transfer the waste collecting box 4, and the operation is more convenient and labor-saving.

Further, as shown in fig. 1, the working table 1 includes a supporting plate 11 and a frame 12, the supporting plate 11 is disposed on the frame 12, and the cleaning assembly 2 is disposed on the supporting plate 11. It should be noted that the height of the frame 12 is 0.8m to 1m, which is designed according to human engineering so as to facilitate the operation of the worker.

With continued reference to fig. 1, specifically, the frame 12 includes a support frame 121 and a plurality of support legs 122, the support plate 11 is disposed on the support frame 121, and the plurality of support legs 122 are disposed in parallel and spaced-apart relationship below the support frame 121. Wherein, braced frame 121 is a plurality of aluminium alloy of horizontal connection between two adjacent supporting legs 122, and the side of a plurality of aluminium alloys has formed the mounting plane jointly with the up end of supporting leg 122, and backup pad 11 sets up on the mounting plane. Likewise, the support legs 122 are also preferably aluminum profiles. The aluminium alloy's quality is light and has better bearing nature, can also be anticorrosive wear-resisting to do not need the welding, can directly adopt supporting connecting piece to connect, it is nimble convenient to use.

Preferably, as shown in fig. 3, the number of the support legs 122 is four, and four support legs 122 are respectively provided at four corner positions of the support frame 121. By adopting such an arrangement, while stable support is achieved, material and manufacturing costs can be saved, and the entire frame 12 is made more lightweight.

Further preferably, with continued reference to fig. 3, a reinforcing member 123 is connected between two adjacent supporting legs 122, so that the reinforcement between two adjacent supporting legs 122 is realized, and the whole frame 12 is more firm and stable. It should be noted that, the reinforcing member 123 is an aluminum profile as well, and the connection is convenient.

Further, as shown in fig. 4, a support base 13 is connected below each support leg 122. Support base 13 is direct and ground contact, can play the support to frame 12 with jar-proof effect, through setting up support base 13, can reduce the contact of frame 12 and ground, reduces the influence of environment to supporting leg 122 section bar surface.

Specifically, with continued reference to FIG. 4, the support base 13 includes a base 131 and a threaded rod 132 connected, the threaded rod 132 being threadedly connected to the lower end of the support leg 122. Threaded holes are formed in the end faces of the profiles of the supporting legs 122, and the threaded rods 132 are screwed in the threaded holes in the end faces of the profiles of the supporting legs 122. When the frame 12 is placed on uneven ground or the end surfaces of the support legs 122 are worn, the height of each support leg 122 can be adjusted by screwing the threaded rods 132 to adapt to different use environments, and the universality is high.

It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (10)

1. The utility model provides a welding residue cleaning device for the residue after clearance and recovery terminal and wire hot press welding, its characterized in that, welding residue cleaning device includes:

a table (1);

the cleaning assembly (2) comprises a driving part (21) and a brush (22), the driving part (21) is arranged on the workbench (1), the brush (22) is arranged at the output end of the driving part (21), and the driving part (21) can drive the brush (22) to rotate so as to clean residues after the terminal and the lead are subjected to hot-press welding;

a dust collection assembly (3) configured to recover debris floating after the brush (22) is cleaned.

2. The welding slag cleaning device according to claim 1, characterized in that the drive portion (21) comprises:

a bracket (211) arranged on the workbench (1);

the driving piece (212) is arranged on the bracket (211);

transmission shaft (213), connect in the output of driving piece (212), brush (22) set up in on transmission shaft (213), driving piece (212) can drive transmission shaft (213) rotate, so that transmission shaft (213) drive brush (22) rotate.

3. The welding residue cleaning apparatus according to claim 1, further comprising a scrap collecting box (4), wherein the scrap collecting box (4) is detachably disposed on the work table (1), and an upper opening of the scrap collecting box (4) is located below the brush (22).

4. The welding residue cleaning device according to claim 1, characterized in that a hood (5) is arranged on the workbench (1) and a window is arranged on one side of the hood (5).

5. The welding residue cleaning device according to claim 4, characterized in that the dust suction assembly (3) comprises:

the dust collector body (31) is arranged beside the workbench (1);

the dust collector comprises a dust collection pipe (32), one end of the dust collection pipe (32) is communicated with a port of the dust collector body (31), and the other end of the dust collection pipe penetrates through the hood (5) and is located on the side of the hairbrush (22).

6. Welding residue cleaning device according to claim 1, characterized in that the work bench (1) comprises a support plate (11) and a frame (12), the support plate (11) being arranged on the frame (12) and the cleaning assembly (2) being arranged on the support plate (11).

7. The welding residue cleaning device according to claim 6, characterized in that the machine frame (12) comprises a support frame (121) and a plurality of support legs (122), the support plate (11) is arranged on the support frame (121), and the plurality of support legs (122) are arranged below the support frame (121) in parallel and at intervals.

8. The welding residue cleaning device according to claim 7, characterized in that a reinforcement (123) is connected between two adjacent support legs (122).

9. The welding slag cleaning device according to claim 7, characterized in that a support base (13) is connected below each support leg (122).

10. The welding slag cleaning device according to claim 9, characterized in that the support base (13) comprises a base (131) and a threaded rod (132) connected, the threaded rod (132) being screwed to the lower end of the support leg (122).

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