CN217483270U - Heat treatment equipment for synthesis furnace capable of recycling waste heat - Google Patents
Heat treatment equipment for synthesis furnace capable of recycling waste heat Download PDFInfo
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- CN217483270U CN217483270U CN202122955971.XU CN202122955971U CN217483270U CN 217483270 U CN217483270 U CN 217483270U CN 202122955971 U CN202122955971 U CN 202122955971U CN 217483270 U CN217483270 U CN 217483270U
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- 239000002918 waste heat Substances 0.000 title claims abstract description 45
- 230000015572 biosynthetic process Effects 0.000 title claims abstract description 17
- 238000003786 synthesis reaction Methods 0.000 title claims abstract description 17
- 238000010438 heat treatment Methods 0.000 title claims abstract description 15
- 238000004064 recycling Methods 0.000 title claims description 10
- 238000011084 recovery Methods 0.000 claims abstract description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000007790 scraping Methods 0.000 claims abstract description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 15
- 239000003546 flue gas Substances 0.000 abstract description 15
- 238000010586 diagram Methods 0.000 description 5
- 239000012535 impurity Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000003517 fume Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- RSMUVYRMZCOLBH-UHFFFAOYSA-N metsulfuron methyl Chemical compound COC(=O)C1=CC=CC=C1S(=O)(=O)NC(=O)NC1=NC(C)=NC(OC)=N1 RSMUVYRMZCOLBH-UHFFFAOYSA-N 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
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- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及换热设备技术领域,具体为一种可进行余热回收利用的合成炉用热处理设备。The utility model relates to the technical field of heat exchange equipment, in particular to a heat treatment equipment for a synthesis furnace capable of recycling waste heat.
背景技术Background technique
由垂直反应塔、沉淀池、上升烟道和电热炉渣贫化区组成的闪速熔炼炉,合成炉在工作时,其烟道排出的烟气中含有大量的热力资源,目前,一般通过换热设备对烟气中的热力资源进行回收,在现有技术中,换热设备通过换热管将热力资源转换至流体中(如水体),但是因换热管长期的浸泡在水体中,换热管的表面易板结大量的水垢,而水垢的存在严重影响了换热管的导热效率,影响了换热的效率,鉴于此,我们提出一种可进行余热回收利用的合成炉用热处理设备。A flash smelting furnace consisting of a vertical reaction tower, a sedimentation tank, an ascending flue and an electrothermal slag depletion zone. When the synthesis furnace is in operation, the flue gas discharged from the flue contains a large amount of thermal resources. The equipment recovers the thermal resources in the flue gas. In the prior art, the heat exchange equipment converts the thermal resources into the fluid (such as water body) through the heat exchange tube, but because the heat exchange tube is immersed in the water body for a long time, the heat exchange A large amount of scale is easily formed on the surface of the tube, and the existence of scale seriously affects the heat conduction efficiency of the heat exchange tube and the efficiency of heat exchange. In view of this, we propose a heat treatment equipment for synthesis furnace that can recycle waste heat.
实用新型内容Utility model content
本实用新型的目的在于提供一种可进行余热回收利用的合成炉用热处理设备,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a heat treatment equipment for a synthesis furnace capable of recycling waste heat, so as to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种可进行余热回收利用的合成炉用热处理设备,包括连接箱,所述连接箱的上下两侧均设有余热回收箱,所述连接箱和所述余热回收箱为一体成型结构,且所述连接箱和所述余热回收箱均为中空式结构,两个所述余热回收箱之间处设有换热机构,所述连接箱的内部设有水垢刮除机构。A heat treatment device for a synthesis furnace capable of recycling waste heat, comprising a connection box, the upper and lower sides of the connection box are provided with waste heat recovery boxes, the connection box and the waste heat recovery box are integrally formed, and the connection box and the waste heat recovery box are integrally formed. Both the connection box and the waste heat recovery box are hollow structures, a heat exchange mechanism is arranged between the two waste heat recovery boxes, and a scale scraping mechanism is arranged inside the connection box.
作为本实用新型优选的技术方案,所述换热机构包括进气口,所述进气口的上下两侧均紧密焊接有连接管,所述连接管上紧密焊接有多个换热管,所述换热管的末端穿过余热回收箱并突出至外界,所述换热管的末端之间紧密焊接有排气管,所述排气管上紧密焊接有排气口,所述进气口、连接管、换热管、排气管和排气口依次相连通。As a preferred technical solution of the present invention, the heat exchange mechanism includes an air inlet, and connecting pipes are tightly welded on the upper and lower sides of the air inlet, and a plurality of heat exchange pipes are tightly welded on the connecting pipes. The ends of the heat exchange pipes pass through the waste heat recovery box and protrude to the outside world. An exhaust pipe is tightly welded between the ends of the heat exchange pipes. An exhaust port is tightly welded on the exhaust pipe. , connecting pipe, heat exchange pipe, exhaust pipe and exhaust port are connected in sequence.
作为本实用新型优选的技术方案,所述水垢刮除机构包括活动体,所述活动体上开设有两个相对称的夹槽,所述换热管位于夹槽内,所述夹槽的两侧壁上均嵌设有刷毛,所述活动体的中心处螺纹连接有丝杆,所述丝杆的上下两侧均设有导杆,所述导杆穿过活动体并与活动体滑动连接,所述连接箱的前侧壁上通过螺栓固定连接有电机,所述电机的输出轴与丝杆同轴紧密焊接。As a preferred technical solution of the present invention, the scale scraping mechanism includes a movable body, and the movable body is provided with two relatively symmetrical clamping grooves, the heat exchange tube is located in the clamping grooves, and the two clamping grooves are located in the clamping grooves. The side walls are embedded with bristles, the center of the movable body is threadedly connected with a screw rod, the upper and lower sides of the screw rod are provided with guide rods, and the guide rods pass through the movable body and are slidably connected with the movable body , the front side wall of the connection box is fixedly connected with a motor by bolts, and the output shaft of the motor is coaxially and tightly welded with the screw rod.
作为本实用新型优选的技术方案,所述丝杆的两端通过轴承与连接箱的内壁转动连接,所述导杆的两端与连接箱的内壁紧密焊接。As a preferred technical solution of the present invention, both ends of the screw rod are rotatably connected to the inner wall of the connection box through bearings, and both ends of the guide rod are tightly welded to the inner wall of the connection box.
作为本实用新型优选的技术方案,所述换热管采用紫铜材质制成。As a preferred technical solution of the present invention, the heat exchange tube is made of red copper material.
作为本实用新型优选的技术方案,余热回收箱的顶面靠近后侧处紧密焊接有进水口,所述余热回收箱的顶面靠近前侧处紧密焊接有排水口。As a preferred technical solution of the present invention, the top surface of the waste heat recovery box is closely welded with a water inlet near the rear side, and the top surface of the waste heat recovery box is closely welded with a drain port near the front side.
与现有技术相比,本实用新型的有益效果:该可进行余热回收利用的合成炉用热处理设备通过设有的换热机构和水垢刮除机构:一方面,合成炉排出的高温烟气经进气口进入至多个换热管内,而换热管则将热量传递至余热回收箱内的水体中,另一方面,电机的输出轴带动丝杆转动,在丝杆的转动下,可以带动活动体往复运动,刷毛即可对换热管的表面进行洗刷并去除换热管表面的水垢,从而可以避免水垢的存在导致换热管的导热效率差的问题。Compared with the prior art, the beneficial effects of the present utility model: the heat exchange mechanism and scale scraping mechanism provided by the heat treatment equipment for the synthesis furnace, which can be used for waste heat recovery and utilization: on the one hand, the high-temperature flue gas discharged from the synthesis furnace is The air inlet enters into a plurality of heat exchange tubes, and the heat exchange tubes transfer heat to the water body in the waste heat recovery box. On the other hand, the output shaft of the motor drives the screw to rotate, and the rotation of the screw can drive the movement The body reciprocates, and the bristles can wash the surface of the heat exchange tube and remove the scale on the surface of the heat exchange tube, so as to avoid the problem of poor heat conduction efficiency of the heat exchange tube caused by the existence of scale.
附图说明Description of drawings
图1为本实用新型的实施例1的整体结构示意图;Fig. 1 is the overall structure schematic diagram of
图2为本实用新型的实施例1的整体结构剖视图;2 is a cross-sectional view of the overall structure of
图3为本实用新型的实施例1中水垢刮除机构的结构示意图;3 is a schematic structural diagram of a scale scraping mechanism in
图4为本实用新型的实施例1中活动体的结构示意图;4 is a schematic structural diagram of a movable body in
图5为本实用新型的实施例2的整体结构示意图;5 is a schematic diagram of the overall structure of
图6为本实用新型的实施例2中过滤机构的结构示意图。6 is a schematic structural diagram of a filtering mechanism in
图中各个标号意义为:The meanings of the symbols in the figure are:
1、连接箱;1. Connection box;
2、余热回收箱;21、进水口;22、排水口;2. Waste heat recovery box; 21. Water inlet; 22. Drain outlet;
3、换热机构;31、进气口;32、连接管;33、换热管;34、排气管;35、排气口;3, heat exchange mechanism; 31, air inlet; 32, connecting pipe; 33, heat exchange pipe; 34, exhaust pipe; 35, exhaust port;
4、水垢刮除机构;41、活动体;411、夹槽;42、刷毛;43、丝杆;44、导杆;45、电机;4. Scale scraping mechanism; 41, movable body; 411, clamping groove; 42, bristles; 43, screw rod; 44, guide rod; 45, motor;
5、过滤机构;51、箱体;52、仓门;53、滤板;54、滤网;55、烟气入口。5. Filtering mechanism; 51. Box body; 52. Warehouse door; 53. Filter plate; 54. Filter screen; 55. Flue gas inlet.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise" etc. Or the positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed in a specific orientation and operation, so it cannot be construed as a limitation to the present invention. In addition, in the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
实施例1Example 1
本实施例提供一种技术方案:This embodiment provides a technical solution:
请参阅图1-2,一种可进行余热回收利用的合成炉用热处理设备,包括连接箱1,连接箱1的上下两侧均设有余热回收箱2,连接箱1和余热回收箱2为一体成型结构,且连接箱1和余热回收箱2均为中空式结构,两个余热回收箱2之间处设有换热机构3。换热机构3包括进气口31,进气口31的上下两侧均紧密焊接有连接管32,连接管32上紧密焊接有多个换热管33,换热管33的末端穿过余热回收箱2并突出至外界,换热管33的末端之间紧密焊接有排气管34,排气管34上紧密焊接有排气口35,进气口31、连接管32、换热管33、排气管34和排气口35依次相连通。Please refer to Fig. 1-2, a heat treatment equipment for a synthesis furnace that can be used for waste heat recovery, includes a
在本实施例中,换热管33采用紫铜材质制成,紫铜是工业纯铜,具有很好的导电性和导热性,塑性极好,易于热压和冷压力加工,因此,紫铜材质的换热管33可以将烟气中的高温传递至余热回收箱2的水体中。In this embodiment, the
在本实施例中,余热回收箱2的顶面靠近后侧处紧密焊接有进水口21,余热回收箱2的顶面靠近前侧处紧密焊接有排水口22,进水口21和排水口22的设置便于水体的进入和排出,便于回收换热管33的热量。In this embodiment, a
请参阅图3-4,连接箱1的内部设有水垢刮除机构4。水垢刮除机构4包括活动体41,活动体41上开设有两个相对称的夹槽411,换热管33位于夹槽411内,夹槽411的两侧壁上均嵌设有刷毛42,活动体41的中心处螺纹连接有丝杆43,丝杆43的上下两侧均设有导杆44,导杆44穿过活动体41并与活动体41滑动连接,连接箱1的前侧壁上通过螺栓固定连接有电机45,电机45的输出轴与丝杆43同轴紧密焊接。Please refer to Figure 3-4, the
在本实施例中,丝杆43的两端通过轴承与连接箱1的内壁转动连接,导杆44的两端与连接箱1的内壁紧密焊接,轴承对丝杆43的转动起到了支撑和支持转动的作用,便于在丝杆43的转动下带动活动体41往复运动,便于刮除换热管33上的水垢。In this embodiment, the two ends of the
需要补充的是,本实施例中的刷毛42为钢丝刷毛,钢丝刷毛的质地坚韧,具有较长的使用寿命,且便于对换热管33表面的水垢进行刷除。It should be added that the
值得说明的是,本实施例中的电机45为现有的常规技术,在此不再赘述。It should be noted that the
具体使用时,高温烟气经进气口31进入至连接管32和多个换热管33内,此时高温烟气的热量经换热管33传递至余热回收箱2内的水体中,烟气温度即降低,随后高温烟气经排气管34排气口35排出至外界;In specific use, the high-temperature flue gas enters the connecting
当需要清理水垢时,使用人员首先接通电机45的电源,电机45的输出轴转动带动丝杆43转动,在丝杆43的转动下,活动体41即沿两个导杆44滑动,随着活动体41的运动,刷毛42同步对换热管33的表面进行摩擦,此时换热管33表面的水垢即被刷毛42刷除。When the scale needs to be cleaned, the user first turns on the power of the
实施例2Example 2
请参阅图5-6,本实施例在实施例1的基础上提供如下技术方案:进气口31处设有过滤机构5,过滤机构5包括呈中空式结构的箱体51,箱体51的后侧壁上紧密焊接有烟气入口55,且箱体51分别与烟气入口55和进气口31相连通,箱体51的内部靠近后侧处设有带网眼的滤板53,滤板53的后侧通过螺栓固定连接有滤网54。Referring to FIGS. 5-6 , the present embodiment provides the following technical solution on the basis of Embodiment 1: a filter mechanism 5 is provided at the air inlet 31 , and the filter mechanism 5 includes a
在本实施例中,箱体51的下方通过螺栓固定连接有仓门52,仓门52的设置便于清理箱体51内积攒的杂质。In this embodiment, a
需要补充的是,合成炉的高温烟气含有大量的杂质(如未燃烧完全的颗粒物),而杂质在气流的流动下运动,易堆积在换热管33内,易造成换热管33的堵塞,因此通过设置的滤板53和滤网54,可以避免较大的颗粒物等堆积在换热管33内,避免造成管路堵塞。What needs to be added is that the high-temperature flue gas of the synthesis furnace contains a large amount of impurities (such as unburned particulate matter), and the impurities move under the flow of the airflow and are easy to accumulate in the
具体使用过程中,高温烟气经烟气入口55进入至箱体51内,高温烟气依次经过滤板53和滤网54,高温烟气中的杂质等即被截留,随后高温烟气进入至进气口31内。In the specific use process, the high-temperature flue gas enters the
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的仅为本实用新型的优选例,并不用来限制本实用新型,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Under the premise of the spirit and scope, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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| CN118816567A (en) * | 2024-08-02 | 2024-10-22 | 江西金德铅业股份有限公司 | A waste heat utilization device for reduction furnace boiler |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118816567A (en) * | 2024-08-02 | 2024-10-22 | 江西金德铅业股份有限公司 | A waste heat utilization device for reduction furnace boiler |
| CN118816567B (en) * | 2024-08-02 | 2025-11-11 | 江西金德铅业股份有限公司 | Waste heat utilization device for reducing furnace boiler |
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