CN217481483U - Drainage device based on air compression system - Google Patents
Drainage device based on air compression system Download PDFInfo
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- CN217481483U CN217481483U CN202221117080.5U CN202221117080U CN217481483U CN 217481483 U CN217481483 U CN 217481483U CN 202221117080 U CN202221117080 U CN 202221117080U CN 217481483 U CN217481483 U CN 217481483U
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- tank body
- hall switch
- guide rod
- pipeline
- detection guide
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Abstract
The utility model discloses a drainage device based on air compression system, including a tank body, a liquid inlet pipeline, a liquid discharge pipeline and an overhaul pipeline are arranged on the tank body, a solenoid valve is arranged on the liquid discharge pipeline, a detection guide rod is vertically arranged in the tank body, one end of the detection guide rod is detachably connected with the inner wall of the tank body, and the other end of the detection guide rod extends out of the overhaul pipeline; the external controller that is equipped with of jar detects and is equipped with first, second hall switch in the guide bar, and a magnetism floater is worn to overlap by the outer wall, and first, second hall switch is used for sending relay signal to controller when detecting the magnetism floater that reciprocates, and the control solenoid valve opens and shuts, overhauls the pipeline distal end and is equipped with apron, block, and the sealed pad of silica gel. The utility model is suitable for a pharmacy trade makes the air compression system not receive the influence of oily medium in the liquid, can reach that ponding in the evacuation pressure system does not exhaust, drainage frequency effectively reduces, reduces the technical effect that drainage ambient noise, energy waste reduce by a wide margin. And the maintenance is convenient.
Description
Technical Field
The utility model relates to a drainage device especially relates to a drainage device based on air compression system.
Background
With the rapid development of the pharmaceutical industry of Chinese patent medicines, the quality requirements of the interior of the industry on the medicines are continuously improved. In the process of medicine production, the original air compression drainage system drains water for the floating ball, and the floating ball drainage device is prone to misoperation and continuous discharge due to oil-containing property in liquid, so that energy waste is caused. Therefore, the floating ball drainage device is changed into electronic drainage, and drainage is controlled according to time. After the electronic drainage is performed, the following problems occur:
(1) the drainage frequency is frequent, the time is 8s for drainage, the operation is stopped for 30s, and the total time is 38s for one cycle, so that the drainage water amount is small, the exhaust gas amount is large, and the energy is wasted.
(2) With compressed air discharge, the overall environmental noise increases, leading to an increased occupational health risk for the operator.
Disclosure of Invention
An object of the utility model is to provide a solve above-mentioned problem, it is frequent to solve the drainage frequency, and the compressed air discharge amount is big, and the extravagant energy is many, and environmental noise increases the scheduling problem, a drainage device based on air compression system.
In order to achieve the above purpose, the utility model adopts the technical scheme that: a drainage device based on an air compression system comprises a tank body made of stainless steel, wherein a liquid inlet pipeline is arranged at the top of the tank body, a liquid discharge pipeline is arranged on one side close to the bottom of the tank body, an electromagnetic valve is arranged on the liquid discharge pipeline, an overhaul pipeline is also arranged at the top or the bottom of the tank body, a detection guide rod is vertically arranged in the tank body, one end of the detection guide rod is detachably connected with the inner wall of the tank body, and the other end of the detection guide rod extends out of the overhaul pipeline;
the electromagnetic valve detection device comprises a tank body, a controller is arranged outside the tank body, a first Hall switch and a second Hall switch which are connected with the controller are respectively arranged at the upper part and the lower part in the detection guide rod, a magnetic floating ball penetrates through the outer wall of the detection guide rod and is used for moving up and down between the first Hall switch and the second Hall switch along the detection guide rod under the action of liquid level change in the tank body, the first Hall switch and the second Hall switch are used for sending relay signals to the controller when the magnetic floating ball is detected, and the controller is used for controlling the electromagnetic valve to be opened and closed according to the relay signals;
the end, far away from the tank body, of the maintenance pipeline is a far end, a cover plate is arranged at the far end, a cap is further in threaded connection with the far end, a conical silica gel sealing gasket is arranged in the cap, and when the cap is screwed tightly, the cap moves to extrude the silica gel sealing gasket to deform and tightly abut against the cover plate;
and through holes for the detection guide rods to penetrate out are formed in the cover plate, the silica gel sealing gasket and the cover cap.
Preferably, the method comprises the following steps: and a filter is arranged at one end of the liquid discharge pipeline, which is far away from the tank body.
Preferably, the method comprises the following steps: the inner wall of the tank body is connected with the detection guide rod in a detachable way to be clamped.
Preferably, the method comprises the following steps: : the magnetic floating ball is made of NBR material.
Preferably, the method comprises the following steps: and the liquid drainage pipeline is positioned below the second Hall switch.
Preferably, the method comprises the following steps: the inner wall of the far end is provided with a counter bore step, and the cover plate is positioned at the counter bore step and covers the far end.
Compared with the prior art, the utility model has the advantages of: the air compression system is suitable for the pharmaceutical industry, the first Hall switch, the second Hall switch, the magnetic floating ball and the controller are matched, so that the air compression system is not influenced by an oil medium in liquid, the air compression system can be accurately discharged according to the signal of the Hall switch and the liquid level, and a small part of liquid can be reserved to seal compressed air in the system, so that the technical effects that only accumulated water in the air compression system is emptied, the air is not discharged, the water discharge frequency is effectively reduced, the water discharge environmental noise is greatly reduced, and the energy waste is greatly reduced are achieved.
The utility model discloses maintain that the maintenance is convenient, when screwing the block, the interval of bottom surface and apron narrows down in the block to the sealed pad inflation of the conical silica gel of extrusion warp, plays better sealed effect, if only overhauls hall switch, the air compression system can not stop gas, directly take out hall switch in detecting the guide bar can, it is also very simple to change the magnetism floater, unscrew the block, take off in proper order that sealed pad of silica gel, apron can.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a partially enlarged view a of fig. 1.
In the figure: 1. a tank body; 2. a liquid inlet pipeline; 3. a liquid discharge pipeline; 4. overhauling the pipeline; 5. an electromagnetic valve; 6. a filter; 7. a first Hall switch; 8. a second Hall switch; 9. a magnetic floating ball; 10. detecting a guide rod; 11. a cover plate; 12. a silica gel sealing gasket; 13. and (7) capping.
Detailed Description
Example 1: referring to fig. 1 and 2, a drainage device based on an air compression system comprises a tank body 1 made of stainless steel, wherein a liquid inlet pipeline 2 is arranged at the top of the tank body 1, a liquid discharge pipeline 3 is arranged at one side close to the bottom of the tank body, an electromagnetic valve 5 is arranged on the liquid discharge pipeline 3, an overhaul pipeline 4 is also arranged at the top or the bottom of the tank body 1, a detection guide rod 10 is vertically arranged in the tank body 1, one end of the detection guide rod 10 is detachably connected with the inner wall of the tank body 1, and the other end of the detection guide rod extends out of the overhaul pipeline 4;
a controller is arranged outside the tank body 1, a first Hall switch 7 and a second Hall switch 8 which are connected with the controller are respectively arranged at the upper part and the lower part in a detection guide rod 10, a magnetic floating ball 9 penetrates through the outer wall of the detection guide rod 10, the magnetic floating ball 9 is used for moving up and down between the first Hall switch 7 and the second Hall switch 8 along the detection guide rod 10 under the action of liquid level change in the tank body 1, the first Hall switch 7 and the second Hall switch 8 are used for sending relay signals to the controller when the magnetic floating ball 9 is detected, and the controller is used for controlling the electromagnetic valve 5 to be opened and closed according to the relay signals;
the end, far away from the tank body 1, of the maintenance pipeline 4 is a far end, a cover plate 11 is arranged at the far end, a cap 13 is further in threaded connection with the far end, a conical silica gel sealing gasket 12 is arranged in the cap 13, and when the cap 13 is screwed, the cap 13 moves to extrude the silica gel sealing gasket 12 to deform and tightly abut against the cover plate 11;
and through holes for the detection guide rods 10 to penetrate out are formed in the cover plate 11, the silica gel sealing gasket 12 and the cap 13.
In this embodiment, a filter 6 is disposed at one end of the liquid discharge pipe 3 away from the tank 1. The inner wall of the tank body 1 is detachably connected with the detection guide rod 10 in a clamping manner. The magnetic floating ball 9 is made of NBR material. The drain pipe 3 is located below the second hall switch 8. The inner wall of the far end is provided with a counter bore step, and the cover plate 11 is positioned at the counter bore step and covers the far end.
The utility model discloses the flow that the guide bar 10 was detected in the assembly does: the detection guide rod 10 is installed with the first Hall switch 7 and the second Hall switch 8, the magnetic floating ball 9 is sleeved on the detection guide rod 10 in a penetrating manner, the detection guide rod 10 is inserted into the tank body 1 through the maintenance pipeline 4 and is installed in place, the cover plate 11, the silica gel sealing gasket 12 and the cap 13 are assembled, and the through hole for the detection guide rod 10 to penetrate out is formed in the cover plate 11, the silica gel sealing gasket 12 and the cap 13, so that one end of the detection guide rod 10 can penetrate out of the tank body 1 from the cap 13. The wires of the first hall switch 7 and the second hall switch 8 extend out from the end of the detection guide rod 10 and are connected with the controller.
During maintenance, if only the Hall switch is maintained, the air compression system can be used for directly pulling the lead out of the Hall switch from the detection guide rod 10 without stopping air supply, the magnetic floating ball 9 is also simple to replace, the cover cap 13 is unscrewed, and the silica gel sealing gasket 12 and the cover plate 11 are sequentially taken down.
The utility model discloses a work flow does: use the utility model discloses a jar body 1 carries out the collection of liquid, magnetism floater 9 changes along with liquid level height, on detecting guide bar 10 outer wall, float down, when magnetism floater 9 reachs first hall switch 7 positions, first hall switch 7 switches on output relay signal and gives the controller, controller control solenoid 5 is for opening the state, along with the emission of liquid, the reduction of liquid level, magnetism floater 9 descends, when descending second hall switch 8 positions, second hall switch 8 switches on output relay signal and gives the controller, controller control solenoid 5 is the off-state.
The liquid discharge pipeline 3 is positioned below the second Hall switch 8, so that a small part of liquid can be reserved in the tank body 1, compressed air in the tank body 1 is sealed, and the technical effect that only accumulated water in a pressure system is discharged without discharging air is achieved.
The utility model discloses owing to adopt the magnetism floater 9 that the NBR material was made, do not receive the influence of oily medium in the liquid, hall switch information feedback is accurate to reach pneumatics drainage system steady operation, reduce the energy consumption by a wide margin, reduce running cost's effect.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (6)
1. The utility model provides a drainage device based on air compression system, includes the jar body that the stainless steel was made, jar body top is equipped with into liquid pipeline, is close to bottom one side and is equipped with drain line, its characterized in that: the liquid discharge pipeline is provided with an electromagnetic valve, the top or the bottom of the tank body is also provided with an overhaul pipeline, a detection guide rod is vertically arranged in the tank body, one end of the detection guide rod is detachably connected with the inner wall of the tank body, and the other end of the detection guide rod extends out of the overhaul pipeline;
the electromagnetic valve detection device comprises a tank body, a controller, a detection guide rod, a first Hall switch, a second Hall switch, a magnetic floating ball, a relay signal and a relay signal, wherein the controller is arranged outside the tank body, the first Hall switch and the second Hall switch which are connected with the controller are respectively arranged at the upper part and the lower part in the detection guide rod, the magnetic floating ball penetrates through the outer wall of the detection guide rod, the magnetic floating ball is used for moving up and down between the first Hall switch and the second Hall switch along the detection guide rod under the action of liquid level change in the tank body, the first Hall switch and the second Hall switch are used for sending the relay signal to the controller when the magnetic floating ball is detected, and the controller is used for controlling the electromagnetic valve to be opened and closed according to the relay signal;
the end, far away from the tank body, of the maintenance pipeline is a far end, a cover plate is arranged at the far end, a cap is further in threaded connection with the far end, a conical silica gel sealing gasket is arranged in the cap, and when the cap is screwed, the cap moves to extrude the silica gel sealing gasket to deform and abut against the cover plate tightly;
the cover plate, the silica gel sealing gasket and the cover cap are provided with through holes for the detection guide rods to penetrate out.
2. The air compression system-based drain of claim 1, wherein: and a filter is arranged at one end of the liquid discharge pipeline, which is far away from the tank body.
3. The air compression system-based drain of claim 1, wherein: the inner wall of the tank body is connected with the detection guide rod in a detachable way to be clamped.
4. The air compression system-based drain of claim 1, wherein: the magnetic floating ball is made of NBR material.
5. The air compression system-based drain of claim 1, wherein: and the liquid discharge pipeline is positioned below the second Hall switch.
6. The air compression system-based drain of claim 1, wherein: the inner wall of the far end is provided with a counter bore step, and the cover plate is positioned at the counter bore step and covers the far end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221117080.5U CN217481483U (en) | 2022-05-11 | 2022-05-11 | Drainage device based on air compression system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221117080.5U CN217481483U (en) | 2022-05-11 | 2022-05-11 | Drainage device based on air compression system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217481483U true CN217481483U (en) | 2022-09-23 |
Family
ID=83310515
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221117080.5U Active CN217481483U (en) | 2022-05-11 | 2022-05-11 | Drainage device based on air compression system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217481483U (en) |
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2022
- 2022-05-11 CN CN202221117080.5U patent/CN217481483U/en active Active
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