CN217459220U

CN217459220U - Molding device for producing glass balls through rapid cooling

Info

Publication number: CN217459220U
Application number: CN202220834316.0U
Authority: CN
Inventors: 丁钢峰; 高超; 丁钢朋; 张义
Original assignee: Jining Yanzhou Tianqin Glass Ceramics Co ltd
Current assignee: Jining Yanzhou Tianqin Glass Ceramics Co ltd
Priority date: 2022-04-12
Filing date: 2022-04-12
Publication date: 2022-09-20
Anticipated expiration: 2032-04-12

Abstract

The utility model relates to the technical field of material heat treatment, in particular to a forming device for producing glass balls by fast cooling, which comprises a die main body, a compressor is fixedly connected to one side of the die main body, an exhaust pipe is fixedly connected to the front side of the die main body, a connecting plate is fixedly connected to the top of an inner cavity of the die main body, a cooler is fixedly connected to the upper surface of the connecting plate, a forming template is fixedly installed at the top of the inner cavity of the die main body, a movable device is movably connected to the bottom of the forming template, the movable device comprises a fixed plate, a transmission belt, positioning rods, driving rods, a transmission belt is movably connected to the upper surface of the fixed plate, two positioning rods are respectively movably connected to the two ends of the inner wall of the transmission belt, the inner cavity of each positioning rod is movably connected with the driving rods, the driving rods are fixed to the two ends of the fixed plate, the cooler comprises a reservoir, a communicating pipe and an atomizing nozzle, the glass balls are uniformly cooled, and the condition that defective products are caused by non-uniform heating is avoided.

Description

Molding device for producing glass balls through rapid cooling

Technical Field

The utility model relates to a material thermal treatment technical field specifically is a have and cool off fast to forming device is used in glass ball production.

Background

The glass fiber is an inorganic non-metallic material with excellent performance, has various types, has the advantages of good insulativity, strong heat resistance, good corrosion resistance and high mechanical strength, but has the defects of brittleness and poor wear resistance, and is prepared by taking glass balls or waste glass as raw materials through processes of high-temperature melting, wire drawing, winding, weaving and the like.

In the prior art, raw materials are melted at high temperature and then poured into a grinding tool to wait for cooling to form a complete glass ball, but the traditional glass ball production technology has some defects.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a have and cool off glass ball production to forming device fast to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

a forming device for producing glass balls through rapid cooling comprises a die main body, wherein a compressor is fixedly connected to one side of the die main body, an exhaust pipe is fixedly connected to the front side of the die main body, a connecting plate is fixedly connected to the top of an inner cavity of the die main body, a cooler is fixedly connected to the upper surface of the connecting plate, a forming template is fixedly installed at the top of the inner cavity of the die main body, a movable device is movably connected to the bottom of the forming template and comprises a fixing plate, a conveying belt, positioning rods and driving rods, the conveying belt is movably connected to the upper surface of the fixing plate, two positioning rods are movably connected to two ends of the inner wall of the conveying belt respectively, the driving rods are movably connected to the inner cavities of the positioning rods and are fixed to two ends of the fixing plate, the cooler comprises a water storage tank and a communicating pipe, the atomizer, the lower fixed surface of cistern is connected with communicating pipe, the bottom fixedly connected with atomizer of communicating pipe.

Preferably, the compressor comprises an installation shell, a motor, a rotary table, a fixed block, a piston rod, a pressure plug, an air bag and an air inlet hopper, wherein the motor is fixedly installed at the bottom end of an inner cavity of the installation shell, the rotary table is movably connected to the top of the motor, the fixed block is fixedly connected to one side of the upper surface of the rotary table, the piston rod is fixedly connected to one side of the fixed block, the pressure plug is fixedly connected to one end of the piston rod, the air bag is movably connected to one side of the pressure plug, and the air bag is located in the inner cavity of the air inlet hopper.

Preferably, movable grooves are formed in two sides of the fixing plate, and the width of each movable groove is larger than that of the corresponding conveying belt.

Preferably, the number of the communicating pipes and the atomizing nozzles is nine, and the lower surface of the atomizing nozzle is provided with a plurality of holes.

Preferably, the surface of the forming template is provided with nine circular grooves, and the positions of the grooves are aligned with the position of the atomizing nozzle.

Preferably, a refrigerant is arranged at the top of an inner cavity of the air inlet hopper, a plurality of vent holes are formed in the top end of the air inlet hopper, and the air bag is made of a corrugated hose.

Preferably, the exhaust pipe, the transmission belt and the forming template are made of hot-strength steel.

Compared with the prior art, the beneficial effects of the utility model are that:

1. in the utility model, by arranging the forming template, because the surface of the forming template is provided with the circular groove, raw materials can be poured into the groove for forming and cooling, by arranging the cooler which comprises the reservoir and the communicating pipe, the water in the reservoir is formed into water mist from the hole on the lower surface of the atomizing spray head to be sprayed to the upper surface of the forming template through the communicating pipe, so as to cool the glass ball, by arranging the moving device which comprises the driving rod and the motor, the driving rod is driven to rotate through the motor, the positioning rod rotates when the driving rod rotates, the transmission belt moves along the upper surfaces of the moving groove and the fixed plate through the rotation of the positioning rod, so that the glass ball rotates in the groove on the surface of the forming template, the surface principle of the transmission belt rotates, the water mist sprayed by the atomizing spray head can cover the surface of the glass ball evenly, and the glass ball is beneficial to be cooled evenly, the situation of defective products caused by uneven heating is avoided;

2. the utility model discloses in, through being equipped with the compressor, the compressor is including the motor, give kinetic energy through the starter motor and make the carousel rotatory, the carousel is rotatory to be made the fixed block rotatory around the outside of carousel upper surface, the state that leads to the piston rod to be in constantly moving around always, thereby make the continuous extrusion air pocket of pressure stopper, the continuous air extrusion with the air pocket inside blows to the inner chamber top of air inlet fill, because the inner chamber top of air inlet fill is equipped with the refrigerant, through the air current of high-speed removal, with the air vent on refrigerator through air inlet fill top, blow in the inner chamber of mould main part, with this cool produced high-temperature gas of glass ball cooling, be favorable to making the high-temperature gas of glass ball cooling production chill rapidly, avoid it to cause the inside damage of instrument, make the glass ball further cool down simultaneously.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is an exploded view of the overall structure of the present invention;

FIG. 3 is a schematic view of the overall structure of the mobile device of FIG. 2 according to the present invention;

FIG. 4 is a schematic view of the overall structure of the cooler of FIG. 2 according to the present invention;

FIG. 5 is a schematic view of the overall structure of the compressor of FIG. 2 according to the present invention

In the figure: 1. a mold body; 2. a compressor; 3. a cooler; 4. an exhaust pipe; 5. a connecting plate; 6. forming a template; 7. a mobile device; 71. a fixing plate; 72. a conveyor belt; 73. positioning a rod; 74. a drive rod; 75. a movable groove; 31. a reservoir; 32. a communicating pipe; 33. an atomizing spray head; 21. installing a shell; 22. a motor; 23. a turntable; 24. a fixed block; 25. a piston rod; 26. a pressure plug; 27. an air bag; 28. an air inlet hopper.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative work belong to the protection scope of the present invention based on the embodiments of the present invention.

In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. Several embodiments of the invention are given in the accompanying drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

Referring to fig. 1-4, the present invention provides a technical solution:

a forming device with the function of fast cooling to glass ball production comprises a die body 1, a compressor 2 is fixedly connected to one side of the die body 1, an exhaust pipe 4 is fixedly connected to the front face of the die body 1, a connecting plate 5 is fixedly connected to the top of an inner cavity of the die body 1, a cooler 3 is fixedly connected to the upper surface of the connecting plate 5, a forming template 6 is fixedly mounted at the top of the inner cavity of the die body 1, a movable device 7 is movably connected to the bottom of the forming template 6, the movable device 7 comprises a fixing plate 71, a transmission belt 72, positioning rods 73 and driving rods 74, a transmission belt 72 is movably connected to the upper surface of the fixing plate 71, two positioning rods 73 are movably connected to two ends of the inner wall of the transmission belt 72 respectively, the inner cavity of each positioning rod 73 is movably connected with one driving rod 74, the driving rods 74 are fixed to two ends of the fixing plate 71, the cooler 3 comprises a reservoir 31, the communicating pipe 32, the atomizer 33, the lower fixed surface of the reservoir 31 is connected with the communicating pipe 32, and the bottom fixed surface of the communicating pipe 32 is connected with the atomizer 33, so that the glass balls are uniformly cooled, and the condition that the defective goods appear due to uneven heating is avoided.

In this embodiment, referring to fig. 5, the compressor 2 includes an installation housing 21, a motor 22, a turntable 23, a fixing block 24, a piston rod 25, a pressure plug 26, an air bag 27, an air inlet hopper 28, the motor 22 is fixedly installed at the bottom end of an inner cavity of the installation housing 21, the turntable 23 is movably connected to the top of the motor 22, the fixing block 24 is fixedly connected to one side of the upper surface of the turntable 23, the piston rod 25 is fixedly connected to one side of the fixing block 24, the pressure plug 26 is fixedly connected to one end of the piston rod 25, the air bag 27 is movably connected to one side of the pressure plug 26, and the air bag 27 is located in the inner cavity of the air inlet hopper 28, so that high-temperature gas generated by cooling glass balls can be rapidly cooled, damage to the inside of the instrument can be avoided, and the glass balls can be further cooled.

In this embodiment, referring to fig. 3, the two sides of the fixing plate 71 are provided with movable slots 75, and the width of the movable slots 75 is greater than the width of the transmission belt 72, so that the transmission belt 72 can rotate along the upper surface of the fixing plate 71 and the inner walls of the movable slots 75.

In this embodiment, referring to fig. 4, the number of the communicating pipes 32 and the atomizing nozzles 33 is nine, and the lower surface of the atomizing nozzle 33 is provided with a plurality of holes, which is beneficial to changing the water flow into a water mist state, and the water mist can be uniformly sprayed on the surface of the glass ball, so that the glass ball is uniformly heated.

In this embodiment, referring to fig. 2, nine circular grooves are formed on the surface of the forming template 6, and the positions of the grooves are aligned with the position of the atomizing nozzle 33, so as to facilitate the forming of the glass balls in the grooves on the surface of the forming template 6, and facilitate the accurate spraying of the water mist on the surface of the glass balls.

In this embodiment, referring to fig. 5, a refrigerant is disposed at the top of the inner cavity of the air intake hopper 28, a plurality of vent holes are disposed at the top end of the air intake hopper 28, and the air bag 27 is made of a corrugated hose, which is beneficial to blowing the refrigerant inside the air intake hopper 28 to the inner cavity of the mold main body 1, and is beneficial to the air bag 27 being able to continuously stretch and deform, thereby compressing the air inside the air bag.

In this embodiment, referring to fig. 2 and fig. 3, the exhaust pipe 4, the transmission belt 72 and the forming template 6 are made of a thermal-strength steel material, which is beneficial to providing high-temperature resistance, and preventing high-temperature gas and glass balls from being damaged.

The utility model discloses the theory of operation:

step one, in the utility model, by arranging the forming template 6, as the surface of the forming template 6 is provided with the circular groove, the raw material can be poured into the groove for forming and cooling, and by arranging the cooler 3, the cooler 3 comprises a reservoir 31 and a communicating pipe 32, the water in the reservoir 31 is formed into water mist from the holes on the lower surface of the atomizing nozzle 33 through the communicating pipe 32 and sprayed to the upper surface of the forming template 6, so that the glass balls are cooled, by providing the movable device 7, the movable device 7 comprises a driving rod 74, the driving rod 74 is driven by a motor to rotate, the positioning rod 73 is rotated by the rotation of the driving rod 74, and the conveyor 72 is moved along the upper surfaces of the movable groove 75 and the fixed plate 71 by the rotation of the positioning rod 73, so that the glass balls are placed in the grooves on the surface of the molding board 6, the surface of the transmission belt 72 rotates according to the principle, so that the water mist sprayed by the atomizing nozzles 33 can cover the surface of the glass balls uniformly;

step two, the utility model discloses in, through being equipped with compressor 2, compressor 2 is including motor 22, give kinetic energy through starter motor 22 and make carousel 23 rotatory, carousel 23 is rotatory to make fixed block 24 rotatory around the outside of carousel 23 upper surface, lead to piston rod 25 to be in the state of constantly moving around always, thereby make the continuous extrusion air pocket 27 of pressure plug 26, the continuous air extrusion with air pocket 27 inside blows to the inner chamber top of air inlet hopper 28, because air inlet hopper 28's inner chamber top is equipped with the refrigerant, through the air current of high-speed removal, pass through the air vent on air inlet hopper 28 top with the refrigerator, blow in the inner chamber of mould main part 1, with this chill glass ball cooling produced high-temperature gas.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A molding device with quick cooling function for producing glass balls comprises a mold main body (1), and is characterized in that: the mold comprises a mold body (1), a compressor (2) is fixedly connected to one side of the mold body (1), an exhaust pipe (4) is fixedly connected to the front side of the mold body (1), a connecting plate (5) is fixedly connected to the top of an inner cavity of the mold body (1), a cooler (3) is fixedly connected to the upper surface of the connecting plate (5), a forming template (6) is fixedly mounted at the top of the inner cavity of the mold body (1), a movable device (7) is movably connected to the bottom of the forming template (6), the movable device (7) comprises a fixing plate (71), a transmission belt (72), a positioning rod (73) and a driving rod (74), a transmission belt (72) is movably connected to the upper surface of the fixing plate (71), two positioning rods (73) are movably connected to two ends of the inner wall of the transmission belt (72), and a driving rod (74) is movably connected to the inner cavity of the positioning rods (73), the driving rod (74) is fixed at two ends of the fixing plate (71), the cooler (3) comprises a water storage tank (31), a communicating pipe (32) and an atomizing nozzle (33), the lower surface of the water storage tank (31) is fixedly connected with the communicating pipe (32), and the bottom end of the communicating pipe (32) is fixedly connected with the atomizing nozzle (33).

2. The forming device with rapid cooling for producing glass balls as claimed in claim 1, wherein: the compressor (2) comprises an installation shell (21), a motor (22), a rotary table (23), a fixing block (24), a piston rod (25), a pressure plug (26), an air bag (27) and an air inlet hopper (28), wherein the motor (22) is fixedly installed at the bottom end of an inner cavity of the installation shell (21), the rotary table (23) is movably connected to the top of the motor (22), the fixing block (24) is fixedly connected to one side of the upper surface of the rotary table (23), the piston rod (25) is fixedly connected to one side of the fixing block (24), the pressure plug (26) is fixedly connected to one end of the piston rod (25), the air bag (27) is movably connected to one side of the pressure plug (26), and the air bag (27) is located in the inner cavity of the air inlet hopper (28).

3. The forming device with rapid cooling for producing glass balls as claimed in claim 1, wherein: the two sides of the fixing plate (71) are provided with movable grooves (75), and the width of each movable groove (75) is larger than that of the corresponding conveying belt (72).

4. The forming device with rapid cooling for producing glass balls as claimed in claim 1, wherein: the number of the communicating pipes (32) and the atomizing nozzles (33) is nine, and the lower surface of the atomizing nozzle (33) is provided with a plurality of holes.

5. The forming device with rapid cooling for producing glass balls as claimed in claim 1, wherein: nine circular grooves are formed in the surface of the forming template (6), and the positions of the grooves are aligned to the position of the atomizing nozzle (33).

6. The forming device with rapid cooling for producing glass balls as claimed in claim 2, wherein: the top of the inner cavity of the air inlet hopper (28) is provided with a refrigerant, the top end of the air inlet hopper (28) is provided with a plurality of vent holes, and the air bag (27) is made of a corrugated hose.

7. The forming device with rapid cooling for producing glass balls as claimed in claim 1, wherein: the exhaust pipe (4), the transmission belt (72) and the forming template (6) are made of hot-strength steel.