CN217458137U - Splicing system of cigarette paper tape - Google Patents
Splicing system of cigarette paper tape Download PDFInfo
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- CN217458137U CN217458137U CN202221305393.3U CN202221305393U CN217458137U CN 217458137 U CN217458137 U CN 217458137U CN 202221305393 U CN202221305393 U CN 202221305393U CN 217458137 U CN217458137 U CN 217458137U
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Abstract
The utility model provides a concatenation system of cigarette paper tape, include: servo controller, first servo motor, acceleration servo motor, splicing apparatus and photoelectric sensor. The servo controller is respectively in signal connection with the first servo motor, the acceleration servo motor, the splicing device and the photoelectric sensor. The first servo motor is used for driving the first paper tape reel to rotate so as to convey the first paper tape. The acceleration servo motor is used for driving the rotation of the second paper tape reel to convey the second paper tape. The photoelectric sensor is used for detecting whether the remaining bobbin paper thickness of the first paper tape reel reaches a splicing thickness threshold value. And when the thickness of the residual bobbin paper is smaller than the splicing thickness threshold value, the servo controller controls the acceleration servo motor to rotate, so that the speeds of the paper tapes conveyed by the second paper tape reel and the first paper tape reel are kept consistent, and the splicing paper device is controlled to imprint and bond the first paper tape and the second paper tape. The utility model discloses can reduce cigarette manufacturing cost, improve cigarette quality and production intellectuality.
Description
Technical Field
The utility model relates to a technical field of cigarette paper tape concatenation especially relates to a splicing system of cigarette paper tape.
Background
In the existing cigarette production, tobacco shreds and filter sticks are packaged by using paper tapes, the packaging paper tapes mostly exist in the form of paper tape rolls or paper tape rollers before being used, and after one paper tape is used, the packaging paper tape needs to be rapidly connected with another paper tape roll to realize continuous production. At present, the splicing device of the domestic paper tape online equipment generally needs auxiliary materials such as double-sided adhesive tapes, glue and the like. However, the double-sided adhesive tape or glue is adopted, so that harmful substances can be generated by burning in the smoking process of the cigarettes, and the health of human bodies is damaged. Meanwhile, the use of double-sided adhesive tape or glue is easy to cause cost increase. Therefore, how to provide a splicing device without using auxiliary material paper tapes has important significance.
SUMMERY OF THE UTILITY MODEL
The utility model provides a concatenation system of cigarette paper tape needs the auxiliary material to intervene when solving the concatenation of cigarette paper tape, easily causes to inhale and eats the problem that has harmful substance and cost increase, can reduce cigarette manufacturing cost, improves cigarette quality and production intellectuality.
In order to achieve the above purpose, the utility model provides the following technical scheme:
a system for splicing a strip of cigarette paper, comprising: the device comprises a servo controller, a first servo motor, an acceleration servo motor, a splicing device and a photoelectric sensor;
the servo controller is in signal connection with the first servo motor, the acceleration servo motor, the splicing device and the photoelectric sensor respectively;
the first servo motor is used for driving the rotating roller and the guide roller of the first paper tape spool to rotate so as to convey a first paper tape;
the acceleration servo motor is used for driving an acceleration roller and a guide roller of the second paper tape reel to rotate so as to convey the second paper tape;
the photoelectric sensor is arranged on the side edge of the first paper tape spool and used for detecting whether the remaining bobbin paper thickness of the first paper tape spool reaches a splicing thickness threshold value;
and the servo controller controls the acceleration servo motor to rotate when the remaining bobbin paper thickness of the first paper tape spool is smaller than the splicing thickness threshold value, so that the paper tape conveying speeds of the second paper tape spool and the first paper tape spool are kept consistent, and the splicing paper device is controlled to imprint and bond the first paper tape and the second paper tape.
Preferably, the method further comprises the following steps: a cutting device;
the cutting device is in signal connection with the servo controller, and the servo controller controls the cutting device to cut the paper tape at the front end of the second paper tape spool after the first paper tape and the second paper tape are spliced.
Preferably, the method further comprises the following steps: an encoder;
the encoder is arranged on the splicing device and used for detecting the running speed of equipment so as to provide a speed reference for the splicing device and the paper tape conveying.
Preferably, the method further comprises the following steps: a display terminal;
the display terminal is in signal connection with the servo controller and is provided with a human-computer interaction interface.
Preferably, the splicing device includes: a male die and a female die;
the steel surface of the male die is provided with embossing, the steel surface of the female die is smooth, and the first paper tape and the second paper tape are arranged between the male die and the female die;
and the servo controller controls the male die to imprint the female die when the paper tapes are spliced.
Preferably, the female die is provided with a contact surface, and the contact surface is formed by overlapping copper sheets with different thicknesses.
Preferably, the bottom surface of the male die is in a convex arc structure.
Preferably, the splicing device further comprises: the first rotating shaft, the second rotating shaft and the support;
a first rotating shaft is arranged at the upper part of the support, and the male die is sleeved on the first rotating shaft;
a second rotating shaft is arranged at the lower part of the support, and the female die is sleeved on the second rotating shaft;
the first rotating shaft and the second rotating shaft are in transmission connection with the first servo motor, the accelerating servo motor drives the paper conveying belt speed of the second paper belt disc to reach the paper conveying belt speed of the first paper belt disc, the first servo motor drives the first rotating shaft to rotate, so that the bottom surface of the male die is attached to the contact surface of the female die, and the male die is pressed and stamped.
Preferably, the cutting device comprises: a transmission cylinder and a cutter;
the cutter is in transmission connection with a transmission rod of the transmission cylinder, and the transmission cylinder is in signal connection with the servo controller;
and the servo controller controls the transmission cylinder to operate after the first paper tape and the second paper tape are spliced, so that the cutter cuts off the paper tape at the front end of the second paper tape reel.
Preferably, the servo controller is a PLC controller or a microprocessor.
The utility model provides a concatenation system of cigarette paper tape, adopt servo controller to be less than at the surplus bobbin paper thickness of first tape reel control servo motor rotates with higher speed when concatenation thickness threshold value, make the second tape reel keep unanimous with the transport paper tape speed of first tape reel to control concatenation paper device carries out the impression to first paper tape and second paper tape and bonds, need the auxiliary material to intervene when solving the concatenation of cigarette paper tape, easily cause to inhale the problem that there are harmful substance and cost-push, can reduce cigarette manufacturing cost, improve cigarette quality and production intellectuality.
Drawings
In order to more clearly illustrate the specific embodiments of the present invention, the drawings used in the embodiments will be briefly described below.
Fig. 1 is a schematic view of the splicing system of the cigarette paper tape provided by the utility model.
Fig. 2 is a schematic view of the splicing apparatus provided by the present invention.
Fig. 3 is an impression schematic diagram of the male die and the female die provided by the utility model.
Detailed Description
In order to make those skilled in the art better understand the solution of the embodiments of the present invention, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings and the implementation manner.
Need adopt the auxiliary material when splicing to current cigarette paper, have harmful substance and cost increase's problem, the utility model provides a splicing system of cigarette paper tape needs the auxiliary material to intervene when solving the concatenation of cigarette paper tape, easily causes to smoke and has harmful substance and cost increase's problem, can reduce cigarette manufacturing cost, improves cigarette quality and production intellectuality.
As shown in fig. 1, a system for splicing a strip of cigarette paper comprises: a servo controller (not shown), a first servo motor 1, an acceleration servo motor (not shown), a splicing device 2 and a photoelectric sensor (not shown). The servo controller is respectively in signal connection with the first servo motor 1, the acceleration servo motor, the splicing device 2 and the photoelectric sensor. The first servo motor 1 is used for driving the rotation of the rotating roller and the guide roller of the first paper tape reel so as to convey the first paper tape 3. The acceleration servo motor is used for driving the acceleration roller and the guide roller of the second paper tape reel to rotate so as to convey the second paper tape 4. The photoelectric sensor is arranged on the side edge of the first paper tape spool and used for detecting whether the remaining bobbin paper thickness of the first paper tape spool reaches the splicing thickness threshold value. And the servo controller controls the acceleration servo motor to rotate when the remaining bobbin paper thickness of the first paper tape spool is smaller than the splicing thickness threshold value, so that the paper tape conveying speeds of the second paper tape spool and the first paper tape spool are kept consistent, and the splicing paper device is controlled to imprint and bond the first paper tape and the second paper tape.
Specifically, the paper tape runs at a certain speed according to the requirement of equipment, when the equipment detects that the paper tape is consumed to the replacement diameter, a splicing signal is sent to the splicing device, the accelerating servo motor drives the accelerating assembly to accelerate the spare paper tape, when the linear speed of the spare paper tape is consistent with the paper tape speed of the paper tape, the first servo motor drives the splicing device to act, and the splicing device finishes imprinting physical bonding between the paper tape and the spare paper tape. The system can solve the problems that auxiliary materials are needed to intervene when the cigarette paper tapes are spliced, harmful substances exist in smoking and the cost is increased easily, can reduce the production cost of cigarettes, and can improve the quality of the cigarettes and realize production intellectualization.
The system further comprises: a cutting device 5; the cutting device is in signal connection with the servo controller, and the servo controller controls the cutting device to cut the paper tape at the front end of the second paper tape spool after the first paper tape and the second paper tape are spliced.
In practical application, the tension of the paper tape is destroyed due to stamping and bonding, the paper tape is disconnected, the front end of the standby paper tape is cut off by the cutting device, and the standby paper tape and the paper tape are spliced without auxiliary material intervention, so that the online requirement of equipment is met.
The system further comprises: an encoder (not shown in the figure); the encoder is arranged on the splicing device and used for detecting the running speed of equipment so as to provide a speed reference for the splicing device and the paper tape conveying.
The system further comprises: a display terminal (not shown in the figure); the display terminal is in signal connection with the servo controller and is provided with a human-computer interaction interface.
In practical application, an encoder on the splicing device detects the speed of the equipment in real time and provides a speed reference for the splicing device and the acceleration assembly. The human-computer interface can adjust the parameters and monitor the state of the splicing device and the accelerating assembly, and is suitable for different equipment speeds, paper tape specifications and paper tape tension.
Further, as shown in fig. 2 and 3, the splicing apparatus 2 includes: a punch 21 and a die 22; the steel surface of the male die 21 is provided with embossing, the steel surface of the female die 22 is smooth, and the first paper tape and the second paper tape are both arranged between the male die 21 and the female die 22. The servo controller controls the male die 21 to press the female die 22 when the paper tapes are spliced.
Further, the concave die 22 is provided with a contact surface 221, and the contact surface 221 is formed by overlapping copper sheets with different thicknesses.
Further, the bottom surface of the male die 21 is in a convex arc structure.
In practical application, as shown in fig. 2 and 3, the splicing device consists of a male die and a female die which are in a sector shape of 120 degrees, and the steel surface of the male die is embossed and is in rigid connection with the shaft. The steel surface of the female die is smooth, and a contact surface is arranged between the female die and the shaft for isolation. The contact surface is formed by the copper sheet stack of different thickness, and the wearing and tearing of the long-term use of die are offset simultaneously to the different paper tape thickness of different thickness adaptation of contact surface, and rigidity striking when the copper toughness buffering of contact surface is spliced avoids disconnected paper. The processing sizes of the male die and the female die are determined by the specifications of the paper tape, and the paper tape is suitable for various process and equipment requirements. The clearance between the male die and the female die is a key parameter for ensuring the perfect bonding between the paper tape and the standby paper tape and ensuring the tension.
Further, the splicing device further comprises: a first rotating shaft 24, a second rotating shaft 23 and a support 25. The upper part of the support 25 is provided with a first rotating shaft 24, and the male die 21 is sleeved on the first rotating shaft 24. The lower part of the support 25 is provided with a second rotating shaft 23, and the female die 22 is sleeved on the second rotating shaft 23. The first rotating shaft and the second rotating shaft are in transmission connection with the first servo motor, the accelerating servo motor drives the paper conveying belt speed of the second paper belt disc to reach the paper conveying belt speed of the first paper belt disc, the first servo motor drives the first rotating shaft to rotate, so that the bottom surface of the male die is attached to the contact surface of the female die, and the male die is pressed and stamped.
Further, the cutting device includes: a transmission cylinder and a cutter; the cutter is in transmission connection with a transmission rod of the transmission cylinder, and the transmission cylinder is in signal connection with the servo controller. And the servo controller controls the transmission cylinder to operate after the first paper tape and the second paper tape are spliced, so that the cutter cuts off the paper tape at the front end of the second paper tape reel.
Further, the servo controller is a PLC controller or a microprocessor.
In practical application, the PLC controller can adopt a Schneider LMC101C motion controller, can process digital quantity input and output signals such as equipment operation speed, splicing requirements and transmission cylinders, and can complete information interaction with a human-computer interface of a display terminal through the Ethernet.
It can be seen that, the utility model provides a concatenation system of cigarette paper tape adopts servo controller to be less than at the surplus bobbin paper thickness of first tape reel servo motor rotates with higher speed in the control of concatenation thickness threshold value, makes the transport paper tape speed of second tape reel and first tape reel keep unanimous to control concatenation paper device carries out the impression to first paper tape and second paper tape and bonds, needs the auxiliary material to intervene when solving the concatenation of cigarette paper tape, easily causes to inhale and eats the problem that has harmful substance and increase in cost, can reduce cigarette manufacturing cost, improves cigarette quality and production intellectuality.
The structure, features and effects of the present invention have been described in detail according to the embodiment shown in the drawings, and the above description is only the preferred embodiment of the present invention, but the present invention is not limited to the implementation scope shown in the drawings, and all changes made according to the idea of the present invention or equivalent embodiments modified to equivalent changes are within the protection scope of the present invention without departing from the spirit covered by the description and drawings.
Claims (10)
1. A system for splicing cigarette paper strips, comprising: the device comprises a servo controller, a first servo motor, an acceleration servo motor, a splicing device and a photoelectric sensor;
the servo controller is in signal connection with the first servo motor, the acceleration servo motor, the splicing device and the photoelectric sensor respectively;
the first servo motor is used for driving the rotating roller and the guide roller of the first paper tape reel to rotate so as to convey the first paper tape;
the acceleration servo motor is used for driving an acceleration roller and a guide roller of the second paper tape reel to rotate so as to convey the second paper tape;
the photoelectric sensor is arranged on the side edge of the first paper tape spool and used for detecting whether the remaining bobbin paper thickness of the first paper tape spool reaches a splicing thickness threshold value;
and the servo controller controls the acceleration servo motor to rotate when the remaining bobbin paper thickness of the first paper tape spool is smaller than the splicing thickness threshold value, so that the paper tape conveying speeds of the second paper tape spool and the first paper tape spool are kept consistent, and the splicing device is controlled to imprint and bond the first paper tape and the second paper tape.
2. The splicing system for cigarette paper straps of claim 1, further comprising: a cutting device;
the cutting device is in signal connection with the servo controller, and the servo controller controls the cutting device to cut the paper tape at the front end of the second paper tape spool after the first paper tape and the second paper tape are spliced.
3. The splicing system for cigarette paper straps of claim 2, further comprising: an encoder;
the encoder is arranged on the splicing device and used for detecting the running speed of equipment so as to provide a speed reference for the splicing device and the paper tape conveying.
4. The splicing system for cigarette paper straps of claim 3, further comprising: a display terminal;
the display terminal is in signal connection with the servo controller and is provided with a human-computer interaction interface.
5. Splicing system for cigarette paper strips according to claim 4, wherein said splicing device comprises: a male die and a female die;
the steel surface of the male die is provided with embossing, the steel surface of the female die is smooth, and the first paper tape and the second paper tape are arranged between the male die and the female die;
and the servo controller controls the male die to imprint the female die when the paper tapes are spliced.
6. The splicing system for cigarette paper tapes according to claim 5, wherein the female die is provided with a contact surface and the contact surface is formed by overlapping copper sheets of different thicknesses.
7. The splicing system for cigarette paper straps of claim 6, wherein the bottom surface of the male die is of a convex arc configuration.
8. The splicing system of cigarette paper straps of claim 7, wherein the splicing device further comprises: the first rotating shaft, the second rotating shaft and the support;
a first rotating shaft is arranged at the upper part of the support, and the male die is sleeved on the first rotating shaft;
a second rotating shaft is arranged at the lower part of the support, and the female die is sleeved on the second rotating shaft;
the first rotating shaft and the second rotating shaft are in transmission connection with the first servo motor, the accelerating servo motor drives the paper conveying belt speed of the second paper belt disc to reach the paper conveying belt speed of the first paper belt disc, the first servo motor drives the first rotating shaft to rotate, so that the bottom surface of the male die is attached to the contact surface of the female die, and the male die is pressed and stamped.
9. Splicing system for cigarette paper strips according to claim 8, wherein the cutting means comprise: a transmission cylinder and a cutter;
the cutter is in transmission connection with a transmission rod of the transmission cylinder, and the transmission cylinder is in signal connection with the servo controller;
and the servo controller controls the transmission cylinder to operate after the first paper tape and the second paper tape are spliced, so that the cutter cuts off the paper tape at the front end of the second paper tape reel.
10. The system for splicing together cigarette paper straps according to claim 9, wherein the servo controller is a PLC controller or a microprocessor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221305393.3U CN217458137U (en) | 2022-05-27 | 2022-05-27 | Splicing system of cigarette paper tape |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221305393.3U CN217458137U (en) | 2022-05-27 | 2022-05-27 | Splicing system of cigarette paper tape |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217458137U true CN217458137U (en) | 2022-09-20 |
Family
ID=83276684
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221305393.3U Active CN217458137U (en) | 2022-05-27 | 2022-05-27 | Splicing system of cigarette paper tape |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217458137U (en) |
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2022
- 2022-05-27 CN CN202221305393.3U patent/CN217458137U/en active Active
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