CN217456641U - Dairy product filling system that disinfects - Google Patents

Dairy product filling system that disinfects Download PDF

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Publication number
CN217456641U
CN217456641U CN202123438311.0U CN202123438311U CN217456641U CN 217456641 U CN217456641 U CN 217456641U CN 202123438311 U CN202123438311 U CN 202123438311U CN 217456641 U CN217456641 U CN 217456641U
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storage tank
temporary storage
filling
machine
material pump
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CN202123438311.0U
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张勇
张光勇
胡有广
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Sichuan Xuebao Dairy Group Co ltd
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Sichuan Xuebao Dairy Group Co ltd
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Abstract

The utility model discloses a dairy product sterilization filling system, which comprises a pasteurization machine, a temporary storage tank, a material pump, an aseptic filling machine and a constant pressure valve; the pasteurization machine is communicated with the temporary storage tank through a material pipe; an inlet of the material pump is communicated with an outlet of the temporary storage tank, an outlet of the material pump is communicated with the sterile filling machine through a feeding pipe, and the feeding amount of the material pump is larger than the filling amount of the sterile filling machine; the feeding pipe is provided with a return pipe communicated with the temporary storage tank, and the return pipe is provided with a constant pressure valve. Adopt the utility model discloses a dairy products filling system that disinfects through aseptic filling machine filling pasteurized product, promotes the filling level of pasteurized product.

Description

Dairy product filling system that disinfects
Technical Field
The utility model relates to a dairy products filling system that disinfects belongs to dairy products filling technical field.
Background
In the food industry, particularly the production of dairy products, there are process steps of sterilization and filling in the production process of such products. Connecting the UHT sterilization machine and an aseptic filling machine to fill aseptic products to produce aseptic products with long shelf life; and (4) carrying out production filling on the pasteurized product by using a pasteurizing machine and a pasteurizing filling machine to produce the product with low temperature and short shelf life.
In the actual production process, the requirement on the filling machine is higher and higher due to the rapid development of the low-temperature dairy product, the product filled by the pasteurization machine after pasteurization cannot meet the requirement of the market on a high-end pasteurized product, and even if the pasteurized product is filled by purchasing an ultra-clean filling machine, the filling of the ultra-clean filling machine cannot achieve the effect of an aseptic filling machine.
In the current production, the pasteurization machine cannot flow back in the production process, and the aseptic filling machine needs to flow back in the production process, so that the pasteurization machine cannot be directly connected with the aseptic filling machine for production.
Therefore, it is necessary to design a novel dairy product filling production method to realize aseptic filling of pasteurized products, so that an aseptic filling machine can adapt to filling of pasteurized products, and the quality and sanitation requirements of high-end dairy products can be met.
Disclosure of Invention
The invention of the utility model aims to: to the problem that above-mentioned exists, provide a dairy products filling system that disinfects, the utility model discloses an aseptic filling machine filling pasteurized product promotes the filling level of pasteurizing product.
The utility model adopts the technical scheme as follows:
a dairy product sterilization filling system comprises a pasteurization machine, a temporary storage tank, a material pump, an aseptic filling machine and a constant pressure valve;
the pasteurization machine is communicated with the temporary storage tank through a material pipe, and materials sterilized by the pasteurization machine are conveyed to the temporary storage tank;
the inlet of the material pump is communicated with the outlet of the temporary storage tank, the outlet of the material pump is communicated with the sterile filling machine through a feeding pipe, the feeding amount of the material pump is larger than the filling amount of the sterile filling machine, and the material in the temporary storage tank is pumped into the sterile filling machine through the material pump for filling;
set up back flow intercommunication temporary storage tank on the feed pipe, with the material reflux that exceeds the temporary storage tank, set up the constant pressure valve on the back flow, keep the stability of feed.
The utility model discloses in, the material carries out pasteurization back through the pasteurization machine, and the material passes through the material pipe input jar of keeping in, carries out the filling volume with the material through the feed pipe with the aseptic filling machine through the material pump after qualified, wherein because aseptic filling machine feed is not enough can lead to the filling volume unstable, consequently the pump material volume is greater than the filling volume and stabilizes in order to guarantee aseptic filling machine's filling volume, and the jar of keeping in is flowed back again through the back flow to the material of excess. Through the utility model discloses make aseptic liquid filling machine also can the filling pasteurism product, promote the filling level of pasteurism product.
Furthermore, a pneumatic valve is arranged on the feeding pipe, and the return pipe is connected with the pneumatic valve.
In the scheme, the material amount flowing to the sterile filling machine is controlled through the pneumatic valve, and redundant materials return to the temporary storage tank through the return pipe.
Furthermore, the height of the connecting point of the return pipe and the feeding pipe is greater than the height of the temporary storage tank.
In the scheme, the materials can flow back to the temporary storage tank again under the pressure of the materials without power pumping.
Furthermore, the return pipe (13) is communicated with the top of the temporary storage tank (2).
Furthermore, the material pump is a variable frequency material pump.
In the above scheme, frequency conversion material pump can automatically regulated pump material volume and keep the constant voltage, makes pump material volume be greater than the filling volume, guarantees aseptic liquid filling machine's stable filling.
Further, the pump material amount of the material pump is 10% larger than the filling amount of the sterile filling machine.
Further, an inlet of the material pump is communicated with an outlet at the lower end of the temporary storage tank.
Furthermore, a sampling port is arranged on the temporary storage tank.
In the scheme, the sampling and inspection of the sample in the temporary storage tank are carried out through the sampling port, and the sample is qualified in inspection and then is filled.
Further, a liquid level sensor is arranged in the temporary storage tank.
In the above scheme, the material quantity in the temporary storage tank is measured through the liquid level sensor.
Further, before the use, the pasteurization machine, the material pipe, the temporary storage tank, the material pump, the feeding pipe and the return pipe are cleaned and sterilized, and the sterile filling machine is cleaned and pre-sterilized.
The utility model discloses a dairy products filling system that disinfects guarantees the feed stability of aseptic liquid filling machine jointly through constant pressure valve and frequency conversion material pump, guarantees the normal production of aseptic liquid filling machine.
To sum up, owing to adopted above-mentioned technical scheme, the beneficial effects of the utility model are that: the pasteurization machine and the sterile filling machine are matched to fill the pasteurized products, so that the normal production of the pasteurized products on the sterile filling machine is realized, and the filling level of the pasteurized products is improved.
Drawings
FIG. 1 is a schematic process diagram of a sterilization filling system;
fig. 2 is another process schematic of the aseptic filling system.
The labels in the figure are: 1-a pasteurization machine, 2-a temporary storage tank, 3-a material pump, 4-an aseptic filling machine, 5-a constant pressure valve, 6-a pneumatic valve, 11-a material pipe, 12-a feeding pipe, 13-a return pipe and 21-a sampling port.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
As shown in fig. 1, the dairy product sterilization and filling system of the present embodiment includes a pasteurizer 1, a temporary storage tank 2, a material pump 3, an aseptic filling machine 4, and a constant pressure valve 5;
the pasteurization machine 1 is communicated with the temporary storage tank 2 through a material pipe 11, and materials sterilized by the pasteurization machine 1 are conveyed to the temporary storage tank 2; a sampling port 21 is arranged on the temporary storage tank 2, and materials in the temporary storage tank 2 are taken and inspected;
an inlet of the material pump 3 is communicated with an outlet of the temporary storage tank 2, an outlet of the material pump 3 is communicated with the sterile filling machine 4 through a feeding pipe 12, the feeding amount of the material pump 3 is larger than the filling amount of the sterile filling machine 4, and the material pump 3 in the temporary storage tank 2 is filled into the sterile filling machine 4 through the material pump 3;
a return pipe 13 is arranged on the feeding pipe 12 and communicated with the temporary storage tank 2 to return the excessive materials to the temporary storage tank 2; the return pipe 13 is provided with a constant pressure valve 5 to keep the feeding stable.
In this embodiment, the material carries out pasteurization back through pasteurization machine 1, and the material passes through material pipe 11 input and keeps in jar 2, and the material is supplied with the filling volume to aseptic filling machine 4 through feed pipe 12 through material pump 3 after the inspection is qualified, and wherein the pump material volume of material pump 3 is greater than the filling volume and is stable in order to guarantee aseptic filling machine 4's filling volume, and jar 2 keeps in storage is flowed back again to the material of excessive through back flow 13. This embodiment enables the aseptic filling machine 4 to also fill with pasteurized product, increasing the filling level of pasteurized product.
As an alternative to the above embodiment, as shown in fig. 2, in other embodiments, the supply pipe 12 is provided with a pneumatic valve 6, the return pipe 13 is connected to the pneumatic valve 6, the amount of material flowing to the sterile filling machine 4 is controlled by the pneumatic valve 6, and the excess material is returned to the buffer tank 2 through the return pipe 13.
As an alternative to the above embodiment, in other embodiments, the height of the connection point between the return pipe 13 and the supply pipe 12 is greater than the height of the temporary storage tank 2, and the return pipe 13 is communicated with the top of the temporary storage tank 2; the material can flow back to the temporary storage tank 2 again through the pressure of the material.
As an optional way of the above embodiment, in other embodiments, the material pump 3 is a variable frequency material pump 3, which can automatically adjust the amount of the material to be pumped and maintain a constant pressure, so that the amount of the material to be pumped is greater than the filling amount, and the stable filling of the sterile filling machine 4 is ensured.
As an alternative to the above-described embodiment, in other embodiments the pump capacity of the material pump 3 is greater than the filling capacity of the sterile filling machine 4 by 10%.
As an alternative to the above-described embodiment, in other embodiments, the inlet of the material pump 3 communicates with the outlet at the lower end of the buffer tank 2.
As an optional mode of the above embodiment, in other embodiments, a liquid level sensor is disposed in the temporary storage tank 2 to measure the amount of the material in the temporary storage tank 2.
As an alternative to the above-described embodiment, in other embodiments, the pasteurizer 1, the material pipe 11, the holding tank 2, the material pump 3, the feed pipe 12 and the return pipe 13 are cleaned and sterilized before use, and the sterile filling machine 4 is cleaned and pre-sterilized.
To sum up, adopt the utility model discloses a dairy products filling system that disinfects, pasteurization machine and aseptic filling machine cooperation filling pasteurization product realize the normal production of pasteurization product on aseptic filling machine, promote the filling level of pasteurization product.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. A dairy products filling system that disinfects which characterized in that: comprises a pasteurization machine (1), a temporary storage tank (2), a material pump (3), an aseptic filling machine (4) and a constant pressure valve (5);
the pasteurization machine (1) is communicated with the temporary storage tank (2) through a material pipe (11);
an inlet of the material pump (3) is communicated with an outlet of the temporary storage tank (2), an outlet of the material pump (3) is communicated with the sterile filling machine (4) through a feeding pipe (12), and the feeding amount of the material pump (3) is larger than the filling amount of the sterile filling machine (4);
a return pipe (13) is arranged on the feeding pipe (12) and communicated with the temporary storage tank (2), and a constant pressure valve (5) is arranged on the return pipe (13).
2. The dairy product sterilization filling system of claim 1, wherein: the feeding pipe (12) is provided with a pneumatic valve (6), and the return pipe (13) is connected with the pneumatic valve (6).
3. The dairy product sterilization filling system of claim 1, wherein: the height of the connecting point of the return pipe (13) and the feeding pipe (12) is larger than that of the temporary storage tank (2).
4. The dairy product sterilization filling system of claim 1, wherein: the return pipe (13) is communicated with the top of the temporary storage tank (2).
5. The dairy product sterilization filling system of claim 1, wherein: the material pump (3) is a variable-frequency material pump (3).
6. The dairy product sterilization filling system of claim 1, wherein: the material amount of the material pump (3) is 10% larger than that of the sterile filling machine (4).
7. The dairy product sterilization filling system of claim 1, wherein: an inlet of the material pump (3) is communicated with an outlet at the lower end of the temporary storage tank (2).
8. The dairy product sterilization filling system of claim 1, wherein: the temporary storage tank (2) is provided with a sampling port (21).
9. The dairy product sterilization filling system of claim 1, wherein: and a liquid level sensor is arranged in the temporary storage tank (2).
10. The dairy product sterilization filling system of claim 1, wherein: before use, the pasteurization machine (1), the material pipe (11), the temporary storage tank (2), the material pump (3), the feeding pipe (12) and the return pipe (13) are cleaned and sterilized, and the sterile filling machine (4) is cleaned and pre-sterilized.
CN202123438311.0U 2021-12-30 2021-12-30 Dairy product filling system that disinfects Active CN217456641U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123438311.0U CN217456641U (en) 2021-12-30 2021-12-30 Dairy product filling system that disinfects

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123438311.0U CN217456641U (en) 2021-12-30 2021-12-30 Dairy product filling system that disinfects

Publications (1)

Publication Number Publication Date
CN217456641U true CN217456641U (en) 2022-09-20

Family

ID=83261885

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202123438311.0U Active CN217456641U (en) 2021-12-30 2021-12-30 Dairy product filling system that disinfects

Country Status (1)

Country Link
CN (1) CN217456641U (en)

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