CN217454436U - Ultra-high performance concrete mixer - Google Patents

Ultra-high performance concrete mixer Download PDF

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Publication number
CN217454436U
CN217454436U CN202221514087.0U CN202221514087U CN217454436U CN 217454436 U CN217454436 U CN 217454436U CN 202221514087 U CN202221514087 U CN 202221514087U CN 217454436 U CN217454436 U CN 217454436U
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gear
meshed
clutch assembly
shaft
wheel
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CN202221514087.0U
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黄正强
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Henan Juyan Material Technology Co ltd
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Henan Juyan Material Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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Abstract

The utility model belongs to the technical field of agitated vessel, a super high performance concrete mixer, including the support frame, be equipped with the agitator tank on the support frame, be equipped with on the support frame with agitator tank matched with actuating mechanism, actuating mechanism includes drive module and speed reduction module, be equipped with in the agitator tank with actuating mechanism matched with rabbling mechanism, the agitator tank left side is equipped with into discharge gate, the utility model discloses a current stirring speed reduction module improves, changes the rotational speed of rabbling mechanism through speed reduction module, prevents the concrete solidification in the time of reducing the energy consumption, drives jar body antiport through the reversal output shaft and discharges the concrete, without the drive module with input power steering, the energy can be saved.

Description

Ultra-high performance concrete mixer
Technical Field
The utility model belongs to the technical field of agitated vessel, concretely relates to ultra high performance concrete mixer.
Background
Concrete, referred to as "concrete" for short: the concrete mixing device for bridge construction is a general name of engineering composite materials formed by cementing aggregates into a whole by a cementing material, the concrete is mainly processed by a concrete mixer, the main principle of the operation of the concrete mixer is that cement is used as the cementing material, gravels, lime, coal slag and other raw materials are mixed and stirred, and finally the concrete is made into the concrete and is put into construction production as a wall material, in the prior art, the concrete mixing processing is mainly finished in a mixing tank or a mixing shell in a mixing plant or a mixing building, a patent No. CN207901407U discloses a concrete mixing device for bridge construction, the concrete mixing device solves the problems of low manual mixing efficiency and high labor intensity, but the mixing device stops mixing after the concrete is mixed, the concrete which stops moving can be solidified after standing for a long time, and the mixed concrete is common concrete, is not suitable for the concrete stirring requirement of the ultra-high performance concrete.
Disclosure of Invention
An object of the utility model is to provide a through current stirring speed reduction module improve, change the rotational speed of rabbling mechanism through speed reduction module, prevent that the concrete from solidifying when reducing the energy consumption, drive jar body antiport through the reversal output shaft and discharge the concrete, without drive module with input power steering, energy saving's ultra high performance concrete mixer.
Based on the purpose, the invention adopts the following technical scheme: the utility model provides an ultra high performance concrete mixer, includes the support frame, is equipped with the agitator tank on the support frame, be equipped with on the support frame with agitator tank matched with actuating mechanism, actuating mechanism includes transmission module and speed reduction module, be equipped with in the agitator tank with actuating mechanism matched with rabbling mechanism, the agitator tank left side is equipped with into discharge gate.
Preferably, the transmission module adopts a hydraulic transmission module, a hydraulic torque converter with a hydraulic coupling function is arranged on the hydraulic transmission module and matched with the speed reduction module, and the speed reduction module comprises a speed change controller and a planetary gear module.
Preferably, the planetary gear module comprises a shell connected with the support frame, and tooth grooves are formed in the inner surface of the shell along the circumference; the clutch device comprises a transmission module, a left clutch cover wheel, a middle shaft, a first clutch assembly, a second clutch assembly and a clutch cover wheel, wherein the transmission module is matched with an input shaft; the outer teeth of the inner tooth plates are smooth, and the inner teeth are meshed with the left wheel shaft.
Preferably, two planetary gear sets, namely a left planetary gear set and a right planetary gear set, are arranged on the intermediate shaft, the left planetary gear set comprises a left sun gear, at least one planetary gear with the same specification is meshed on the left sun gear, the intermediate shaft further comprises a gear ring meshed with an outer gear rack of the planetary gear, a second clutch assembly is arranged on the outer gear rack of the gear ring, an outer gear plate of the second clutch assembly is meshed with the shell, an inner gear plate is meshed with the gear ring, and a planet carrier matched with the planetary gear sets is further arranged on the intermediate shaft and comprises a left planet carrier and a right planet carrier.
Preferably, the structure of the right planetary gear set is the same as that of the left planetary gear set, the right planetary gear set comprises a right sun gear, at least one planetary gear with the same specification is meshed on the right sun gear, the right planetary gear set also comprises a gear ring meshed with an outer rack of the planetary gear, a third clutch assembly is arranged on the outer rack of the gear ring, an outer tooth plate of the third clutch assembly is meshed with the shell, an inner tooth plate is meshed with the gear ring, and the left planet carrier is integrally connected with the gear ring of the right planetary gear set; the inner surface of the stirring tank is provided with a spiral stirring blade which is in a curved surface shape.
Preferably, the right side of the right planet carrier is provided with an output disc, the right side of the output disc extends rightwards along a central line to form a right wheel shaft, a right clutch cover wheel is arranged on the right wheel shaft, a fourth clutch assembly is arranged in the right clutch cover wheel, an outer tooth sheet of the fourth clutch assembly is meshed with the right clutch cover wheel, and an inner tooth sheet is meshed with the right wheel shaft; a connecting rod is coaxially arranged at two ends of the right clutch cover wheel, an auxiliary gear connected through a pin shaft is arranged on the left connecting rod, a fixed inner gear ring meshed with the outer teeth of the auxiliary gear is arranged at the left side of the right clutch cover wheel, and a fixed rod fixedly connected with the shell is arranged on the outer side surface of the fixed inner gear ring; one end of the right connecting rod is provided with a driven gear connected through a pin shaft, the right side of the right clutch cover wheel is provided with a reverse driven gear ring meshed with the external teeth of the driven gear, the right side of the reverse driven gear ring is provided with a reverse output shaft sleeve coaxial with the right wheel shaft, the outer side surface of the reverse output shaft sleeve is provided with at least one reverse connecting rod which is L-shaped and is distributed in an equal-angle annular mode, the reverse connecting rod is fixedly connected with the reverse driven gear ring, and the right end of the right wheel shaft extends rightwards to form an output shaft matched with the reverse output shaft sleeve.
The utility model discloses to prior art, following beneficial effect has: the utility model discloses a cooperation of two sets of planetary gear sets and clutch can stir the concrete in real time in the stirring process and the transportation after the stirring and avoid stirring back concrete long time static emergence solidification phenomenon, adjusts the stirring speed after stirring in-process and the stirring simultaneously, and the energy saving transports the cooperation through clutch group behind the construction site and unloads the agitator tank antiport with the concrete, convenient and fast when the energy saving.
Drawings
Fig. 1 is a schematic view of the support frame of the present invention;
figure 2 is a schematic diagram of a speed reduction module of the present invention;
FIG. 3 is a schematic illustration of the speed reduction module assembly of the present invention;
FIG. 4 is an assembly view of the left clutch cover wheel of the present invention;
FIG. 5 is a schematic view of the planetary gear set assembly of the present invention;
fig. 6 is a schematic view of a clutch assembly of the present invention.
In the figure: the device comprises a support frame 1, a stirring tank 2, a material inlet and outlet 3, a driving mechanism 4, an input shaft 401, a shell 402, a left clutch cover wheel 403, a first clutch assembly 404, a left wheel shaft 405, an intermediate shaft 406, a left planet carrier 407, a left sun wheel 408, a second clutch assembly 409, a third clutch assembly 410, a right planet carrier 411, a gear ring 412, a right sun wheel 413, an output disc 414, a right clutch cover wheel 415, a fourth clutch assembly 416, a reverse driven gear ring 417, a driven gear 418, a reverse output shaft sleeve 419 and a right wheel shaft 420.
Detailed Description
To make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the following examples and drawings, and the exemplary embodiments and descriptions thereof of the present invention are only used for explaining the present invention, and are not intended as limitations of the present invention.
Example one
As shown in fig. 1-6, the ultra-high performance concrete mixer comprises a support frame 1, wherein a mixing tank 2 is arranged on the support frame 1, a driving mechanism 4 matched with the mixing tank 2 is arranged on the support frame 1, the driving mechanism 4 comprises a transmission module and a speed reduction module, a mixing mechanism matched with the driving mechanism 4 is arranged in the mixing tank 2, and a material inlet and outlet 3 is arranged at the left side of the mixing tank 2.
The transmission module adopts a hydraulic transmission module, a hydraulic torque converter with a hydraulic coupling function is arranged on the hydraulic transmission module and matched with the speed reduction module, and the speed reduction module comprises a speed change controller and a planetary gear module.
In an embodiment, actuating mechanism 4 still includes power unit, power unit can be multiple, for example motor etc., variable speed controller, torque converter and planetary gear module adopt the connected mode among the prior art, power takeoff on the support frame 1 drives hydraulic pump hydraulic motor through little transmission shaft with power unit's power and rotates, it rotates to drive rabbling mechanism through the speed reducer, the material stirs in getting into agitator tank 2 through business turn over material mouth 3, 1 lower extreme of support frame is equipped with the hydraulic support leg, be equipped with drive mechanism at 1 left end of support frame, the transportation of the mixer of being convenient for.
The planetary gear module comprises a shell 402 connected with the support frame 1, and tooth grooves are formed in the inner surface of the shell 402 along the circumference; the transmission mechanism further comprises an input shaft 401 matched with the transmission module, one end of the input shaft 401 is integrally provided with a left wheel shaft 405, the outer side surface of the left wheel shaft 405 is provided with a first clutch assembly 404, the outer side surface of the first clutch assembly 404 is provided with a left clutch cover wheel 403 which is coaxially arranged, the right end of the left clutch cover wheel 403 is coaxially provided with an intermediate shaft 406, the first clutch assembly 404 comprises at least one outer tooth plate and at least one inner tooth plate, the outer teeth of the outer tooth plate are meshed with the inner surface of the left clutch cover wheel 403, and the inner teeth are smooth; the outer teeth of the inner teeth plates are smooth and the inner teeth mesh with the left axle 405.
Two planetary gear sets are arranged on the intermediate shaft 406, the two planetary gear sets are a left planetary gear set and a right planetary gear set respectively, the left planetary gear set comprises a left sun gear 408, at least one planetary gear with the same specification is meshed on the left sun gear 408, the intermediate shaft further comprises a gear ring 412 meshed with an outer gear rack of the planetary gear, a second clutch component 409 is arranged on the outer gear rack of the gear ring 412, an outer gear plate of the second clutch component 409 is meshed with the shell 402, an inner gear plate is meshed with the gear ring 412, and a planet carrier matched with the planetary gear sets is further arranged on the intermediate shaft 406 and comprises a left planet carrier 407 and a right planet carrier 411.
The structure of the right planetary gear set is the same as that of the left planetary gear set, the right planetary gear set comprises a right sun gear 413, at least one planetary gear with the same specification is meshed on the right sun gear 413, the right planetary gear set also comprises a gear ring 412 meshed with an outer rack of the planetary gear, a third clutch assembly 410 is arranged on the outer rack of the gear ring 412, an outer tooth plate of the third clutch assembly 410 is meshed with the shell, an inner tooth plate is meshed with the gear ring, and a left planet carrier 407 is integrally connected with the gear ring 412 of the right planetary gear set; the inner surface of the stirring tank 2 is provided with a spiral stirring blade which is in a curved surface shape.
An output disc 414 is arranged on the right side of the right planet carrier 411, a right wheel shaft 420 extends rightwards along the center line on the right side of the output disc 414, a right clutch cover wheel 415 is arranged on the right wheel shaft 420, a fourth clutch assembly 416 is arranged in the right clutch cover wheel 415, an external tooth plate of the fourth clutch assembly 416 is meshed with the right clutch cover wheel 415, and an internal tooth plate is meshed with the right wheel shaft 420; connecting rods are coaxially arranged at two ends of the right clutch cover wheel 415, an auxiliary gear connected through a pin shaft is arranged on the left connecting rod, a fixed inner gear ring meshed with the outer teeth of the auxiliary gear is arranged on the left side of the right clutch cover wheel 415, and a fixed rod fixedly connected with the shell 402 is arranged on the outer side surface of the fixed inner gear ring; one end of the right connecting rod is provided with a driven gear 418 connected through a pin shaft, the right side of the right clutch cover wheel 415 is provided with a reverse driven gear ring 417 meshed with the external teeth of the driven gear 418, the right side of the reverse driven gear ring 417 is provided with a reverse output shaft sleeve 419 coaxial with the right wheel shaft 420, the outer side surface of the reverse output shaft sleeve 419 is provided with at least one reverse connecting rod which is L-shaped and annularly distributed at equal angles, the reverse connecting rod is fixedly connected with the reverse driven gear ring 417, and the right end of the right wheel shaft 420 extends rightwards to form an output shaft matched with the reverse output shaft sleeve 419.
In one embodiment, when the material is required to be stirred after entering the stirring tank 2 through the material inlet/outlet 3, the first clutch assembly 404 and the second clutch assembly 409 are clamped, the third clutch assembly 410 and the fourth clutch assembly 416 are tightened or loosened, so that the left clutch cover wheel 403 rotates along with the left wheel shaft 405, since the intermediate shaft 406 is fixedly connected with the left clutch cover wheel 403, the left clutch cover wheel 403 drives the intermediate shaft 406 to rotate, the intermediate shaft 406 drives the left sun gear 408 to rotate, at this time, the second clutch assembly 409 is clamped, the ring gear 412 of the left planetary gear set is fixed and does not rotate, the third clutch assembly 410 is loosened, the ring gear 412 of the right planetary gear set rotates along with the left planet carrier 407 of the left planetary gear set, at this time, the right sun gear 413 of the right planetary gear set is static relative to the ring gear 412, at this time, the rotation speed of the output disc 414 is high, at this time, the transmission ratio is 1.5-2.1; when the mixing mechanism is required to rotate at a lower speed for preventing concrete solidification after the completion of mixing of materials, the first clutch assembly 404 and the third clutch assembly 410 are clamped, the second clutch assembly 409 and the fourth clutch assembly 416 are loosened, the first clutch assembly 404 is in a clamped (combined) state so that the left clutch cover wheel 403 rotates along with the left wheel shaft 405, the third clutch assembly 410 is in a clamped (combined) state so that the ring gear 412 of the right planetary gear set is fixed, the second clutch assembly 409 is loosened, the ring gear 412 of the left planetary gear set rotates, the rotation speed of the output disc 414 is slowed, the transmission ratio is 3.1-3.7, when the concrete is required to be discharged through the material inlet/outlet 3, the first clutch assembly 404, the fourth clutch assembly 416 and the third clutch assembly 410 are clamped, the second clutch assembly 409 is loosened, the right clutch cover wheel 415 rotates along with the right wheel shaft 420 when the fourth clutch assembly 416 is in a clamped (combined) state, the connecting rod is driven to rotate when the right clutch cover wheel 415 rotates, the auxiliary gear on the left side of the connecting rod rotates along with the right clutch cover wheel 415, the driven gear 418 on the right side of the right clutch cover wheel 415 rotates to drive the driven gear ring 417 to rotate in the reverse direction, the reverse output shaft sleeve 419 on the driven gear ring 417 reversely drives the stirring tank 2 connected with the reverse output shaft sleeve 419 to rotate, the rotation direction of the stirring tank 2 is opposite to the spiral direction of the spiral stirring blades inside the stirring tank, and concrete is discharged from the material inlet/outlet port 3.
Example two
Compared with the embodiment 1, the ultra-high performance concrete mixer is characterized in that a right wheel shaft 420 is arranged on an input shaft 401, a right clutch cover wheel 415 is arranged on the right wheel shaft 420, connecting rods are coaxially arranged at two ends of the right clutch cover wheel 415, an auxiliary gear connected through a pin shaft is arranged on the right connecting rod, a fixed inner gear ring meshed with the outer teeth of the auxiliary gear is arranged on the right side of the right clutch cover wheel 415, and a fixed rod fixedly connected with a shell 402 is arranged on the outer side surface of the fixed inner gear ring; one end of the left connecting rod is provided with a driven gear 418 connected through a pin shaft, the left side of the right clutch cover wheel 415 is provided with a reverse driven gear ring 417 meshed with the external teeth of the driven gear 418, the right side of the reverse driven gear ring 417 is provided with a reverse output shaft sleeve 419 coaxial with the right wheel shaft 420, the outer side surface of the reverse output shaft sleeve 419 is provided with a reverse sleeve, the reverse sleeve is fixedly connected with the reverse driven gear ring 417, the distance between the reverse sleeve and the outer side surface of the shell 402 is 2-5mm, the right end of the middle shaft 406 extends rightwards to form an output shaft matched with the reverse output shaft sleeve 419, and the outer side of the reverse sleeve is provided with a shell assembly.
In one embodiment, when slow mixing of the mixed concrete is required, the first clutch assembly 404 and the third clutch assembly 410 may be tightened, while the second clutch assembly 409 and the fourth clutch assembly 416 may be loosened; the first clutch assembly 404, the second clutch assembly 409 and the third clutch assembly 410 can be loosened, the fourth clutch assembly 416 is clamped, the input shaft 401 needs to be turned reversely at the moment, the left clutch cover wheel 403 does not rotate along with the input shaft 401 when the first clutch assembly 404 is loosened, the stirring mechanism stops rotating at the moment, the input wheel 401 turns reversely, the stirring tank 2 rotates forwards in the spiral direction under the action of the reverse driven gear ring 417 to slowly stir the concrete, the first clutch assembly 404, the third clutch assembly 410 and the fourth clutch assembly 416 can be clamped when the concrete needs to be discharged, the second clutch assembly 409 is loosened, the fourth clutch assembly 416 can also be clamped, the first clutch assembly 404, the second clutch assembly 409 and the third clutch assembly 410 are loosened, the input shaft 401 rotates forwards at the moment, the stirring tank 2 rotates backwards in the spiral direction, discharging the concrete from the material inlet and outlet 3, clamping the first clutch assembly 404, the third clutch assembly 410 and the fourth clutch assembly 416, and rotating the stirring mechanism at a low speed when the second clutch assembly 409 is loosened; when the fourth clutch assembly 416 is tightened and the first clutch assembly 404, the second clutch assembly 409 and the third clutch assembly 410 are loosened, the stirring mechanism is not operated, and the rest of the configuration and operation are the same as those of embodiment 1.
The above is only a preferred embodiment of the present invention, and only for illustrating the scheme and effect of the present invention, which should not be considered as limiting the scope of the present invention, it should be noted that, for those skilled in the art, without departing from the concept of the present invention, several changes and modifications can be made, and all should fall within the scope of the present invention.

Claims (6)

1. The utility model provides an ultra high performance concrete mixer, includes the support frame, is equipped with agitator tank on the support frame, its characterized in that: be equipped with on the support frame with agitator tank matched with actuating mechanism, actuating mechanism includes transmission module and speed reduction module, be equipped with in the agitator tank with actuating mechanism matched with rabbling mechanism, the agitator tank left side is equipped with into discharge gate.
2. The ultra-high performance concrete mixer of claim 1, wherein: the transmission module adopts a hydraulic transmission module, a hydraulic torque converter with a hydraulic coupling function is arranged on the hydraulic transmission module and matched with the speed reduction module, and the speed reduction module comprises a speed change controller and a planetary gear module.
3. The ultra-high performance concrete mixer of claim 2, wherein: the planetary gear module comprises a shell connected with the support frame, and tooth grooves are formed in the inner surface of the shell along the circumference; the clutch mechanism is characterized by also comprising an input shaft matched with the transmission module, wherein one end of the input shaft is integrally provided with a left wheel shaft, the outer side surface of the left wheel shaft is provided with a first clutch assembly, the outer side surface of the first clutch assembly is provided with a left clutch cover wheel which is coaxially arranged, and the right end of the left clutch cover wheel is coaxially provided with an intermediate shaft; the outer teeth of the inner tooth plates are smooth, and the inner teeth are meshed with the left wheel shaft.
4. The ultra-high performance concrete mixer of claim 3, wherein: the planetary gear set comprises a left sun gear, a planet gear and a gear ring, wherein the left sun gear is meshed with at least one planet gear with the same specification, the gear ring is meshed with an outer gear rack of the planet gear, a second clutch assembly is arranged on the outer gear rack of the gear ring, an outer gear plate of the second clutch assembly is meshed with a shell, an inner gear plate is meshed with the gear ring, and a planet carrier matched with the planetary gear set is further arranged on the intermediate shaft and comprises a left planet carrier and a right planet carrier.
5. The ultra-high performance concrete mixer of claim 4, wherein: the structure of the right planetary gear set is the same as that of the left planetary gear set, and the left planet carrier is integrally connected with a gear ring of the right planetary gear set; the inner surface of the stirring tank is provided with a spiral stirring blade which is in a curved surface shape.
6. The ultra-high performance concrete mixer of claim 5, wherein: an output disc is arranged on the right side of the right planet carrier, a right wheel shaft extends rightwards along the center line of the right side of the output disc, a right clutch cover wheel is arranged on the right wheel shaft, and a fourth clutch assembly is arranged in the right clutch cover wheel; a connecting rod is coaxially arranged at two ends of the right clutch cover wheel, an auxiliary gear connected through a pin shaft is arranged on the left connecting rod, and a fixed inner gear ring meshed with the outer teeth of the auxiliary gear is arranged on the left side of the right clutch cover wheel; one end of the right connecting rod is provided with a driven gear connected through a pin shaft, the right side of the right clutch cover wheel is provided with a reverse driven gear ring meshed with the outer teeth of the driven gear, the right side of the reverse driven gear ring is provided with a reverse output shaft sleeve coaxial with the right wheel shaft, the outer side surface of the reverse output shaft sleeve is provided with at least one reverse connecting rod which is L-shaped and annularly distributed at equal angles, the reverse connecting rod is fixedly connected with the reverse driven gear ring, and the right end of the right wheel shaft extends rightwards to form an output shaft matched with the reverse output shaft sleeve.
CN202221514087.0U 2022-06-17 2022-06-17 Ultra-high performance concrete mixer Active CN217454436U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221514087.0U CN217454436U (en) 2022-06-17 2022-06-17 Ultra-high performance concrete mixer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221514087.0U CN217454436U (en) 2022-06-17 2022-06-17 Ultra-high performance concrete mixer

Publications (1)

Publication Number Publication Date
CN217454436U true CN217454436U (en) 2022-09-20

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ID=83237863

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221514087.0U Active CN217454436U (en) 2022-06-17 2022-06-17 Ultra-high performance concrete mixer

Country Status (1)

Country Link
CN (1) CN217454436U (en)

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