CN217452336U - Double-knife type aluminum profile dust-free cutting device - Google Patents
Double-knife type aluminum profile dust-free cutting device Download PDFInfo
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- CN217452336U CN217452336U CN202221282235.0U CN202221282235U CN217452336U CN 217452336 U CN217452336 U CN 217452336U CN 202221282235 U CN202221282235 U CN 202221282235U CN 217452336 U CN217452336 U CN 217452336U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
The application discloses dustless cutting device of double knives formula aluminium alloy relates to aluminium alloy processing equipment technical field. In the application, the double-knife type aluminum profile dust-free cutting device is characterized in that a lifting area and a processing area are arranged on the surface of a rack, a cutting mechanism is arranged on the surface of the lifting area, and a processing table is arranged on the surface of the processing area; a fixing device is arranged inside the processing table, and a material baffle plate is arranged on the upper surface of the processing table; a sliding rail is arranged on the right side of the lifting column, the surface of the sliding rail is connected with a sliding bottom plate, the surface of the sliding bottom plate is connected with a first cutting knife and a second cutting knife, and a right angle type is arranged between the first cutting knife and the second cutting knife; the lifting area is also provided with blanking air suction devices which are positioned at two sides of the cutting mechanism; a waste discharge port is also provided inside the processing area. The utility model is used for solve among the prior art manual control cutting precision when aluminium alloy cutting angle of bending, can't hold accurate cutting volume and cause the cracked problem of aluminium alloy.
Description
Technical Field
The utility model relates to an aluminium alloy processing equipment technical field, in particular to dustless cutting device of double knives formula aluminium alloy.
Background
The existing aluminum profile cutting machine generally adopts a single machine and a single cutter to cut and cut an aluminum profile, and the cutting machine generally cuts a right angle on the surface of the aluminum profile by manually adjusting the cutting angle when the aluminum profile is bent, and then bends the aluminum profile by manual force application.
According to the method, the cutting depth and the cutting angle are judged manually, the cutting surface of the aluminum profile is easy to hold in place by manual judgment, the aluminum profile is broken after cutting, the aluminum profile cannot be bent, and great waste is caused to materials, so that a new cutting device is needed.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a dustless cutting device of double-edged formula aluminium alloy for manual control cutting accuracy when solving among the prior art aluminium alloy cutting angle of bending can't hold accurate cutting volume and cause the cracked problem of aluminium alloy.
In order to achieve the above purpose, the embodiments of the present application adopt the following technical solutions: the utility model provides a dustless cutting device of double knives formula aluminium alloy, includes frame, protection casing, and this protection casing fixed connection is at the upper surface of this frame, its characterized in that: the surface of the frame is provided with a lifting area and a processing area, the surface of the lifting area is provided with a cutting mechanism, and the surface of the processing area is provided with a processing table; the processing table is internally provided with a fixing device, the upper surface of the processing table is provided with a striker plate, the striker plate penetrates through a threaded hole of the striker plate through a screw to be screwed into a fixing groove of the processing table for fixing, and one side surface of the striker plate is matched and connected with the fixing device and can clamp an aluminum profile for processing; the cutting mechanism is fixed in the lifting area through a lifting column, a sliding rail is arranged on the right side of the lifting column, the surface of the sliding rail is connected with a sliding bottom plate, the surface of the sliding bottom plate is connected with a first cutting knife and a second cutting knife, and a right-angle type is arranged between the first cutting knife and the second cutting knife; the blanking air suction devices are arranged at two sides of the cutting mechanism and are connected with the frame in a matching way, so that aluminum profile waste can be adsorbed; a scrap discharge port is also provided in the interior of the processing area, the scrap discharge port being located below the processing table.
In the technical scheme, this application is at the in-process of aluminium alloy surface cutting, fix the aluminium alloy through fixing device, prevent that aluminium alloy from taking place to shake in cutting process and causing the skew of cutting plane, the piece that produces in the automatic aluminium alloy cutting process of device that induced drafts through the blanking is collected, prevent that the piece from flying upward the polluted environment, cause human damage, and utilize first cutting knife, the second cutting knife carries out the angle of bending of surface cutting department at the aluminium alloy to the aluminium alloy, make things convenient for follow-up artifical manual aluminium alloy of bending, and the phenomenon of rupture can not take place for the aluminium alloy, and the high pressure heater improves the machining efficiency, and resource waste is reduced.
Further, in the embodiment of the present invention, the inside of the lifting column is provided with a lifting cylinder, the surface of the sliding bottom plate is provided with a connection plate, the surface of the connection plate is fixedly connected with the telescopic end of the lifting cylinder, and the lifting cylinder drives the first cutting knife and the second cutting knife which are connected with the sliding bottom plate to move up and down.
Further, in the embodiment of the present invention, the surface of the sliding bottom plate is provided with a first motor base and a second motor base, the first motor base is located above the second motor base, the first cutting knife is fixedly connected to the first motor base through a first motor, and the second cutting knife is fixedly connected to the second motor base through a second motor.
Further, in the embodiment of the present invention, there is a height difference between the first cutting knife and the second cutting knife, and the first cutting knife and the second cutting knife are arranged to overlook the back surface of the first cutting knife and the body surface of the second cutting knife to form a right-angle shape.
Further, in the embodiment of the present invention, the height difference between the first cutting knife and the second cutting knife is greater than or equal to the distance between the first cutting knife and the second cutting knife contacting the aluminum profile after the first cutting knife completely cuts the aluminum profile.
Further, in the embodiment of the present invention, the fixing device is provided with two symmetrical arrangements, and the fixing device includes: the fixed cylinder is arranged in the machining table, a clamping plate is connected to the telescopic end of the fixed cylinder, the clamping plate is located in a groove of the machining table, and a guide rod is arranged on the surface of the clamping plate and can move and guide the clamping plate.
Further, in the embodiment of the present invention, the surface of the processing table is provided with a blank type opening, the blank type opening is arranged at a right angle, the surface of the striker plate is provided with an auxiliary positioning type opening, and the auxiliary positioning type opening is arranged in the same shape as the blank type opening.
The utility model has the advantages that: the utility model discloses carry out automatic centre gripping to the aluminium alloy through fixing device when the angle is bent in the aluminium alloy cutting, improve the stability of cutting in-process aluminium alloy, prevent that the cutting plane from taking place the skew and causing the angle of bending unqualified. The chips generated in the cutting process are automatically recycled and collected through the blanking air suction device, the flying condition of the chips is reduced, and the working environment cleanliness is improved. Through first cutting knife, the second cutting knife when cutting the angle of bending of aluminium alloy, successively the surface cutting to the aluminium alloy respectively, the second cutting knife carries out the cutting for the second time to the aluminium alloy after the cutting to the aluminium alloy is accomplished to first cutting knife, twice cutting forms the right angled angle of bending on the surface of aluminium alloy, and the junction at the angle of bending can not break, improve the aluminium alloy rate of utilization, it leads to the aluminium alloy fracture easily to have reduced manual cutting, the not up to standard aluminium alloy angle deformation that makes the later stage bend of cutting angle. (for artifical manual control cutting machine surely go out the angle of bending on the aluminium alloy surface, uncontrollable cutting precision causes the angle of bending slope to influence the installation of follow-up aluminium alloy and uses easily to also can't master the joint strength between the aluminium alloy angle of bending after the cutting, the cracked phenomenon of aluminium alloy easily takes place).
Drawings
The present application is further described below with reference to the drawings and examples.
Fig. 1 is the structure schematic diagram of the double-blade type aluminum profile dust-free cutting device of the embodiment of the utility model.
Fig. 2 is the utility model discloses the dustless cutting device of double knives formula aluminium alloy gets rid of the interior structural schematic behind the protection casing.
Fig. 3 is a schematic plan view of the cutting mechanism structure and the processing table of the double-blade type aluminum profile dust-free cutting device according to the embodiment of the present invention.
Fig. 4 is an enlarged schematic view of the structure at a in fig. 3.
Fig. 5 is a schematic structural diagram of a cutting mechanism of the double-blade type aluminum profile dust-free cutting device according to the embodiment of the present invention when cutting a profile.
Fig. 6 is the shaping schematic diagram after the two-blade type aluminum profile dust-free cutting device of the embodiment of the present invention is cut and bent.
Fig. 7 is a schematic view of the working process of the double-blade type aluminum profile dust-free cutting device according to the embodiment of the present invention.
10. Frame 101, processing table 1011, and fixing groove
1012. Blank type opening 102, control box 103 and striker plate
1031. Auxiliary positioning type opening 104, protective cover 105 and lifting area
106. Machining area
20. Blanking air suction device 201, blanking port 202 and discharge port
30. Waste discharge port
40. Fixing device 401, fixing cylinder 402, guide rod
403. Clamping plate
50. Cutting mechanism 501, lifting column 502 and sliding bottom plate
5021. Connecting plate 503, first motor base 504, first motor
505. A first cutter 506, a second motor seat 507 and a second motor
508. Second cutting knife 509, lift cylinder 510, slide rail
60. Section bar 601, cutting opening
Detailed Description
In order to make the objects and technical solutions of the present invention clear and fully described, and the advantages thereof more clearly understood, the embodiments of the present invention are described in further detail below with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are merely illustrative of some, but not all, embodiments of the present invention and are not to be considered as limiting, and that all other embodiments can be made by one of ordinary skill in the art without any inventive work.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "a," "an," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
For the purposes of simplicity and explanation, the principles of the embodiments are described by referring mainly to examples. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the embodiments. It will be apparent, however, to one skilled in the art that the embodiments may be practiced without these specific details. In some instances, well-known methods and structures have not been described in detail so as not to unnecessarily obscure the embodiments. In addition, all embodiments may be used in combination with each other.
The first embodiment is as follows:
as shown in fig. 1, 2 and 3, the embodiment discloses a double-blade type aluminum profile dust-free cutting device, which comprises a frame 10 and a protective cover 104, wherein the protective cover 104 is fixedly connected to the upper surface of the frame 10, and is characterized in that: a lifting area 105 and a processing area 106 are arranged on the surface of the frame 10, the cutting mechanism 50 is arranged on the surface of the lifting area 105, and the processing table 101 is arranged on the surface of the processing area 106; the fixing device 40 is arranged inside the processing table 101, the striker plate 103 is arranged on the upper surface of the processing table 101, the striker plate 103 penetrates through a threaded hole of the striker plate 103 through a screw to be screwed into a fixing groove 1011 of the processing table 101 for fixing, one side surface of the striker plate 103 is connected with the fixing device 40 in a matched mode, and the aluminum profile 60 can be clamped for processing; the cutting mechanism 50 is fixed in the lifting area 105 through a lifting column 501, a sliding rail 510 is arranged on the right side of the lifting column 501, the surface of the sliding rail 510 is connected with a sliding base plate 502 through a sliding block, a first cutting knife 505 and a second cutting knife 508 are connected on the surface of the sliding base plate 502, and a 90-degree included angle is formed between the first cutting knife 505 and the second cutting knife 508; the lifting area 105 is also provided with a blanking air suction device 20, the blanking air suction device 20 is positioned at two sides of the cutting mechanism 50, and the blanking air suction device 20 is connected with the frame 10 in a matching way and can adsorb scraps generated when the aluminum profile 60 is cut; a scrap discharge opening 30 is also provided in the machining area 106, and the scrap discharge opening 30 is located below the machining table 101. The cutting mechanism 50, the blanking suction device 20 and the fixing device 40 are all electrically connected with a control box 102 on the frame 10.
This application is at the in-process of aluminium alloy 60 surface cutting, fix aluminium alloy 60 through fixing device 40, prevent that aluminium alloy 60 from taking place to shake in cutting process and causing the skew of cutting plane, the piece that produces in 20 automatic with aluminium alloy 60 cutting process of device that induced drafts through the blanking, prevent that the piece from flying upward the polluted environment, cause human damage, and utilize first cutting knife 505, second cutting knife 508 carries out surface cutting to aluminium alloy 60, can make cutting back incision department not fracture, make things convenient for follow-up manual surface cutting department to aluminium alloy 60 to bend, form 90 degrees dog-ear, and the machining efficiency is improved, and the wasting of resources is reduced. The aluminum profiles 60 with different sizes can be adapted through the striker plate 103 and the processing table 101, and the left and right distances of the striker plate 103 are adjusted to correspond to the aluminum profiles 60 with different sizes.
As shown in fig. 2 and 5, a lift cylinder 509 is disposed inside the lift column 501, a connection plate 5021 is disposed on the surface of the sliding base plate 502, the surface of the connection plate 5021 is fixedly connected to the telescopic end of the lift cylinder 509, and the lift cylinder 509 drives the first cutting knife 505 and the second cutting knife 508 connected to the sliding base plate 502 to move up and down.
The surface of the sliding bottom plate 502 is provided with a first motor base 503 and a second motor base 506, the first motor base 503 is located above the second motor base 506, the first cutting knife 505 is fixedly connected with the first motor base 503 through a first motor 504, and the second cutting knife 508 is fixedly connected with the second motor base 506 through a second motor 507. Through the reciprocating of the first cutting knife 505 of lift cylinder 509 automatic control that sets up and second cutting knife 508 to can improve cutting efficiency, and can not take place the one-time cutting shaping of offset ability at the cutting in-process, improve machining efficiency.
As shown in fig. 3, 4, and 5, there is a height difference between the first cutter 505 and the second cutter 508, and the first cutter 505 and the second cutter 508 are arranged such that the back surface of the first cutter 505 and the body surface of the second cutter 508 form a 90 ° angle in plan view (see fig. 4).
The height difference between the first cutting knife 505 and the second cutting knife 508 is equal to or greater than the distance between the first cutting knife 505 completely cutting the aluminum profile 60 and the second cutting knife 508 contacting the aluminum profile 60. Through with first cutting knife 505, set up to 90 degrees right angles and have the difference in height between the second cutting knife 508, appear the laminating form when looking down between cooperation first cutting knife 505 and the second cutting knife 508, first cutting knife 505 is earlier to aluminium alloy 60 cutting formation shear mark when cutting aluminium alloy 60, then accomplish the cutting by second cutting knife 508, can guarantee that the cutting face can not take place to warp (because if do not set up the difference in height between first cutting knife 505 and the second cutting knife 508 when cutting aluminium alloy 60 simultaneously, can take place the extrusion of right angle junction, lead to the right angle junction to warp and enlarge, influence the cutting quality, and easily lead to the cut opening to take place to split.
As shown in fig. 1 and 5, the two fixing devices 40 are symmetrically arranged, each fixing device 40 includes a fixing cylinder 401, a clamping plate 403 and a guide rod 402, the fixing cylinder 401 is arranged inside the processing table 101, the clamping plate 403 is connected to the telescopic end of the fixing cylinder 401, the clamping plate 403 is located in a groove of the processing table 101, and the guide rod 402 is arranged on the surface of the clamping plate 403 to movably guide the clamping plate 403. Automatic centre gripping aluminium alloy 60 through fixing device 40 prevents that aluminium alloy 60 from taking place to remove in the cutting process, causes the cutting angle skew (when compared with current cutting aluminium alloy 60, press aluminium alloy 60 then cut through the manual work, aluminium alloy 60 removal very easily takes place in this process).
As shown in fig. 3, 4 and 5, the surface of the processing table 101 is provided with a blanking type opening 1012, the blanking type opening 1012 is set at an angle of 90 °, the surface of the striker plate 103 is provided with an auxiliary positioning type opening 1031, and the auxiliary positioning type opening 1031 is set in the same shape as the blanking type opening 1012. Through the right angle that blank type mouth 1012, assistance-localization real-time type mouth 1031 adaptation first cutting knife 505 and second cutting knife 508 cooperation formed, improve aluminium alloy 60 machining efficiency, prevent that the cutting knife from causing the damage to processing platform 101, striker plate 103.
As shown in fig. 6 and 7, the working principle of the present invention is as follows: place aluminium alloy 60 on the surface of processing platform 101, it is fixed with the surface formation of aluminium alloy 60 laminating at striker plate 103 through fixed cylinder 401 pulling grip block 403, then lift cylinder 509 drives sliding bottom plate 502 downstream, connect first cutting knife 505 on sliding bottom plate 502 surface, second cutting knife 508 downstream cuts aluminium alloy 60, first cutting knife 505 cuts aluminium alloy 60 earlier and forms the cut mark on aluminium alloy 60 surface, after first cutting knife 505 cut aluminium alloy 60 completely, second cutting knife 508 cuts aluminium alloy 60 afterwards, form the cut mark on aluminium alloy 60 surface.
The first cutting knife 505 and the second cutting knife 508 form a right angle with a cut mark of 90 degrees, the cutting is completed, the knife is retracted, the fixing device 40 loosens the clamping of the aluminum profile 60, the aluminum profile 60 is manually taken out, and then the aluminum profile 60 is manually pressed to be bent along the bending angle (as shown in fig. 6).
The blanking suction device 20 continuously absorbs the scraps generated during the cutting process, and the scraps are absorbed and recovered through the blanking port 201 and then discharged to an external collection box (not shown) through the discharge port 202, and the scraps generated during the cutting process are discharged through the scrap discharge port 30.
The utility model discloses carry out automatic centre gripping to aluminium alloy 60 through fixing device 40 when aluminium alloy 60 cutting angle of bending, improve the stability of cutting in-process aluminium alloy 60, prevent that the cutting plane from taking place the skew and causing the angle of bending cutting unqualified. The scraps produced in the cutting process are automatically recycled and collected through the blanking air suction device 20, the condition that the scraps fly upward is reduced, and the working environment neatness is improved. Through first cutting knife 505, second cutting knife 508 when cutting the angle of bending of aluminium alloy 60, successively the surface cutting to aluminium alloy 60 respectively, second cutting knife 508 carries out the second time cutting to aluminium alloy 60 after first cutting knife 505 accomplishes the cutting to aluminium alloy 60, twice cutting forms the right angled angle of bending on aluminium alloy 60's surface, and the junction at the angle of bending can not break, improve aluminium alloy 60 rate of utilization, it leads to aluminium alloy 60 fracture easily to have reduced the manual cutting, the angle of cutting is not up to standard makes the aluminium alloy 60 angular deformation of later stage bending. (for the manual control cutting machine of manual work surely go out the angle of bending on aluminium alloy 60 surface, uncontrollable cutting precision causes the angle of bending slope easily and influences follow-up aluminium alloy 60's installation and use to also can't master the joint strength between the aluminium alloy 60 angle of bending after the cutting, the cracked phenomenon of aluminium alloy 60 easily takes place).
Although the illustrative embodiments of the present application have been described above to enable those skilled in the art to understand the present application, the present application is not limited to the scope of the embodiments, and various modifications within the spirit and scope of the present application defined and determined by the appended claims will be apparent to those skilled in the art from this disclosure.
Claims (7)
1. The utility model provides a dustless cutting device of double knives formula aluminium alloy, includes frame, protection casing fixed connection be in the upper surface of frame, its characterized in that:
a lifting area and a processing area are arranged on the surface of the rack, a cutting mechanism is arranged on the surface of the lifting area, and a processing table is arranged on the surface of the processing area;
the processing table is internally provided with a fixing device, the upper surface of the processing table is provided with a baffle plate, the baffle plate penetrates through a threaded hole of the baffle plate through a screw and is screwed into a fixing groove of the processing table for fixing, and one side surface of the baffle plate is matched and connected with the fixing device and can clamp an aluminum profile for processing;
the cutting mechanism is fixed in the lifting area through a lifting column, a sliding rail is arranged on the right side of the lifting column, the surface of the sliding rail is connected with a sliding bottom plate, the surface of the sliding bottom plate is connected with a first cutting knife and a second cutting knife, and a right-angle type is arranged between the first cutting knife and the second cutting knife;
the blanking air suction devices are arranged at two sides of the cutting mechanism and are connected with the rack in a matched manner, so that aluminum profile waste can be adsorbed;
a scrap discharge port is also provided in the machining area, and the scrap discharge port is located below the machining table.
2. The double-blade aluminum profile dust-free cutting device as claimed in claim 1, wherein a lifting cylinder is arranged inside the lifting column, a connecting plate is arranged on the surface of the sliding base plate, the surface of the connecting plate is fixedly connected with the telescopic end of the lifting cylinder, and the lifting cylinder drives the first cutting knife and the second cutting knife connected with the sliding base plate to move up and down.
3. The double-blade aluminum profile dust-free cutting device as claimed in claim 2, wherein a first motor seat and a second motor seat are arranged on the surface of the sliding bottom plate, the first motor seat is located above the second motor seat, the first cutting knife is fixedly connected with the first motor seat through a first motor, and the second cutting knife is fixedly connected with the second motor seat through a second motor.
4. The double-blade aluminum profile dust-free cutting device as claimed in claim 3, wherein a height difference exists between the first cutting knife and the second cutting knife, and the first cutting knife and the second cutting knife are arranged in a manner that a back surface of the first cutting knife and a blade surface of the second cutting knife are in a right-angle shape in a manner of being attached when looking down.
5. The double-blade aluminum profile dust-free cutting device as claimed in claim 4, wherein the height difference between the first cutting knife and the second cutting knife is greater than or equal to the distance between the first cutting knife and the second cutting knife contacting the aluminum profile after the first cutting knife completely cuts the aluminum profile.
6. The double-blade aluminum profile dust-free cutting device as claimed in claim 1, wherein the two fixing devices are symmetrically arranged, and each fixing device comprises:
the fixed cylinder is arranged inside the processing table, the telescopic end of the fixed cylinder is connected with a clamping plate, the clamping plate is located in a groove of the processing table, and a guide rod is arranged on the surface of the clamping plate and can guide the clamping plate to move.
7. The double-blade aluminum profile dust-free cutting device according to claim 1, wherein a blanking type opening is formed in the surface of the processing table, the blanking type opening is arranged to be a right angle, an auxiliary positioning type opening is formed in the surface of the material baffle plate, and the auxiliary positioning type opening is arranged to be the same as the blanking type opening in shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221282235.0U CN217452336U (en) | 2022-05-26 | 2022-05-26 | Double-knife type aluminum profile dust-free cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221282235.0U CN217452336U (en) | 2022-05-26 | 2022-05-26 | Double-knife type aluminum profile dust-free cutting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217452336U true CN217452336U (en) | 2022-09-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221282235.0U Active CN217452336U (en) | 2022-05-26 | 2022-05-26 | Double-knife type aluminum profile dust-free cutting device |
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| Country | Link |
|---|---|
| CN (1) | CN217452336U (en) |
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- 2022-05-26 CN CN202221282235.0U patent/CN217452336U/en active Active
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