CN217450355U - High-efficient breaker is used in active carbon production - Google Patents
High-efficient breaker is used in active carbon production Download PDFInfo
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Abstract
本实用新型涉及活性炭生产技术领域,具体为一种活性炭生产用高效破碎装置,包括外框架,所述外框架的外侧固定连接有支撑板,所述支撑板的顶部固定连接有伺服电机,所述伺服电机的主轴末端穿设所述外框架,外框架内设置有第一碾碎组件;所述第一碾碎组件包括有与所述伺服电机的主轴末端固定连接的滚轴,所述滚轴的外侧固定连接有多个碾压板,外框架的内壁固定连接有滤板。本实用新型结构合理,伺服电机通过滚轴带动多个碾压板转动,对活性炭进行碾碎,由于滤板是弧形设置的,活性炭会滑落在滤板的中间位置,不断的进行碾碎,直至活性炭被碾碎的颗粒大小符合规格标准才能通过滤板,提高了工作速度和产品合格率,减少了经济损失。
The utility model relates to the technical field of activated carbon production, in particular to a high-efficiency crushing device for activated carbon production. The end of the main shaft of the servo motor passes through the outer frame, and the outer frame is provided with a first grinding assembly; the first grinding assembly includes a roller fixedly connected with the end of the main shaft of the servo motor, and the roller is The outer side of the outer frame is fixedly connected with a plurality of rolling plates, and the inner wall of the outer frame is fixedly connected with a filter plate. The utility model has a reasonable structure, the servo motor drives a plurality of rolling plates to rotate through the rollers, and grinds the activated carbon. Since the filter plates are arranged in an arc shape, the activated carbon will slip on the middle position of the filter plates and continuously grind. Until the particle size of the crushed activated carbon meets the specifications, it can pass through the filter plate, which improves the working speed and product qualification rate and reduces the economic loss.
Description
技术领域technical field
本实用新型涉及活性炭生产技术领域,具体为一种活性炭生产用高效破碎装置。The utility model relates to the technical field of activated carbon production, in particular to a high-efficiency crushing device for activated carbon production.
背景技术Background technique
活性炭是由木质、煤质和石油焦等含碳的原料经热解、活化加工制备而成,具有发达的孔隙结构、较大的比表面积和丰富的表面化学基团,特异性吸附能力较强的炭材料的统称。为了让活性炭容易生产出来,需将原料破碎,所以破碎装置是活性炭生产过程中必不可少的设备。Activated carbon is prepared from carbon-containing raw materials such as wood, coal and petroleum coke through pyrolysis and activation processing. It has developed pore structure, large specific surface area and abundant surface chemical groups, and has strong specific adsorption capacity. A general term for carbon materials. In order to make the activated carbon easy to produce, the raw materials need to be crushed, so the crushing device is an indispensable equipment in the activated carbon production process.
针对上述中的相关技术,发明人认为现有的活性炭制粉采用单一的破碎机直接破碎,破碎后的活性炭粉粒度分布宽,不能满足产品粒度要求;粒度不合格的活性炭粉还需要重新破碎,降低了劳动速度,影响产品的合格率,造成经济损失,因此,本实用新型提供了一种活性炭生产用高效破碎装置。In view of the above-mentioned related technologies, the inventor believes that the existing activated carbon powder is directly crushed by a single crusher, and the particle size distribution of the crushed activated carbon powder is wide, which cannot meet the requirements of product particle size; the activated carbon powder with unqualified particle size needs to be crushed again. The labor speed is reduced, the qualified rate of products is affected, and economic losses are caused. Therefore, the utility model provides a high-efficiency crushing device for the production of activated carbon.
实用新型内容Utility model content
本实用新型的目的在于提供一种活性炭生产用高效破碎装置以解决上述背景技术中提出的现有的活性炭制粉采用单一的破碎机直接破碎,破碎后的活性炭粉粒度分布宽,不能满足产品粒度要求;粒度不合格的活性炭粉还需要重新破碎,降低了劳动效率,影响产品的合格率,造成经济损失的问题。The purpose of this utility model is to provide a high-efficiency crushing device for activated carbon production to solve the problem that the existing activated carbon powdering proposed in the above-mentioned background technology is directly crushed by a single crusher, and the particle size distribution of the crushed activated carbon powder is wide, which cannot meet the product size. Requirements; the unqualified activated carbon powder needs to be broken again, which reduces labor efficiency, affects the qualified rate of products, and causes economic losses.
为实现上述目的,本实用新型提供如下技术方案:一种活性炭生产用高效破碎装置,包括外框架,所述外框架的外侧固定连接有支撑板,所述支撑板的顶部固定连接有伺服电机,所述伺服电机的主轴末端穿设所述外框架,外框架内设置有第一碾碎组件;所述第一碾碎组件包括有与所述伺服电机的主轴末端固定连接的滚轴,所述滚轴的外侧固定连接有多个碾压板,外框架的内壁固定连接有滤板,所述滤板呈弧形设置,所述碾压板与所述滤板相贴合。In order to achieve the above purpose, the utility model provides the following technical solutions: a high-efficiency crushing device for activated carbon production, comprising an outer frame, a support plate is fixedly connected to the outer side of the outer frame, and a servo motor is fixedly connected to the top of the support plate, The end of the main shaft of the servo motor passes through the outer frame, and the outer frame is provided with a first grinding assembly; the first grinding assembly includes a roller fixedly connected with the end of the main shaft of the servo motor, the The outer side of the roller is fixedly connected with a plurality of rolling plates, and the inner wall of the outer frame is fixedly connected with filter plates, the filter plates are arranged in an arc shape, and the rolling plates are attached to the filter plates.
优选的,所述外框架内设置有第二碾碎组件;所述第二碾碎组件包括有一对与所述外框架内壁转动连接的碾压辊,一对所述碾压辊的侧面均固定连接有转轴。Preferably, the outer frame is provided with a second crushing component; the second crushing component includes a pair of rolling rollers rotatably connected to the inner wall of the outer frame, and the sides of the pair of rolling rollers are fixed A shaft is connected.
优选的,所述转轴穿设所述外框架,其中一个所述转轴固定连接有转动齿轮,另外一个所述转轴固定连接有传动齿轮,所述转动齿轮和所述传动齿轮均与所述外框架外侧转动连接,所述转动齿轮和所述传动齿轮相啮合。Preferably, the rotating shaft passes through the outer frame, one of the rotating shafts is fixedly connected with a rotating gear, and the other rotating shaft is fixedly connected with a transmission gear, and both the rotating gear and the transmission gear are connected to the outer frame. The outer side is rotationally connected, and the rotational gear meshes with the transmission gear.
优选的,所述外框架的外侧固定连接有固定架,所述固定架的内壁固定连接有电机,所述电机的主轴末端与所述传动齿轮固定连接。Preferably, a fixing frame is fixedly connected to the outer side of the outer frame, a motor is fixedly connected to the inner wall of the fixing frame, and the main shaft end of the motor is fixedly connected to the transmission gear.
优选的,所述外框架的内壁固定连接有一对倾斜板,一对所述倾斜板呈对称设置,一对所述倾斜板相邻的一端的水平高度均低于另一端。Preferably, a pair of inclined plates are fixedly connected to the inner wall of the outer frame, the pair of inclined plates are arranged symmetrically, and the horizontal height of one end of the pair of inclined plates adjacent to each other is lower than the other end.
优选的,所述外框架的底端固定连接有相连通的漏斗框,所述外框架的顶部开设有输料孔。Preferably, the bottom end of the outer frame is fixedly connected with a communicating funnel frame, and the top of the outer frame is provided with a feeding hole.
优选的,所述漏斗框的外侧固定连接有多个支撑杆,所述漏斗框的底端固定连接有相连通的输出管,所述漏斗框与所述输出管相连接的位置设置有电磁阀。Preferably, a plurality of support rods are fixedly connected to the outside of the funnel frame, a connected output pipe is fixedly connected to the bottom end of the funnel frame, and a solenoid valve is provided at the position where the funnel frame is connected to the output pipe .
综上所述,本实用新型的有益效果是:To sum up, the beneficial effects of the present utility model are:
1、本实用新型结构合理,伺服电机通过滚轴带动多个碾压板转动,对活性炭进行碾碎,由于滤板是弧形设置的,活性炭会滑落在滤板的中间位置,不断的进行碾碎,直至活性炭被碾碎的颗粒大小符合规格标准才能通过滤板,提高了工作速度和产品合格率,减少了经济损失。1. The structure of the utility model is reasonable. The servo motor drives a plurality of rolling plates to rotate through the roller to grind the activated carbon. Since the filter plate is arranged in an arc, the activated carbon will slip on the middle position of the filter plate, and the rolling is continuously carried out. The crushed activated carbon cannot pass through the filter plate until the particle size of the crushed activated carbon meets the specifications, which improves the working speed and product qualification rate and reduces economic losses.
2、本装置中,经过初步碾碎的活性炭落在一对碾压辊之间,通过电机的转动,使传动齿轮和转动齿轮均带动对应的碾压辊转动,一对碾压辊朝相反方向转动,将碾碎后的活性炭进行再次碾碎。2. In this device, the preliminarily crushed activated carbon falls between a pair of rolling rollers, and through the rotation of the motor, the transmission gear and the rotating gear both drive the corresponding rolling rollers to rotate, and the pair of rolling rollers face opposite directions. Rotate and grind the crushed activated carbon again.
附图说明Description of drawings
图1为本实用新型的整体视角轴测结构示意图;Fig. 1 is the overall perspective axonometric structure schematic diagram of the present invention;
图2为本实用新型的外框架的剖面结构示意图;Fig. 2 is the sectional structure schematic diagram of the outer frame of the utility model;
图3为本实用新型碾压板的结构示意图;Fig. 3 is the structural representation of the roller compacted plate of the present invention;
图4为本实用新型图1的A处结构示意图。FIG. 4 is a schematic view of the structure at A of FIG. 1 of the present utility model.
图中:1、外框架;2、输料孔;3、伺服电机;4、支撑板;5、固定架;6、电机;7、传动齿轮;8、转动齿轮;9、电磁阀;10、输出管;11、漏斗框;12、支撑杆;13、碾压板;14、滚轴;15、滤板;16、倾斜板;17、碾压辊。In the picture: 1. Outer frame; 2. Feeding hole; 3. Servo motor; 4. Support plate; 5. Fixed frame; 6. Motor; 7. Transmission gear; 8. Rotating gear; 9. Solenoid valve; 10. Output pipe; 11, funnel frame; 12, support rod; 13, rolling plate; 14, roller; 15, filter plate; 16, inclined plate; 17, rolling roller.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
实施例一Example 1
参考图1-4所示的一种活性炭生产用高效破碎装置,包括外框架1,外框架1的外侧固定连接有支撑板4,支撑板4的顶部固定连接有伺服电机3,伺服电机3的主轴末端穿设外框架1,外框架1内设置有第一碾碎组件;第一碾碎组件包括有与伺服电机3的主轴末端固定连接的滚轴14,滚轴14的外侧固定连接有多个碾压板13,外框架1的内壁固定连接有滤板15,滤板15呈弧形设置,碾压板13与滤板15相贴合,外框架1内设置有第二碾碎组件;第二碾碎组件包括有一对与外框架1内壁转动连接的碾压辊17,一对碾压辊17的侧面均固定连接有转轴,伺服电机3通过滚轴14带动多个碾压板13转动,对活性炭进行碾碎,由于滤板15是弧形设置的,活性炭会滑落在滤板15的中间位置,不断的进行碾碎,碾碎后的活性炭通过滤板15掉落至倾斜板16上,滑落在一对碾压辊17之间,一对碾压辊17朝相反方向转动,将碾碎后的活性炭进行再次碾碎。Referring to a high-efficiency crushing device for activated carbon production shown in Figures 1-4, it includes an
实施例二
参考图1-4,转轴穿设外框架1,其中一个转轴固定连接有转动齿轮8,另外一个转轴固定连接有传动齿轮7,转动齿轮8和传动齿轮7均与外框架1外侧转动连接,转动齿轮8和传动齿轮7相啮合,外框架1的外侧固定连接有固定架5,固定架5的内壁固定连接有电机6,电机6的主轴末端与传动齿轮7固定连接,启动电机6,电机6转动通过传动齿轮7带动转动齿轮8转动,传动齿轮7和转动齿轮8均带动对应的碾压辊17转动,外框架1的内壁固定连接有一对倾斜板16,一对倾斜板16呈对称设置,一对倾斜板16相邻的一端的水平高度均低于另一端,碾碎后的活性炭通过滤板15掉落至倾斜板16上,沿着倾斜板16继续滑落,外框架1的底端固定连接有相连通的漏斗框11,外框架1的顶部开设有输料孔2,将活性炭从输料孔2导入外框架1内,漏斗框11的外侧固定连接有多个支撑杆12,漏斗框11的底端固定连接有相连通的输出管10,漏斗框11与输出管10相连接的位置设置有电磁阀9,活性炭碾碎完成后,打开电磁阀9,通过输出管10将破碎后的活性炭导出。Referring to FIGS. 1-4 , the rotating shafts pass through the
本实用新型工作原理:将活性炭从输料孔2导入外框架1内,活性炭落在滤板15上,启动伺服电机3,伺服电机3通过滚轴14带动多个碾压板13转动,对活性炭进行碾碎,由于滤板15是弧形设置的,活性炭会滑落在滤板15的中间位置,不断的进行碾碎,碾碎后的活性炭通过滤板15掉落至倾斜板16上,沿着倾斜板16继续滑落,滑落在一对碾压辊17之间,启动电机6,电机6转动通过传动齿轮7带动转动齿轮8转动,传动齿轮7和转动齿轮8均带动对应的碾压辊17转动,一对碾压辊17朝相反方向转动,将碾碎后的活性炭进行再次碾碎,直至掉落至漏斗框11内,活性炭碾碎完成后,打开电磁阀9,通过输出管10将破碎后的活性炭导出。The working principle of the utility model: the activated carbon is introduced into the
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115501952A (en) * | 2022-11-09 | 2022-12-23 | 安徽科技学院 | A kind of iron-based biochar grinding device |
| CN115569697A (en) * | 2022-10-26 | 2023-01-06 | 中玉制药(海口)有限公司 | Sieving equipment for preparing Lemai capsules and production process |
| CN117101840A (en) * | 2023-10-23 | 2023-11-24 | 黑龙江省宝泉岭农垦溢祥石墨有限公司 | Wet-type roller mill device for protecting graphite flake |
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2022
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115569697A (en) * | 2022-10-26 | 2023-01-06 | 中玉制药(海口)有限公司 | Sieving equipment for preparing Lemai capsules and production process |
| CN115569697B (en) * | 2022-10-26 | 2023-08-29 | 中玉制药(海口)有限公司 | Screening equipment for preparing Lemai capsules and production process |
| CN115501952A (en) * | 2022-11-09 | 2022-12-23 | 安徽科技学院 | A kind of iron-based biochar grinding device |
| CN115501952B (en) * | 2022-11-09 | 2023-10-20 | 安徽科技学院 | Iron-based biochar grinding device |
| CN117101840A (en) * | 2023-10-23 | 2023-11-24 | 黑龙江省宝泉岭农垦溢祥石墨有限公司 | Wet-type roller mill device for protecting graphite flake |
| CN117101840B (en) * | 2023-10-23 | 2024-01-12 | 黑龙江省宝泉岭农垦溢祥石墨有限公司 | Wet-type roller mill device for protecting graphite flake |
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