CN217434017U - Nickel-based alloy wire polishing device - Google Patents

Abstract

The utility model discloses a nickel-based alloy wire polishing device, which has the technical scheme that a tensioning structure is arranged for solving the problem that the tension of the nickel-based alloy wire is inconvenient to adjust, and a spraying mechanism is arranged for solving the problem that the waste chips generated by polishing are inconvenient to spray for dust reduction; the bottom end of the tensioning wheel is tightly attached to the nickel-based alloy wire by descending the fixing box, the tensioning frame is made to slide to compress the tensioning spring to tension the nickel-based alloy wire, and elastic tensioning adjustment of the nickel-based alloy wire is achieved by utilizing the elasticity of the tensioning spring; carry the polishing solution to the inside of shower through starting the circulating pump, later spray to leading to the inslot portion by the shower nozzle to it is inside through the hole flow direction on polishing barrel surface, and then spray the dust fall with the piece that the polishing produced, and inside polishing solution and piece are once more by the opening flow direction collection box that leads to the groove bottom, and then filter it through the filter funnel, and the polishing solution flow direction collection box bottom after the filtration is convenient for carry out recycle to it.

Description

Nickel-based alloy wire polishing device

Technical Field

The utility model relates to a nickel base alloy silk processing field, in particular to nickel base alloy silk burnishing device.

Background

The nickel-based alloy is an alloy with high strength, certain oxidation and corrosion resistance and other comprehensive properties at the high temperature of 650-1000 ℃, is widely applied in various industries in the current society, and has huge use demand, and the nickel-based alloy wire is formed by drawing the nickel-based alloy;

in the production and processing process of the nickel-based alloy wire, in order to improve the surface smoothness of the nickel-based alloy wire and facilitate subsequent use, the nickel-based alloy wire needs to be polished, and at present, a polishing component is usually adopted to perform rotating, grinding and polishing on the nickel-based alloy wire so as to eliminate the concave-convex shape of the nickel-based alloy wire and achieve the smooth surface or mirror surface gloss of the nickel-based alloy wire;

the existing nickel-based alloy wire polishing device has certain defects in use, the tightness of the nickel-based alloy wire is inconvenient to guarantee in the polishing and conveying process, and further the polishing effect is affected due to the fact that the nickel-based alloy wire is likely to be loosened when the nickel-based alloy wire rotates and is polished with a polishing barrel, so that the polishing operation is inconvenient.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects of the prior art, the utility model aims to provide a nickel-based alloy wire polishing device, through setting a tensioning structure, a threaded rod is rotated, a sliding plate is made to stably descend to drive a fixed box to descend, and then the bottom end of a tensioning wheel is tightly attached to a nickel-based alloy wire, and relative movement of the two is utilized, so that the tensioning frame slides inside the fixed box to compress a tensioning spring, the nickel-based alloy wire is tensioned, meanwhile, when polishing operation is performed, the elasticity of the tensioning spring can be utilized, elastic tensioning adjustment of the nickel-based alloy wire is realized, when the nickel-based alloy wire is too tight, the tensioning wheel rises to compress the tensioning spring, and when the nickel-based alloy wire is too loose, the elasticity of the tensioning spring is utilized, the tensioning wheel descends to be tensioned again, further, automatic adjustment of the tensioning of the nickel-based alloy wire is ensured, smooth polishing operation of the nickel-based alloy wire is ensured, through setting a spraying mechanism, the inside of shower is carried to the polishing solution of collection box inside through the pipe to the start-up circulating pump, later spray to leading to the inslot portion by the shower nozzle, and it is inside that the hole flow direction through polishing barrel surface is inside, and then spray the dust fall with the piece that the polishing produced, and polishing solution and piece are led to the inside bottom of groove by the hole flow direction on polishing barrel surface, and inside the opening flow direction collection box by leading to the groove bottom, and then filter it through the filter funnel, filter the piece, and the polishing solution flow direction collection box bottom after the filtration, be convenient for carry out recycle to it.

The above technical purpose of the present invention can be achieved by the following technical solutions:

the nickel-based alloy wire polishing device comprises a base, wherein one side of the top end of the base is rotatably connected with a discharging roller, the other side of the top end of the base is rotatably connected with a receiving roller, two sides of the top end of the base are fixedly connected with tensioning structures, a polishing box is fixedly connected with the middle position of the top end of the base, a through groove is formed in the upper end of the interior of the polishing box, the inner wall of the through groove is rotatably connected with a polishing barrel, a driving mechanism is fixedly connected inside the polishing box at the top end of the through groove, and a spraying mechanism is movably connected inside the polishing box.

The tensioning structure comprises a tensioning box, the tensioning box is fixedly connected to two sides of the top end of the base, a threaded rod is connected to the top end of the tensioning box in a threaded mode, the bottom end of the threaded rod extends into the tensioning box and is fixedly connected with a sliding plate through a bearing, a fixed box is fixedly connected to the bottom end of the sliding plate, a tensioning spring is fixedly connected to the inner top wall of the fixed box, a tensioning frame extends to the outer portion of the fixed box is fixedly connected to the bottom end of the tensioning spring, and a tensioning wheel is rotatably connected to the inner side wall of the tensioning frame.

Through rotating the threaded rod, the sliding plate stably descends to drive the fixed box to descend, the bottom end of the tensioning wheel is tightly attached to the nickel-based alloy wire, the tensioning frame slides to compress the tensioning spring by utilizing the relative motion of the tensioning frame and the nickel-based alloy wire, the nickel-based alloy wire is tensioned, meanwhile, the elasticity of the tensioning spring can be utilized during polishing operation, the elastic tensioning adjustment of the nickel-based alloy wire is realized, and the smooth polishing operation of the nickel-based alloy wire is ensured.

Furthermore, the shape of the side view of the tensioning frame is an inverted U shape, and the top end of the tensioning frame and the bottom end of the sliding plate are of a welding integrated structure.

Through the welding of the inverted U-shaped tensioning frame and the bottom end of the sliding plate, the tightness of connection of the inverted U-shaped tensioning frame and the sliding plate is guaranteed, and the mechanical strength of connection of the inverted U-shaped tensioning frame and the sliding plate is improved.

Furthermore, a limiting groove is formed in the inner wall of the tensioning box, and limiting blocks matched with the limiting groove are fixedly connected to the two ends of the sliding plate.

The sliding of the limiting block in the limiting groove makes the sliding plate slide up and down more stably.

Further, the spraying mechanism comprises a spraying pipe, the spraying pipe is fixedly connected to the upper end of the inner side wall of the polishing box, the bottom end of the spraying pipe is fixedly connected with a spray head extending to the inside of the through groove, the inner bottom wall of the polishing box is fixedly connected with a recycling box, the inner bottom wall of the recycling box is fixedly connected with a circulating pump, the output end of the circulating pump is communicated with the back of the spraying pipe through a guide pipe, a sliding groove is formed in the inner side wall of the recycling box, a filter hopper is movably connected to the inside of the recycling box, and sliding blocks matched with the sliding groove are fixedly connected to two sides of the filter hopper.

Carry the inside of spray pipe through the pipe with the inside polishing solution of collection box through starting the circulating pump, later spray to leading to the inslot portion by the shower nozzle, and it is inside that the hole flow direction through polishing barrel surface is inside, and then spray the dust fall with the piece that the polishing produced, and polishing solution and piece are led to the inside bottom of groove by the hole flow direction on polishing barrel surface, and inside the opening flow direction collection box by leading to the groove bottom, and then filter it through the filter funnel, filter the piece, and the polishing solution flow direction collection box bottom after the filtration, be convenient for carry out recycle to it.

Furthermore, the sliding grooves and the sliding blocks are trapezoidal in shape, and the sliding grooves and the sliding blocks are symmetrically distributed about a vertical central axis of the polishing box.

Through setting up trapezoidal spout and slider for the slidable mounting of filter hopper is more stable.

Furthermore, the cross section of the filter hopper is U-shaped, and the filter hopper forms a sliding structure with the inside of the sliding groove through the sliding block.

Through the slip of slider in the spout is inside for can take out the filter funnel from the inside slip of collection box, be convenient for centralized processing collects filterable piece.

Further, actuating mechanism includes driven gear, driven gear fixed connection is in the intermediate position department on polishing barrel surface, lead to the inside fixedly connected with servo motor of polishing case of groove top one side, and the servo motor output passes through shaft coupling fixedly connected with and driven gear engaged with driving gear mutually.

The driving gear is driven to rotate by starting the servo motor, and the polishing barrel rotates to polish the surface of the nickel-based alloy wire inside the polishing barrel by utilizing the relative meshing between the driving gear and the driven gear, so that the polishing treatment effect is improved.

Furthermore, the guide plates are fixedly connected to two sides of the bottom wall in the through groove, and the inclination angle between each guide plate and the horizontal direction is fifteen degrees.

Through setting up the guide plate of slope for polishing solution and the piece that flows to from polishing barrel surface hole can be discharged by the opening that leads to the groove bottom faster, improve discharge rate.

To sum up, the utility model discloses following beneficial effect has:

1. through the arrangement of the threaded rod, the tensioning box, the tensioning wheel, the tensioning frame, the fixed box, the tensioning spring and the sliding plate, the sliding of the limiting block in the limiting groove is utilized by rotating the threaded rod, the sliding plate stably descends to drive the fixed box to descend, the bottom end of the tensioning wheel is tightly attached to the nickel-based alloy wire, the tensioning frame slides in the fixed box to compress the tensioning spring by utilizing the relative motion of the two parts, the nickel-based alloy wire is tensioned, meanwhile, when the nickel-based alloy wire is over-tightened, the elastic tensioning adjustment of the nickel-based alloy wire is realized by utilizing the elastic force of the tensioning spring, the tensioning wheel ascends to compress the tensioning spring, when the nickel-based alloy wire is over-loosened, the elastic force of the tensioning spring is utilized to descend to be tensioned again, the automatic adjustment of the tensioning of the nickel-based alloy wire is further ensured, and the smooth polishing operation of the nickel-based alloy wire is ensured, the polishing effect of the surface of the nickel-based alloy wire is improved, so that the problem of inconvenience in tensioning adjustment is solved;

2. by the arranged recycling tank, the circulating pump, the spraying pipe, the spray head and the filter hopper, the polishing solution in the recycling tank is conveyed to the interior of the spraying pipe through the guide pipe by starting the circulating pump, then is sprayed to the interior of the through groove by the spray head and flows to the interior of the through groove through the holes on the surface of the polishing barrel, then the chips generated by polishing are sprayed for dust reduction, and the polishing solution and the chips flow to the bottom end of the through groove from the holes on the surface of the polishing cylinder and flow to the interior of the recycling box from the opening at the bottom end of the through groove more quickly under the guidance of the guide plate, then the polishing solution is filtered by the filter hopper to filter the scraps, the filtered polishing solution flows to the bottom end of the recovery box so as to be convenient for recycling, meanwhile, the filter hopper is taken out from the inside of the recovery box in a sliding mode inside the sliding groove, so that the filter hopper is convenient to intensively process and collect filtered fragments, the practicability is improved, and the problem of inconvenient spraying and dust falling is solved.

Drawings

FIG. 1 is a schematic view of the front cross-sectional structure of the present invention;

fig. 2 is a schematic side view of the cross-sectional structure of the present invention;

FIG. 3 is a schematic view of a three-dimensional structure of the tension roller of the present invention;

FIG. 4 is a front view of the polishing box according to the present invention;

fig. 5 is a schematic diagram of the side view of the tensioning box of the present invention.

In the figure: 1. a material receiving roller; 2. a tensioning structure; 201. a threaded rod; 202. a tensioning box; 203. a tension wheel; 204. a tension frame; 205. a limiting block; 206. a limiting groove; 207. a fixed box; 208. tensioning the spring; 209. a sliding plate; 3. a polishing box; 4. a spraying mechanism; 401. a recycling bin; 402. a circulation pump; 403. a shower pipe; 404. a spray head; 405. a chute; 406. a slider; 407. a filter hopper; 5. a discharging roller; 6. a base; 7. a drive mechanism; 701. a driving gear; 702. a driven gear; 703. a servo motor; 8. a through groove; 9. a baffle; 10. and a polishing barrel.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

In which like parts are designated by like reference numerals. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "bottom" and "top," "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.

Referring to fig. 1, be the utility model discloses nickel base alloy silk burnishing device in preferred embodiment, including base 6, one side on 6 tops of base is rotated and is connected with blowing roller 5, the opposite side on 6 tops of base is rotated and is connected with receiving roller 1, the both sides fixedly connected with tension structure 2 on 6 tops of base, the intermediate position department fixedly connected with polishing case 3 on 6 tops of base, logical groove 8 has been seted up to the inside upper end of polishing case 3, the inner wall that leads to groove 8 rotates and is connected with polishing barrel 10, the inside fixedly connected with actuating mechanism 7 of polishing case 3 that leads to the groove 8 top, the inside swing joint of polishing case 3 has spray mechanism 4.

Referring to fig. 1, 2, 3 and 5, the tensioning structure 2 includes a tensioning box 202, the tensioning box 202 is fixedly connected to two sides of the top end of the base 6, a threaded rod 201 is connected to the top end of the tensioning box 202 through threads, the bottom end of the threaded rod 201 extends into the tensioning box 202 and is fixedly connected with a sliding plate 209 through a bearing, a fixed box 207 is fixedly connected to the bottom end of the sliding plate 209, a tensioning spring 208 is fixedly connected to the inner top wall of the fixed box 207, a tensioning frame 204 extending to the outside of the fixed box 207 is fixedly connected to the bottom end of the tensioning spring 208, and a tensioning wheel 203 is rotatably connected to the inner side wall of the tensioning frame 204.

By rotating the threaded rod 201, the sliding plate 209 descends stably to drive the fixing box 207 to descend, so that the bottom end of the tension wheel 203 is attached to the nickel-based alloy wire, and the tension frame 204 slides in the fixing box 207 to compress the tension spring 208 by utilizing the relative motion of the two, so as to tension the nickel-based alloy wire.

Referring to fig. 2, 3 and 5, the side view of the tensioning frame 204 is an inverted U-shape, and the top end of the tensioning frame 204 and the bottom end of the sliding plate 209 are welded to form an integral structure.

The welding of the inverted U-shaped tensioning frame 204 and the bottom end of the sliding plate 209 ensures the connection tightness of the two and improves the mechanical strength of the connection of the two.

Referring to fig. 2 and 5, the inner wall of the tension box 202 is provided with a limit groove 206, and two ends of the sliding plate 209 are fixedly connected with limit blocks 205 matched with the limit groove 206.

The sliding of the sliding plate 209 up and down is more stable by the sliding of the limiting block 205 inside the limiting groove 206.

Referring to fig. 1, 2 and 4, the spraying mechanism 4 includes a spraying pipe 403, the spraying pipe 403 is fixedly connected to the upper end of the inner side wall of the polishing box 3, a spray head 404 extending to the inside of the through groove 8 is fixedly connected to the bottom end of the spraying pipe 403, a recycling box 401 is fixedly connected to the inner bottom wall of the polishing box 3, a circulating pump 402 is fixedly connected to the inner bottom wall of the recycling box 401, the output end of the circulating pump 402 is communicated with the back of the spraying pipe 403 through a guide pipe, a sliding groove 405 is formed in the inner side wall of the recycling box 401, a filter hopper 407 is movably connected to the inside of the recycling box 401, and sliding blocks 406 matched with the sliding groove 405 are fixedly connected to two sides of the filter hopper 407.

Carry the inside of spray pipe 403 with the inside polishing solution of collection box 401 through the pipe through starting circulating pump 402, later spray to leading to inside the groove 8 by shower nozzle 404, and it is inside to flow to its inside through the hole on polishing barrel 10 surface, and then spray the dust fall with the piece that the polishing produced, and polishing solution and piece are led to the inside bottom of leading to the groove 8 by the hole flow direction on polishing barrel 10 surface, and by the guide of guide plate 9, it is inside by the opening flow direction collection box 401 of leading to the groove 8 bottom faster, and then filter it through filter hopper 407, filter the piece, and the polishing solution after the filtration flows to collection box 401 bottom, be convenient for carry out recycle to it.

Referring to fig. 1 and 4, the slide groove 405 and the slider 406 are trapezoidal in shape, and the slide groove 405 and the slider 406 are symmetrically distributed about the vertical central axis of the polishing tank 3.

The sliding installation of the filter bucket 407 is more stable by the trapezoidal slide groove 405 and the slide block 406.

Referring to fig. 1 and 4, the filter bucket 407 has a U-shaped cross section, and the filter bucket 407 forms a sliding structure with the inside of the chute 405 through the slider 406.

The sliding of the sliding block 406 inside the chute 405 makes it possible to take out the filter funnel 407 from the inside of the recovery box 401 in a sliding manner, facilitating the centralized collection of the filtered debris.

Referring to fig. 1 and 4, the driving mechanism 7 includes a driven gear 702, the driven gear 702 is fixedly connected to a middle position on the surface of the polishing barrel 10, a servo motor 703 is fixedly connected to the inside of the polishing box 3 on the top end side of the through groove 8, and an output end of the servo motor 703 is fixedly connected to a driving gear 701 engaged with the driven gear 702 through a coupling.

The servo motor 703 is started to drive the driving gear 701 to rotate, and the relative meshing between the driving gear 701 and the driven gear 702 is utilized, so that the polishing barrel 10 rotates to polish the surface of the nickel-based alloy wire inside the polishing barrel 10, and the polishing treatment effect is improved.

Referring to fig. 1 and 4, guide plates 9 are fixedly connected to two sides of the inner bottom wall of the through groove 8, and an inclination angle between each guide plate 9 and the horizontal direction is fifteen degrees.

Through setting up inclined guide plate 9 for polishing solution and piece that flow direction from polishing barrel 10 surface hole can be discharged by the opening of logical groove 8 bottom more fast, improve discharge rate.

The specific implementation process comprises the following steps: the nickel-based alloy wires sequentially pass through the tensioning boxes 202 from the discharging roller 5, then pass through the polishing barrel 10 in the through groove 8 and are fixed to the surface of the receiving roller 1 through the other tensioning box 202, then the threaded rod 201 is rotated, the sliding plate 209 is stably descended to drive the fixing box 207 to descend by utilizing the sliding of the limiting block 205 in the limiting groove 206, further the bottom end of the tensioning wheel 203 is attached to the nickel-based alloy wires, the tensioning frame 204 is enabled to slide in the fixing box 207 to compress the tensioning spring 208 by utilizing the relative movement of the two, the nickel-based alloy wires are tensioned, meanwhile, the elastic tensioning adjustment of the nickel-based alloy wires can be realized by utilizing the elasticity of the tensioning spring 208 during the polishing operation, when the nickel-based alloy wires are too tight, the tensioning wheel 203 is ascended to compress the tensioning spring 208, and when the nickel-based alloy wires are too loose, the tensioning spring 208 is enabled to descend to be tensioned again by utilizing the elasticity of the tensioning spring 208, thereby ensuring the automatic adjustment of the tension of the nickel-based alloy wire and ensuring the smooth polishing operation of the nickel-based alloy wire.

And then starting the material receiving roller 1 to enable the nickel-based alloy wire to start rolling and conveying actions, simultaneously driving the driving gear 701 to rotate by starting the servo motor 703, and enabling the polishing barrel 10 to rotate to polish the surface of the nickel-based alloy wire in the polishing barrel 10 by utilizing the relative meshing between the driving gear 701 and the driven gear 702, so that the polishing treatment effect is improved.

Finally, carry the inside of spray pipe 403 through the pipe with the inside polishing solution of collection box 401 through start-up circulating pump 402, later spray to leading to inside the groove 8 by shower nozzle 404, and it is inside to flow to inside through the hole on polishing barrel 10 surface, and then spray the dust fall with the piece that the polishing produced, and polishing solution and piece are by the inside bottom of leading to the groove 8 of the hole flow direction on polishing barrel 10 surface, and by guide plate 9's guide, more fast by leading to inside the opening flow direction collection box 401 of groove 8 bottom, and then filter it through filter hopper 407, filter the piece, and the polishing solution after the filtration flows to collection box 401 bottom, be convenient for carry out recycle to it.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (8)

1. The nickel-based alloy wire polishing device is characterized in that: the polishing machine comprises a base (6), wherein a discharging roller (5) is rotatably connected to one side of the top end of the base (6), a receiving roller (1) is rotatably connected to the other side of the top end of the base (6), tensioning structures (2) are fixedly connected to two sides of the top end of the base (6), a polishing box (3) is fixedly connected to the middle position of the top end of the base (6), a through groove (8) is formed in the upper end of the inside of the polishing box (3), a polishing barrel (10) is rotatably connected to the inner wall of the through groove (8), a driving mechanism (7) is fixedly connected to the inside of the polishing box (3) at the top end of the through groove (8), and a spraying mechanism (4) is movably connected to the inside of the polishing box (3);

the tensioning structure (2) comprises a tensioning box (202), the tensioning box (202) is fixedly connected to two sides of the top end of the base (6), a threaded rod (201) is connected to the top end of the tensioning box (202) in a threaded mode, the bottom end of the threaded rod (201) extends to the inside of the tensioning box (202) and is fixedly connected with a sliding plate (209) through a bearing, a fixed box (207) is fixedly connected to the bottom end of the sliding plate (209), a tensioning spring (208) is fixedly connected to the inner top wall of the fixed box (207), a tensioning frame (204) extending to the outside of the fixed box (207) is fixedly connected to the bottom end of the tensioning spring (208), and a tensioning wheel (203) is rotatably connected to the inner side wall of the tensioning frame (204).

2. The nickel-based alloy wire polishing apparatus according to claim 1, characterized in that: the side view of the tensioning frame (204) is in an inverted U shape, and the top end of the tensioning frame (204) and the bottom end of the sliding plate (209) are in a welding integrated structure.

3. The nickel-based alloy wire polishing apparatus according to claim 1, characterized in that: the inner wall of the tensioning box (202) is provided with a limiting groove (206), and two ends of the sliding plate (209) are fixedly connected with limiting blocks (205) matched with the limiting groove (206).

4. The nickel-based alloy wire polishing apparatus according to claim 1, characterized in that: spray mechanism (4) including shower (403), shower (403) fixed connection is in the upper end of polishing case (3) inside wall, and shower (403) bottom fixedly connected with extends to logical inside shower nozzle (404) of groove (8), the interior diapire fixedly connected with collection box (401) of polishing case (3), and the interior diapire fixedly connected with circulating pump (402) of collection box (401), the output of circulating pump (402) passes through pipe and shower (403) back intercommunication, spout (405) have been seted up to the inside wall of collection box (401), and the inside swing joint of collection box (401) has filter hopper (407), filter hopper (407) both sides fixedly connected with and spout (405) matched with slider (406).

5. The nickel-based alloy wire polishing apparatus according to claim 4, characterized in that: the sliding groove (405) and the sliding block (406) are trapezoidal in shape, and the sliding groove (405) and the sliding block (406) are symmetrically distributed around a vertical central axis of the polishing box (3).

6. The nickel-based alloy wire polishing apparatus according to claim 4, characterized in that: the cross section of the filter hopper (407) is U-shaped, and the filter hopper (407) forms a sliding structure with the inside of the sliding chute (405) through the sliding block (406).

7. The nickel-based alloy wire polishing apparatus according to claim 1, characterized in that: the driving mechanism (7) comprises a driven gear (702), the driven gear (702) is fixedly connected to the middle position of the surface of the polishing barrel (10), a servo motor (703) is fixedly connected to the inside of the polishing box (3) on one side of the top end of the through groove (8), and the output end of the servo motor (703) is fixedly connected with a driving gear (701) meshed with the driven gear (702) through a coupler.

8. The nickel-based alloy wire polishing apparatus according to claim 1, characterized in that: both sides fixedly connected with guide plate (9) of diapire in logical groove (8), and guide plate (9) and horizontal direction's inclination is fifteen degrees.

Images