CN217425979U - Solid useless cement manufacture is with online ratio fly ash device - Google Patents

Solid useless cement manufacture is with online ratio fly ash device Download PDF

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Publication number
CN217425979U
CN217425979U CN202221316877.8U CN202221316877U CN217425979U CN 217425979 U CN217425979 U CN 217425979U CN 202221316877 U CN202221316877 U CN 202221316877U CN 217425979 U CN217425979 U CN 217425979U
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fly ash
tank body
storage tank
pipe
fixedly connected
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CN202221316877.8U
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马学宁
王选成
刘晶
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Wuhai Horse Racing Cement Co ltd
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Wuhai Horse Racing Cement Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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Abstract

The utility model discloses an on-line proportioning fly ash device for solid waste cement production, which comprises a storage component, wherein the storage component comprises a storage tank body, a feeding pipe, a conveying pipe, an electric cabinet and a motor; the batching mechanism comprises a signal transceiver, a material level meter, an electromagnetic valve, a flowmeter, a discharging pipe, a PLC (programmable logic controller) and a relay. The utility model discloses a signal transceiver receives remote control terminal's instruction, then work according to instruction starter motor and solenoid valve through the PLC controller, the solenoid valve of work is carried the inside of storage jar internal fly ash derivation to the conveyer pipe through flowmeter and row's material pipe, the flowmeter of work measures exhaust fly ash, close the solenoid valve after the flowmeter measurement is accomplished, thereby it gets to the manual fly ash of staff to need not, operating procedure when having simplified the ratio, and the work efficiency is improved, and the manpower resources of consumption have been saved, and the production cost is reduced.

Description

Solid useless cement manufacture is with online ratio fly ash device
The technical field is as follows:
the utility model relates to a solid useless cement production technical field specifically is an online ratio fly ash device is used in solid useless cement production.
The background art comprises the following steps:
the cement is a powdery hydraulic inorganic cementing material, is added with water and stirred into slurry, can be hardened in the air or in water, and can firmly bond sand, stone and other materials together, the mixture of early lime and volcanic ash is very similar to the modern lime and volcanic ash cement, the concrete made of broken stones by bonding the cement with the cement not only has higher strength after being cured, but also can resist the erosion of fresh water or saline water, and the cement is taken as an important cementing material for a long time and is widely applied to the engineering of civil construction, water conservancy, national defense and the like;
traditional solid useless cement need utilize the staff to weigh the fly ash in the holding vessel in proportion usually when processing production, then will weigh the fly ash after adding the raw meal and grind the processing in grinding, and the operating procedure is comparatively loaded down with trivial details, and need consume a large amount of manpower resources, has increased manufacturing cost, for this reason, provides a solid useless cement production with online ratio fly ash device.
The utility model has the following contents:
an object of the utility model is to provide a solid useless cement production is with online ratio fly ash device to solve one of the problems that proposes in the above-mentioned background art.
The utility model discloses by following technical scheme implement: an on-line proportioning fly ash device for solid waste cement production comprises a storage assembly, wherein the storage assembly comprises a storage tank body, a feeding pipe, a conveying pipe, an electric cabinet and a motor;
the material mixing mechanism comprises a signal transceiver, a material level meter, an electromagnetic valve, a flowmeter, a discharging pipe, a PLC (programmable logic controller) and a relay;
one side fixedly connected with electric cabinet of the holding tank body, the upper surface mid-mounting of electric cabinet has signal transceiver, the PLC controller is installed at the inside wall top of electric cabinet, the relay is evenly installed to the inside wall bottom of electric cabinet, the charge level indicator is installed to inside wall one side of the holding tank body, the bottom intercommunication of the holding tank body has the solenoid valve, the bottom intercommunication of solenoid valve has the flowmeter, the bottom intercommunication of flowmeter has row material pipe, the bottom of the holding tank body is equipped with the conveyer pipe, the bottom of arranging the material pipe communicates in the upper surface middle part of conveyer pipe, the upper surface mid-mounting of the holding tank body has the motor.
As a further preferred aspect of the present invention: the output shaft fixedly connected with axostylus axostyle of motor, the bottom of axostylus axostyle runs through the inside wall and the first gear of fixedly connected with of the holding tank body.
As further preferable in the present technical solution: the lateral wall meshing of first gear is connected with the second gear, the bottom fixedly connected with connecting rod of second gear, the lateral wall of connecting rod rotates respectively through the bearing and connects in the inside wall of the holding vessel body and conveyer pipe.
As further preferable in the present technical solution: the bottom of connecting rod fixedly connected with first conical gear, the lateral wall meshing of first conical gear is connected with second conical gear.
As further preferable in the present technical solution: one side fixedly connected with well core rod of second conical gear, well core rod's lateral wall one side is rotated through the bearing and is connected in the inside wall of conveyer pipe, well core rod's lateral wall fixedly connected with auger piece.
As further preferable in the present technical solution: the even fixedly connected with puddler of lateral wall of axostylus axostyle, upper surface one side intercommunication of the holding vessel body has the inlet pipe.
As further preferable in the present technical solution: the signal output ends of the signal transceiver, the material level indicator and the flowmeter are electrically connected to the signal input end of the PLC through wires, and the signal output end of the PLC is electrically connected to the signal input end of the signal transceiver through wires.
As further preferable in the present technical solution: the electrical output end of the PLC controller is electrically connected to the electrical input end of the relay through a wire, and the electrical output end of the relay is electrically connected to the electrical input ends of the motor and the electromagnetic valve through a wire.
The utility model has the advantages that: the utility model discloses a signal transceiver receives remote control terminal's instruction, then according to instruction starter motor and solenoid valve work through the PLC controller, the solenoid valve of work is passed through the flowmeter and is arranged the material pipe and derive the fly ash in the storage jar to the inside of conveyer pipe and carry, the flowmeter of work measures exhaust fly ash, close the solenoid valve after the flowmeter measurement is accomplished, thereby it gets to the fly ash manually to need not the staff, operating procedure when having simplified the ratio, work efficiency is improved, and the manpower resources of consumption have been saved, and the production cost is reduced.
Description of the drawings:
in order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic cross-sectional view of the present invention;
FIG. 3 is a schematic longitudinal sectional view of the present invention;
fig. 4 is the schematic view of the sectional structure of the electric cabinet of the present invention.
In the figure: 1. a storage component; 2. a batching mechanism; 101. a storage tank body; 102. a feed pipe; 103. a delivery pipe; 104. an electric cabinet; 105. a motor; 201. a signal transceiver; 202. a level gauge; 203. an electromagnetic valve; 204. a flow meter; 205. a discharge pipe; 206. a PLC controller; 207. a relay; 41. a shaft lever; 42. a stirring rod; 43. a first gear; 44. a second gear; 45. a connecting rod; 46. a first bevel gear; 47. a second bevel gear; 48. a center pole; 49. and (4) packing auger pieces.
The specific implementation mode is as follows:
the technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Examples
Referring to fig. 1-4, the present invention provides a technical solution: an on-line proportioning fly ash device for solid waste cement production comprises a storage assembly 1, wherein the storage assembly 1 comprises a storage tank body 101, a feeding pipe 102, a conveying pipe 103, an electric cabinet 104 and a motor 105;
the material mixing mechanism 2 comprises a signal transceiver 201, a material level meter 202, an electromagnetic valve 203, a flow meter 204, a discharge pipe 205, a PLC (programmable logic controller) 206 and a relay 207;
one side fixedly connected with electric cabinet 104 of the accumulator tank body 101, the upper surface mid-mounting of electric cabinet 104 has signal transceiver 201, PLC controller 206 is installed at the inside wall top of electric cabinet 104, relay 207 is evenly installed to the inside wall bottom of electric cabinet 104, charge level indicator 202 is installed to accumulator tank body 101's inside wall one side, accumulator tank body 101's bottom intercommunication has solenoid valve 203, solenoid valve 203's bottom intercommunication has flowmeter 204, flowmeter 204's bottom intercommunication has row material pipe 205, accumulator tank body 101's bottom is equipped with conveyer pipe 103, row material pipe 205's bottom communicates in conveyer pipe 103's upper surface middle part, accumulator tank body 101's upper surface mid-mounting has motor 105.
In this embodiment, specifically: an output shaft of the motor 105 is fixedly connected with a shaft rod 41, and the bottom of the shaft rod 41 penetrates through the inner side wall of the storage tank body 101 and is fixedly connected with a first gear 43; the shaft 41 is rotated by an output shaft of the motor 105, and the rotating shaft 41 rotates the stirring rod 42 and the first gear 43.
In this embodiment, specifically: the outer side wall of the first gear 43 is engaged with a second gear 44, the bottom of the second gear 44 is fixedly connected with a connecting rod 45, and the outer side wall of the connecting rod 45 is respectively and rotatably connected with the inner side walls of the storage tank body 101 and the conveying pipe 103 through bearings; the second gear 44 is driven to rotate by the rotating first gear 43, and the connecting rod 45 is driven to rotate by the rotating second gear 44.
In this embodiment, specifically: the bottom of the connecting rod 45 is fixedly connected with a first bevel gear 46, and the outer side wall of the first bevel gear 46 is in meshing connection with a second bevel gear 47; the second bevel gear 47 is rotated by the first bevel gear 46.
In this embodiment, specifically: one side of the second bevel gear 47 is fixedly connected with a central rod 48, one side of the outer side wall of the central rod 48 is rotatably connected with the inner side wall of the conveying pipe 103 through a bearing, and the outer side wall of the central rod 48 is fixedly connected with an auger piece 49; the auger piece 49 is driven to rotate by the central rod 48, and the fly ash in the conveying pipe 103 is conveyed by the rotating auger piece 49.
In this embodiment, specifically: the outer side wall of the shaft rod 41 is uniformly and fixedly connected with a stirring rod 42, and one side of the upper surface of the storage tank body 101 is communicated with a feeding pipe 102; the fly ash stored in the storage tank body 101 is stirred by the rotating stirring rod 42, so that the fly ash is prevented from hardening in the storage tank body 101.
In this embodiment, specifically: the signal output ends of the signal transceiver 201, the level gauge 202 and the flow meter 204 are electrically connected to the signal input end of the PLC controller 206 through wires, and the signal output end of the PLC controller 206 is electrically connected to the signal input end of the signal transceiver 201 through wires; data for the signal transceiver 201, the level gauge 202 and the flow meter 204 are received by the PLC controller 206.
In this embodiment, specifically: an electrical output end of the PLC controller 206 is electrically connected to an electrical input end of the relay 207 through a wire, and an electrical output end of the relay 207 is electrically connected to electrical input ends of the motor 105 and the solenoid valve 203 through a wire; the opening and closing of the motor 105 and the solenoid valve 203 are controlled by a relay 207.
In this embodiment, specifically: the signal transceiver 201 has a model number DMX 512; the model number of the level gauge 202 is ZCF 58-DB; the flowmeter 204 is model LWGY-FMT 1; the PLC controller 206 is model DF-96D.
Working principle or structural principle: when the device is used, the fly ash is guided into the storage tank body 101 through the feeding pipe 102, then the fly ash is stored through the storage tank body 101, when the fly ash needs to be proportioned on line, an instruction of a remote control terminal is received through the signal transceiver 201, then the PLC 206 starts the relay 207 to work according to the instruction received by the signal transceiver 201, the solenoid valve 203 and the motor 105 are started by the working relay 207 to work, the output shaft of the motor 105 drives the shaft rod 41 to rotate, the rotating shaft rod 41 drives the stirring rod 42 and the first gear 43 to rotate, the rotating stirring rod 42 stirs the fly ash stored in the storage tank body 101, the fly ash is prevented from being hardened in the storage tank body 101, then the rotating first gear 43 drives the second gear 44 to rotate, the rotating second gear 44 drives the first bevel gear 46 to rotate through the connecting rod 45, and the rotating first bevel gear 46 drives the second bevel gear 47 to rotate, the rotary second bevel gear 47 drives the auger piece 49 to rotate through the central rod 48, then the fly ash in the storage tank body 101 is led out to the interior of the conveying pipe 103 through the working electromagnetic valve 203 by utilizing the flow meter 204 and the discharge pipe 205, then the fly ash in the conveying pipe 103 is conveyed through the rotary auger piece 49, so that the fly ash is conveyed to a raw meal mill, the fly ash is conveyed through the conveying pipe 103 and the auger piece 49, secondary dust raising is avoided in the conveying process, the working environment is protected, then the led-out fly ash is metered through the flow meter 204, then the data of the flow meter 204 is received through the PLC controller 206, when the data detected by the flow meter 204 reaches a threshold value, the electromagnetic valve 203 and the motor 105 are sequentially closed through the PLC controller 206 and the relay 207, so that the proportioning work of the fly ash can be completed on line, and the operation steps during proportioning are simplified, then detect the material level data of the fly ash in the storage tank body 101 through charge level indicator 202, then receive the data of charge level indicator 202 through PLC controller 206, then data transmission to remote control terminal that PLC controller 206 received through signal transceiver 201, so that the staff looks over the data, so that the staff can in time supply the fly ash in the storage tank body 101, this device has not only avoided producing the secondary raise dust in transportation process, work environment has been protected, and can accomplish the ratio work to the fly ash on line, the operating procedure when having simplified the ratio, and the work efficiency is improved, the manpower resources of consumption have been saved, and the production cost is reduced.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. The on-line proportioning fly ash device for solid waste cement production is characterized by comprising a storage assembly (1), wherein the storage assembly (1) comprises a storage tank body (101), a feeding pipe (102), a conveying pipe (103), an electric cabinet (104) and a motor (105);
the material mixing device comprises a material mixing mechanism (2), wherein the material mixing mechanism (2) comprises a signal transceiver (201), a material level meter (202), an electromagnetic valve (203), a flow meter (204), a discharge pipe (205), a PLC (programmable logic controller) controller (206) and a relay (207);
one side of the storage tank body (101) is fixedly connected with an electric control box (104), the middle part of the upper surface of the electric control box (104) is provided with a signal transceiver (201), a PLC (programmable logic controller) (206) is arranged at the top of the inner side wall of the electric control box (104), relays (207) are uniformly arranged at the bottom of the inner side wall of the electric cabinet (104), a level indicator (202) is arranged on one side of the inner side wall of the storage tank body (101), the bottom of the storage tank body (101) is communicated with an electromagnetic valve (203), the bottom of the electromagnetic valve (203) is communicated with a flow meter (204), the bottom of the flow meter (204) is communicated with a discharge pipe (205), the bottom of the storage tank body (101) is provided with a conveying pipe (103), the bottom of the discharge pipe (205) is communicated with the middle part of the upper surface of the conveying pipe (103), and a motor (105) is arranged in the middle of the upper surface of the storage tank body (101).
2. The on-line proportioning fly ash device for solid waste cement production according to claim 1, characterized in that: an output shaft of the motor (105) is fixedly connected with a shaft rod (41), and the bottom of the shaft rod (41) penetrates through the inner side wall of the storage tank body (101) and is fixedly connected with a first gear (43).
3. The on-line proportioning fly ash device for solid waste cement production according to claim 2, characterized in that: the outer side wall of the first gear (43) is connected with a second gear (44) in a meshed mode, the bottom of the second gear (44) is fixedly connected with a connecting rod (45), and the outer side wall of the connecting rod (45) is connected to the inner side walls of the storage tank body (101) and the conveying pipe (103) in a rotating mode through bearings respectively.
4. The on-line proportioning fly ash device for solid waste cement production according to claim 3, characterized in that: the bottom of the connecting rod (45) is fixedly connected with a first bevel gear (46), and the outer side wall of the first bevel gear (46) is connected with a second bevel gear (47) in a meshing manner.
5. The on-line proportioning fly ash device for solid waste cement production according to claim 4, characterized in that: well core rod (48) of one side fixedly connected with of second cone gear (47), the lateral wall one side of well core rod (48) is passed through the bearing and is rotated and connect in the inside wall of conveyer pipe (103), the lateral wall fixedly connected with auger piece (49) of well core rod (48).
6. The on-line proportioning fly ash device for solid waste cement production according to claim 2, characterized in that: the outer side wall of the shaft rod (41) is uniformly and fixedly connected with a stirring rod (42), and one side of the upper surface of the storage tank body (101) is communicated with a feeding pipe (102).
7. The on-line proportioning fly ash device for solid waste cement production according to claim 1, characterized in that: the signal output ends of the signal transceiver (201), the level indicator (202) and the flowmeter (204) are electrically connected to the signal input end of the PLC (206) through wires, and the signal output end of the PLC (206) is electrically connected to the signal input end of the signal transceiver (201) through wires.
8. The on-line proportioning fly ash device for solid waste cement production according to claim 1, characterized in that: the electrical output end of the PLC (206) is electrically connected to the electrical input end of the relay (207) through a wire, and the electrical output end of the relay (207) is electrically connected to the electrical input ends of the motor (105) and the electromagnetic valve (203) through a wire.
CN202221316877.8U 2022-05-27 2022-05-27 Solid useless cement manufacture is with online ratio fly ash device Active CN217425979U (en)

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CN202221316877.8U CN217425979U (en) 2022-05-27 2022-05-27 Solid useless cement manufacture is with online ratio fly ash device

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CN202221316877.8U CN217425979U (en) 2022-05-27 2022-05-27 Solid useless cement manufacture is with online ratio fly ash device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115816686A (en) * 2022-12-12 2023-03-21 东莞市拓鸿电子材料有限公司 Automatic plastic suction material mixing equipment and use method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115816686A (en) * 2022-12-12 2023-03-21 东莞市拓鸿电子材料有限公司 Automatic plastic suction material mixing equipment and use method thereof

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