CN217418761U - Smokeless quenching device for tension spring - Google Patents
Smokeless quenching device for tension spring Download PDFInfo
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- CN217418761U CN217418761U CN202220583787.9U CN202220583787U CN217418761U CN 217418761 U CN217418761 U CN 217418761U CN 202220583787 U CN202220583787 U CN 202220583787U CN 217418761 U CN217418761 U CN 217418761U
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- oil storage
- tension spring
- smokeless
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Abstract
The utility model discloses a spring quenching processing correlation technique field's a smokeless guenching unit of tight spring that rises, support the base including quenching oil storage collecting box and lift, quenching oil storage collecting box's side is provided with the lift supports the base, the top of lift support base is provided with the lift support column, the lift nut seat is installed in the outside of lift support column, the lift nut seat is close to one side fixed mounting of quenching oil storage collecting box has the electric cabinet. The utility model discloses a guenching unit selects high-frequency quenching for use to the peculiar attribute of spring, utilizes high-frequency heating ring and quenching ring cooperation work, realizes the quenching treatment to the spring, can improve the quenching efficiency of the tight spring that rises greatly, and guenching unit utilizes high-pressure quenching to have and sprays the quenching, can the effectual production that reduces the oil smoke, and simultaneously, the device is supporting to be provided with oil pumping petticoat pipe, aspiration pump and filter, can effectual oil smoke collect and filtration treatment, reduces the pollution to the environment.
Description
Technical Field
The utility model belongs to the technical field of spring quenching processing is relevant, specifically speaking relates to a smokeless guenching unit of tight spring rises.
Background
The tension spring is mainly used for being matched with the tension wheel and automatically adjusting the tightness of the belt, and in order to ensure that the tension spring has good mechanical performance, the tension spring needs to be quenched. Quenching is an important process for heat treatment production and is a key process for improving the comprehensive performance of workpieces. When the glowing workpiece contacts quenching oil in the quenching process, a large amount of oil smoke is generated due to the high-temperature quenching oil, the oil smoke has strong pungent smell and contains a large amount of carcinogens such as benzopyrene, the oil smoke can cause great harm to the health of workers due to long-term suction, and meanwhile, one layer of oil sludge can be adhered to the surfaces of walls, roofs and equipment of a factory building due to long-term quenching operation, so that the workshop environment is seriously affected, and great potential safety hazards exist.
In view of this, the present invention is provided.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model lies in overcoming the not enough of prior art, provides a tension spring smokeless guenching unit, for solving above-mentioned technical problem, the utility model discloses a technical scheme's basic design is:
the utility model provides a smokeless guenching unit of tight spring that rises, supports the base including quenching oil storage collecting box and lift, the side of quenching oil storage collecting box is provided with the lift supports the base, the top that the lift supported the base is provided with the lift support column, lift nut seat is installed in the outside of lift support column, lift nut seat is close to one side fixed mounting of quenching oil storage collecting box has the electric cabinet, the side fixed mounting of electric cabinet has the high-frequency heating ring, fixed buckle and quenching ring fixed connection are passed through to the below of high-frequency heating ring, quenching oil storage collecting box is kept away from one side of lift support base is provided with the support frame, fixed mounting has the oil pumping petticoat pipe on the support frame, the outside intermediate position fixed mounting of oil pumping petticoat pipe has the aspiration pump, the aspiration pump is connected with the filter through the pipeline.
As a further aspect of the present invention: install elevator motor in the lift support base, elevator motor mainly does the removal of lift nut seat position provides power and supports, the lift support post is hollow structure, install bearing frame and screw drive mechanism in the lift support post, the lift nut seat is in can follow under the effect of lift support base the lift support post reciprocates.
As a further aspect of the present invention: two pipeline connectors are symmetrically arranged on the outer side of the quenching ring, quenching holes are formed in the inner side wall of the quenching ring, quenching oil is ejected out of the quenching holes, and the heated tension spring is quenched.
As a further aspect of the present invention: the bottom in the quenching oil storage and collection box is fixedly provided with a rotary supporting seat, a four-jaw chuck is mounted on the rotary supporting seat, and the four-jaw chuck is used for clamping and fixing a tension spring.
As a further aspect of the present invention: the quenching oil storage and collection box is externally close to one side of the lifting support base, a booster pump is arranged, a liquid outlet of the booster pump is connected with a liquid supply main pipeline, a three-way joint is installed at the upper end of the liquid supply main pipeline, the remaining two ends of the three-way joint are connected with the pipeline joint through connecting hoses, and the booster pump is used for supplying quenching oil to the interior of the quenching ring.
As the utility model discloses further scheme again: the quenching ring is of a hollow structure, quenching oil can be ensured to circulate in the quenching ring, and an exhaust port is arranged on the filter and used for exhausting oil smoke subjected to filtering treatment.
After the technical scheme is adopted, compared with the prior art, the utility model following beneficial effect has.
The utility model discloses a guenching unit selects high-frequency quenching for use to the peculiar attribute of spring, utilizes high-frequency heating ring and quenching ring cooperation work, realizes the quenching treatment to the spring, can improve the quenching efficiency of the tension spring greatly, guarantees the quenching quality of spring.
The utility model discloses a guenching unit utilizes high pressure quenching to have and sprays the quenching, can effectual reduction oil smoke's production, simultaneously, and the device is supporting to be provided with oil pumping petticoat pipe, aspiration pump and filter, can effectual oil smoke collect with filtration treatment, reduces the pollution to the environment.
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention without limitation. It is obvious that the drawings in the following description are only some embodiments and that for a person skilled in the art, other drawings can also be derived from them without inventive effort. In the drawings:
fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a front view of the present invention;
fig. 3 is a partial top view of the present invention;
fig. 4 is a schematic view of the quenching ring of the present invention.
In the figure: 1-quenching oil storage and collection box; 2-lifting the supporting base; 3, lifting a supporting column; 4-lifting nut seats; 5, an electric cabinet; 6-high frequency heating ring; 7-quenching ring; 8-pipe joints; 9-a support frame; 10-oil extraction hood; 11-a four-jaw chuck; 12-rotating the supporting seat; 13-a booster pump; 14-a main liquid supply pipeline; 15-a three-way joint; 16-fixing a buckle; 17-an air pump; 18-a filter; 19-exhaust port; 20-connecting a hose; 21-quenching holes.
It should be noted that the drawings and the description are not intended to limit the scope of the inventive concept in any way, but to illustrate the inventive concept by those skilled in the art with reference to specific embodiments.
Detailed Description
To make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the attached drawings in the embodiments of the present invention are combined below to clearly and completely describe the technical solution in the embodiments, and the following embodiments are used to illustrate the present invention, but do not limit the scope of the present invention.
As shown in fig. 1 to 4, a tension spring smokeless quenching device comprises a quenching oil storage and collection box 1 and a lifting support base 2, wherein a lifting support base 2 is arranged on the side edge of the quenching oil storage and collection box 1, a lifting support column 3 is arranged above the lifting support base 2, a lifting nut seat 4 is arranged on the outer side of the lifting support column 3, an electric cabinet 5 is fixedly arranged on one side of the lifting nut seat 4 close to the quenching oil storage and collection box 1, a high-frequency heating ring 6 is fixedly arranged on the side edge of the electric cabinet 5, the lower part of the high-frequency heating ring 6 is fixedly connected with a quenching ring 7 through a fixed buckle 16, a support frame 9 is arranged on one side of the quenching oil storage and collection box 1 far away from the lifting support base 2, an oil pumping hood 10 is fixedly arranged on the support frame 9, an air suction pump 17 is fixedly arranged at the middle position of the outer side of the oil pumping hood 10, and the air suction pump 17 is connected with a filter 18 through a pipeline, the high-pressure quenching is utilized to carry out spraying quenching, the oil smoke can be effectively reduced, meanwhile, the device is provided with the oil smoke exhaust hood 10, the air exhaust pump 17 and the filter 18 in a matching way, the oil smoke can be effectively collected and filtered, and the pollution to the environment is reduced.
The lifting support base 2 is internally provided with a lifting motor which mainly provides power support for the movement of the position of the lifting nut seat 4, the lifting support column 3 is of a hollow structure, the lifting support column 3 is internally provided with a bearing seat and a screw transmission mechanism, and the lifting nut seat 4 can move up and down along the lifting support column 3 under the action of the lifting support base 2.
Two pipeline joints 8 are symmetrically arranged on the outer side of the quenching ring 7, a quenching hole 21 is formed in the inner side wall of the quenching ring 7, quenching oil is sprayed out of the quenching hole 21, and the heated tension spring is quenched.
The bottom in the quenching oil storage and collection box 1 is fixedly provided with a rotary supporting seat 12, a four-jaw chuck 11 is arranged on the rotary supporting seat 12, and the four-jaw chuck 11 is used for clamping and fixing a tension spring.
A booster pump 13 is arranged on one side of the quenching oil storage and collection box 1 close to the lifting support base 2, a liquid outlet of the booster pump 13 is connected with a main liquid supply pipeline 14, a three-way joint 15 is installed at the upper end of the main liquid supply pipeline 14, the remaining two ends of the three-way joint 15 are connected with a pipeline joint 8 through a connecting hose 20, and the booster pump 13 is used for supplying quenching oil into the quenching ring 7.
The quenching ring 7 is of a hollow structure, so that quenching oil can be ensured to circulate in the quenching ring 7, and the filter 18 is provided with an exhaust port 19 for exhausting filtered oil smoke.
The utility model discloses a theory of operation is: when the tension spring is quenched, the tension spring is clamped and fixed through the four-jaw chuck 11, the height of the lifting nut seat 4 is adjusted, the high-frequency heating ring 6 is located at the lowest end position of the tension spring, power is supplied to the high-frequency heating ring 6, a strong magnetic beam with the polarity changing instantly is generated in the high-frequency heating ring 6, the magnetic beam penetrates through the heated tension spring, a corresponding large eddy current is generated in the heated tension spring in the direction opposite to the heating current, the tension spring is rapidly heated, when the tension spring is heated to a red state, the booster pump 13 pumps quenching oil in the quenching oil storage and collection box 1, the quenching oil is supplied into the quenching ring 7 through the liquid supply main pipe 14 and the connecting hose 20 after pressurization treatment, the quenching oil is sprayed out of the quenching hole 21 to quench the tension spring, and then the lifting nut seat 4 drives the high-frequency heating ring 6 and the quenching ring 7 to move upwards, the quenching treatment on the upper part of the tension spring is carried out, the high-frequency heating ring 6 and the quenching ring 7 are utilized to cooperate to carry out quenching treatment, the process turnover is not needed, the heat loss in the turnover process is reduced, the quenching quality can be effectively guaranteed, the high-pressure quenching is utilized to carry out spraying quenching, the generation of oil smoke can be effectively reduced, meanwhile, the oil smoke pumping hood 10, the air pump 17 and the filter 18 are arranged in a matched mode, the oil smoke can be effectively collected and filtered, and the pollution to the environment is reduced.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and although the present invention has been disclosed with reference to the above preferred embodiment, but not to limit the present invention, any person skilled in the art can make some changes or modifications to equivalent embodiments without departing from the scope of the present invention, and any simple modification, equivalent change and modification made to the above embodiments by the technical spirit of the present invention still fall within the scope of the present invention.
Claims (6)
1. The tension spring smokeless quenching device comprises a quenching oil storage and collection box (1) and a lifting support base (2), and is characterized in that the side edge of the quenching oil storage and collection box (1) is provided with the lifting support base (2), a lifting support column (3) is arranged above the lifting support base (2), a lifting nut seat (4) is installed on the outer side of the lifting support column (3), an electric cabinet (5) is fixedly installed on one side, close to the quenching oil storage and collection box (1), of the lifting nut seat (4), a high-frequency heating ring (6) is fixedly installed on the side edge of the electric cabinet (5), the lower part of the high-frequency heating ring (6) is fixedly connected with a quenching ring (7) through a fixing buckle (16), and a support frame (9) is arranged on one side, far away from the lifting support base (2), of the quenching oil storage and collection box (1), fixed mounting has oil pumping petticoat pipe (10) on support frame (9), the outside intermediate position fixed mounting of oil pumping petticoat pipe (10) has aspiration pump (17), aspiration pump (17) are connected with filter (18) through the pipeline.
2. The tension spring smokeless quenching device according to claim 1, wherein a lifting motor is installed in the lifting support base (2), the lifting support column (3) is of a hollow structure, a bearing seat and a screw transmission mechanism are installed in the lifting support column (3), and the lifting nut seat (4) can move up and down along the lifting support column (3) under the action of the lifting support base (2).
3. The tension spring smokeless quenching device according to claim 2, wherein the quenching ring (7) is symmetrically provided with two pipeline joints (8) at the outer side, and the quenching ring (7) is provided with quenching holes (21) on the inner side wall.
4. The tension spring smokeless quenching device according to claim 3, wherein a rotary support seat (12) is fixedly arranged at the bottom in the quenching oil storage and collection box (1), and a four-jaw chuck (11) is arranged on the rotary support seat (12).
5. The tension spring smokeless quenching device as claimed in claim 4, wherein a booster pump (13) is arranged at one side of the quenching oil storage and collection box (1) close to the lifting support base (2), a liquid outlet of the booster pump (13) is connected with a main liquid supply pipeline (14), a three-way joint (15) is installed at the upper end of the main liquid supply pipeline (14), and the remaining two ends of the three-way joint (15) are connected with the pipeline joint (8) through a connecting hose (20).
6. The tension spring smokeless quenching device according to claim 1, wherein the quenching ring (7) is a hollow structure, and the filter (18) is provided with an exhaust port (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220583787.9U CN217418761U (en) | 2022-03-17 | 2022-03-17 | Smokeless quenching device for tension spring |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220583787.9U CN217418761U (en) | 2022-03-17 | 2022-03-17 | Smokeless quenching device for tension spring |
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| Publication Number | Publication Date |
|---|---|
| CN217418761U true CN217418761U (en) | 2022-09-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220583787.9U Active CN217418761U (en) | 2022-03-17 | 2022-03-17 | Smokeless quenching device for tension spring |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115679055A (en) * | 2022-11-18 | 2023-02-03 | 烟台晨雨露设计装饰有限公司 | Quenching equipment for bearing forming die |
| CN116497191A (en) * | 2023-06-19 | 2023-07-28 | 太仓市惠得利弹簧有限公司 | Spring processing quenching device |
-
2022
- 2022-03-17 CN CN202220583787.9U patent/CN217418761U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115679055A (en) * | 2022-11-18 | 2023-02-03 | 烟台晨雨露设计装饰有限公司 | Quenching equipment for bearing forming die |
| CN115679055B (en) * | 2022-11-18 | 2023-09-01 | 河北鑫泰轴承锻造有限公司 | Bearing forming die quenching equipment |
| CN116497191A (en) * | 2023-06-19 | 2023-07-28 | 太仓市惠得利弹簧有限公司 | Spring processing quenching device |
| CN116497191B (en) * | 2023-06-19 | 2023-11-14 | 太仓市惠得利弹簧有限公司 | Spring processing quenching device |
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