CN217416871U - Unattended system of cement batching station - Google Patents

Unattended system of cement batching station Download PDF

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Publication number
CN217416871U
CN217416871U CN202220190818.4U CN202220190818U CN217416871U CN 217416871 U CN217416871 U CN 217416871U CN 202220190818 U CN202220190818 U CN 202220190818U CN 217416871 U CN217416871 U CN 217416871U
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China
Prior art keywords
feed
feeder hopper
operation platform
conveyer belt
cement
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CN202220190818.4U
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Chinese (zh)
Inventor
王高强
马超
杨金波
杜联合
赵民虎
吉品茂
陆志强
梁勇
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Ankang Yaobai Cement Co ltd
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Ankang Yaobai Cement Co ltd
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Abstract

The utility model relates to a cement manufacture technical field especially relates to a cement batching station unmanned on duty system. The technical scheme comprises the following steps: operation platform and feed bin, install the conveyer belt in the middle of the operation platform top, the operation platform top is located conveyer belt one side and installs the link joint balance, the operation platform top is located the conveyer belt top and installs the feed bin through the support column, install the feeder hopper through the bracing piece in the middle of the support column, the feed inlet is installed to the feeder hopper bottom, the inside top that is close to of feeder hopper is installed and is sieved the net. The utility model provides a current device because of the raw materials water content is great, the material piles up in the feed bin feed opening easily, causes the putty, needs personnel's manual clear stifled, and the production security is not good, and the unloading in-process, needs the staff frequently to observe feeder hopper unloading state, and intensity of labour is big, uses the not good problem of convenience, has improved the clear stifled efficiency of feed opening, and then has improved the security of batching production.

Description

Unattended system of cement batching station
Technical Field
The utility model relates to a cement manufacture technical field specifically is a cement batching station unmanned on duty system.
Background
A production line consisting of a series of devices for producing cement. The method mainly comprises the processes of crushing and pre-homogenizing, raw material preparation and homogenizing, preheating and decomposing, cement clinker sintering, cement grinding and packaging and the like, wherein in the process of a cement production line, at least 3 tons of materials (comprising various raw materials, fuels, clinker, mixture and gypsum) are ground when 1 ton of portland cement is produced, and according to statistics, the power consumed by grinding operation of a dry-method cement production line accounts for more than 60% of the power of the whole plant, wherein the raw material grinding accounts for more than 30%, the coal grinding accounts for about 3%, and the cement grinding accounts for about 40%. Therefore, the grinding equipment and the process flow are reasonably selected, the process parameters are optimized, the operation is correct, the operation system is controlled, the important significance is realized on ensuring the product quality and reducing the energy consumption, and the cement batching plant is particularly important in cement production.
Present batching station batching, because of the raw materials water content is great, the material is piled up in the feed bin feed opening easily, causes the putty, needs personnel manual clear stifled, and the production security is not good, and the unloading in-process, needs the staff frequently to observe feeder hopper unloading state, and intensity of labour is big, and it is not good to use the convenience, for this reason, we provide a cement batching station unmanned systems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a cement batching station unmanned on duty system possesses the convenient advantage of use, and it is great to have solved current device raw materials water content, and the material is piled up in the feed bin feed opening easily, causes the putty, needs personnel's manual clear stifled, and the production security is not good, and the unloading in-process, needs the staff frequently to observe feeder hopper unloading state, and intensity of labour is big, uses the not good problem of convenience.
In order to achieve the above purpose, the utility model provides a following technical scheme: the utility model provides an unmanned on-duty system of cement batching station, includes operation platform and feed bin, wherein install the conveyer belt in the middle of the operation platform top, the operation platform top is located conveyer belt one side and installs the link joint balance, the operation platform top is located the conveyer belt top and installs the feed bin through the support column, install the feeder hopper through the bracing piece in the middle of the support column, the feed inlet is installed to the feeder hopper bottom, the inside top that is close to of feeder hopper is installed and is sieved the net, the feeder hopper top deviates from link joint balance one side and installs the support frame, the camera is installed to support frame one side, the feed opening is installed to the feed bin bottom, air bubble is all installed at four angles of feed opening surface, air bubble bottom is through clearing up union coupling in the inner surface of feed opening, the manometer is installed to air bubble surface one side.
Preferably, the feeder hopper is close to the middle of link joint balance one side and installs the alarm lamp, alarm lamp and camera electric connection are convenient for remind the workman to observe the unloading state through setting up the alarm.
Preferably, the internal angle of the feed hopper is 30 degrees, so that the raw materials can slide down conveniently.
Preferably, the inner surface of the bin is provided with a resin plate, and the resin plate is arranged, so that the flowability of the material is improved, and the blocking is reduced.
Preferably, the top of the operating platform is positioned at the top of the chain plate scale and provided with a sealing cover, and the raised dust is restrained by the sealing cover.
Preferably, the operating platform top is located conveyer belt front surface position department and all installs the baffle with rear surface position department, through setting up the baffle, prevents that the conveyer belt from leaking the material.
Compared with the prior art, the beneficial effects of the utility model are as follows:
1. the utility model discloses an all set up the air bubble at four angles of feed opening surface, reach and carry out the effect of clear stifled fast to the feed opening, set up in the air bubble bottom and clear up union coupling in the inner surface of feed opening, set up the manometer in air bubble surface one side, it is great to solve the raw materials water content, the material is piled up in the feed opening of feed bin easily, cause the putty, need personnel's manual clear stifled, the not good problem of production security has improved the clear stifled efficiency of feed opening, and then the security of batching production has been improved.
2. The utility model discloses a set up the camera in support frame one side, reach the effect that carries out real-time supervision to the unloading state, be close to link joint balance one side in the middle of setting up the alarm lamp at the feeder hopper, and alarm lamp and camera electric connection to solve the unloading in-process, need the staff frequently to observe the feeder hopper unloading state, intensity of labour is big, uses the not good problem of convenience, conveniently observes the unloading state of feed bin and lower hopper, and then has improved batching efficiency.
3. The utility model discloses a be close to the top in that the feeder hopper is inside and set up the screening net, reach the effect of screening the bold raw materials to solve the direct whereabouts of bold raw materials, cause the problem of feeder hopper jam, guaranteed the normal operating of feeder hopper batching, and then improved cement manufacture line's production efficiency.
Drawings
Fig. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a schematic sectional view of the storage bin of the present invention;
figure 3 is the structure schematic diagram is looked to the owner of the utility model discloses feeder hopper.
Reference numerals: 1. an operating platform; 2. a baffle plate; 3. a conveyor belt; 4. a sealing cover; 5. a chain plate scale; 6. a support bar; 7. a support pillar; 8. a storage bin; 9. a feed hopper; 10. an air cannon; 11. cleaning the pipe; 12. a feeding port; 13. a pressure gauge; 14. a resin plate; 15. a support frame; 16. a camera; 17. screening the net; 18. an alarm lamp; 19. and (4) feeding a material inlet.
Detailed Description
The technical solution of the present invention will be further explained with reference to the accompanying drawings and specific embodiments.
Example one
As shown in fig. 1-3, to achieve the above purpose, the present invention provides the following technical solutions: an unattended system of a cement batching plant comprises an operation platform 1 and a bin 8, wherein a conveying belt 3 is installed in the middle of the top of the operation platform 1, a chain plate scale 5 is installed at one side, located at the conveying belt 3, of the top of the operation platform 1, the bin 8 is installed at the top, located at the conveying belt 3, of the top of the operation platform 1, a resin plate 14 is installed on the inner surface of the bin 8, a feed hopper 9 is installed in the middle of the support column 7 through a support rod 6, a feed inlet 19 is installed at the bottom of the feed hopper 9, a sieving net 17 is installed near the top inside the feed hopper 9, a support frame 15 is installed at one side, far away from the chain plate scale 5, a camera 16 is installed at one side of the support frame 15, an alarm lamp 18 is installed in the middle of one side, close to the chain plate scale 5, the alarm lamp 18 is electrically connected with the camera 16, a feed outlet 12 is installed at the bottom of the bin 8, and air cannons 10 are installed at four corners of the outer surface of the feed outlet 12, the bottom of the air cannon 10 is connected to the inner surface of a feed opening 12 through a cleaning pipe 11, and a pressure gauge 13 is installed on one side of the outer surface of the air cannon 10.
The working principle of the unattended system of the cement batching plant based on the embodiment 1 is as follows: will the utility model discloses install the back, during cement manufacture, the raw materials passes through 8 bottom feed openings 12 of feed bin and gets into feeder hopper 9, 19 terminal transport to conveyer belt 3 of rethread feed inlet, carry to link joint balance 5 through conveyer belt 3, accomplish the batching, in the use, sieve the raw materials through screening net 17, prevent that bold raw materials from falling to feeder hopper 9, cause feeder hopper 9 to block up, and through 16 real-time observation raw materials unloading states of camera, when 12 ejection of compact stops of feed opening, start alarm lamp 18 and report to the police, and start air bubble 10, clear stifled to feed opening 12 inner wall through air bubble 10 and clearance pipe 11, so far, this equipment work flow is accomplished.
Example two
As shown in fig. 1-3, the utility model provides an unmanned system of cement batching station compares in embodiment one, and this embodiment still includes: the top of the operating platform 1 is positioned at the top of the chain plate scale 5 and is provided with a sealing cover 4, and the top of the operating platform 1 is positioned at the front surface position and the rear surface position of the conveying belt 3 and is provided with a baffle 2.
In this embodiment, the raw materials transportation in-process blocks 3 both sides of conveyer belt through baffle 2, prevents that the raw materials from leaking the material to seal up link joint balance 5 through sealed cowling 4, restrain the raise dust, the raise dust obtains better improvement, and sanitation obtains very big improvement, has reduced occupational disease harm.
The above embodiments are merely some preferred embodiments of the present invention, and many alternative modifications and combinations can be made to the above embodiments by those skilled in the art based on the technical solution of the present invention and the related teachings of the above embodiments.

Claims (6)

1. The utility model provides a cement batching station unmanned on duty system, includes operation platform (1) and feed bin (8), its characterized in that: install conveyer belt (3) in the middle of operation platform (1) top, operation platform (1) top is located conveyer belt (3) one side and installs link plate balance (5), operation platform (1) top is located conveyer belt (3) top and installs feed bin (8) through support column (7), install feeder hopper (9) through bracing piece (6) in the middle of support column (7), feed inlet (19) are installed to feeder hopper (9) bottom, feeder hopper (9) inside is close to the top and installs screening net (17), feeder hopper (9) top deviates from link plate balance (5) one side and installs support frame (15), camera (16) are installed to support frame (15) one side, feed opening (12) are installed to feed bin (8) bottom, air cannon (10) are all installed to four angles of feed opening (12) surface, the bottom of the air cannon (10) is connected to the inner surface of the feed opening (12) through a cleaning pipe (11), and a pressure gauge (13) is installed on one side of the outer surface of the air cannon (10).
2. The unattended system of a cement batching station as claimed in claim 1, wherein: the feed hopper (9) is close to the middle of one side of the chain plate scale (5) and is provided with an alarm lamp (18), and the alarm lamp (18) is electrically connected with the camera (16).
3. The unattended system of a cement batching station as claimed in claim 1, wherein: the internal angle of the feed hopper (9) is 30 degrees.
4. The unattended system of a cement batching station as claimed in claim 1, wherein: and a resin plate (14) is arranged on the inner surface of the stock bin (8).
5. The unattended system of a cement batching plant according to claim 1, wherein: and the top of the operating platform (1) is positioned at the top of the chain plate scale (5) and is provided with a sealing cover (4).
6. The unattended system of a cement batching station as claimed in claim 1, wherein: the top of the operating platform (1) is provided with a baffle (2) at the front surface position and the rear surface position of the conveyer belt (3).
CN202220190818.4U 2022-01-24 2022-01-24 Unattended system of cement batching station Active CN217416871U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220190818.4U CN217416871U (en) 2022-01-24 2022-01-24 Unattended system of cement batching station

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220190818.4U CN217416871U (en) 2022-01-24 2022-01-24 Unattended system of cement batching station

Publications (1)

Publication Number Publication Date
CN217416871U true CN217416871U (en) 2022-09-13

Family

ID=83177776

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220190818.4U Active CN217416871U (en) 2022-01-24 2022-01-24 Unattended system of cement batching station

Country Status (1)

Country Link
CN (1) CN217416871U (en)

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