CN217403777U - A mechanical test system for steel pipe scaffolding for construction engineering inspection - Google Patents
A mechanical test system for steel pipe scaffolding for construction engineering inspection Download PDFInfo
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- CN217403777U CN217403777U CN202221129374.XU CN202221129374U CN217403777U CN 217403777 U CN217403777 U CN 217403777U CN 202221129374 U CN202221129374 U CN 202221129374U CN 217403777 U CN217403777 U CN 217403777U
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Abstract
本实用新型涉及建筑工程检测技术领域,具体公开了一种建筑工程检测用钢管脚手架力学试验系统,包括检测台,所述检测台上表面开有检测槽,检测槽两端均设有气缸,两个气缸相向设置,气缸的活塞杆均与检测槽平行并设有安装座,安装座上均设有电机,两个电机也相向设置且电机的输出轴均与检测槽平行,电机的输出轴同轴连接有可将脚手架夹紧的卡盘,检测台上方还设有安装架,安装架上设有压力气缸,压力气缸的活塞杆自由端输出向下设有用于挤压脚手架的压块,实现在一个设备上对脚手架分别进行抗压强度试验、抗拉强度试验和抗扭强度试验,节约了试验的成本,操作简单便捷,适于实用。
The utility model relates to the technical field of construction engineering inspection, and specifically discloses a mechanical testing system for steel pipe scaffolding for construction engineering inspection. The two cylinders are arranged opposite to each other, the piston rods of the cylinders are all parallel to the detection slot and are provided with mounting seats, and the mounting seats are equipped with motors. The shaft is connected with a chuck that can clamp the scaffold, and there is a mounting frame above the testing table. The mounting frame is provided with a pressure cylinder. The free end of the piston rod of the pressure cylinder is provided with a pressing block for extruding the scaffold downward. The compressive strength test, the tensile strength test and the torsional strength test are respectively performed on the scaffold on one device, which saves the cost of the test, and is simple and convenient to operate, which is suitable for practical use.
Description
技术领域technical field
本申请涉及建筑工程检测技术领域,具体公开了一种建筑工程检测用钢管脚手架力学试验系统。The application relates to the technical field of construction engineering inspection, and specifically discloses a mechanical test system for steel pipe scaffolding for construction engineering inspection.
背景技术Background technique
脚手架是为了保证各施工过程顺利进行而搭设的工作平台,随着大量现代化大型建筑体系的出现,扣件式钢管脚手架已不能适应建筑施工发展的需要,大力开发和推广应用新型脚手架是当务之急。实践证明,采用新型脚手架不仅施工安全可靠,装拆速度快,而且脚手架用钢量可减少33%,装拆工效提高两倍以上,施工成本可明显下降,施工现场文明、整洁。Scaffolding is a working platform set up to ensure the smooth progress of each construction process. With the emergence of a large number of modern large-scale building systems, fastener-type steel pipe scaffolding can no longer meet the needs of building construction development, and vigorously develop and promote the application of new types of scaffolding is a top priority. Practice has proved that the use of new scaffolding is not only safe and reliable in construction, but also fast in assembly and disassembly, and the amount of steel used for scaffolding can be reduced by 33%, the assembly and disassembly work efficiency is more than doubled, the construction cost can be significantly reduced, and the construction site is civilized and tidy.
而对脚手架进行力学性能试验检测也是必不可少的内容。材料在外力作用下抵抗破坏的能力称为材料的强度。当材料受外力作用时,其内部产生应力,外力增加,应力相应增大,直至材料内部质点间结合力不足以抵抗所作用的外力时,材料即发生破坏,对管脚手架行力学试验主要包括抗压强度试验、抗拉强度试验和抗扭强度试验。The mechanical properties test of scaffolding is also an essential content. The ability of a material to resist damage under the action of external force is called the strength of the material. When the material is subjected to external force, the internal stress will be generated, the external force will increase, and the stress will increase accordingly. When the bonding force between the particles inside the material is not enough to resist the external force, the material will be damaged. The mechanical test of the pipe scaffold mainly includes resistance Compressive strength test, tensile strength test and torsional strength test.
在传统的脚手架进行检测的过程中,由于抗压强度试验、抗拉强度试验和抗扭强度试验是分开检测的,因此需要购置多套检测工装,从而增加了检测费用和成本,因此,发明人有鉴于此,提供了一种建筑工程检测用钢管脚手架力学试验系统,以便解决上述问题。In the process of testing traditional scaffolds, since the compressive strength test, tensile strength test and torsional strength test are tested separately, it is necessary to purchase multiple sets of testing tooling, which increases testing costs and costs. Therefore, the inventors In view of this, a mechanical test system for steel pipe scaffolding for construction engineering inspection is provided to solve the above problems.
实用新型内容Utility model content
本实用新型的目的在于解决传统对脚手架进行检测的过程中,需要多套检测工装,导致成本较高的问题。The purpose of the utility model is to solve the problem that multiple sets of inspection tooling are required in the traditional process of inspecting the scaffold, which leads to high cost.
为了达到上述目的,本实用新型的基础方案提供一种建筑工程检测用钢管脚手架力学试验系统,包括检测台,所述检测台上表面开有检测槽,检测槽两端均设有气缸,两个气缸相向设置,气缸的活塞杆均与检测槽平行并设有安装座,安装座上均设有电机,两个电机也相向设置且电机的输出轴均与检测槽平行,电机的输出轴同轴连接有可将脚手架夹紧的卡盘,检测台上方还设有安装架,安装架上设有压力气缸,压力气缸的活塞杆自由端输出向下设有用于挤压脚手架的压块。In order to achieve the above purpose, the basic scheme of the present utility model provides a mechanical test system for steel pipe scaffolding for construction engineering testing, including a testing table, the upper surface of the testing table is provided with a detection groove, and both ends of the detection groove are provided with air cylinders, two The cylinders are arranged opposite to each other, the piston rods of the cylinders are parallel to the detection slot and are provided with mounting seats, the mounting seats are equipped with motors, the two motors are also arranged oppositely, and the output shafts of the motors are parallel to the detection slots, and the output shafts of the motors are coaxial A chuck that can clamp the scaffold is connected, and a mounting frame is arranged above the testing table. The mounting frame is provided with a pressure cylinder, and the free end of the piston rod of the pressure cylinder is output downward and is provided with a pressing block for squeezing the scaffold.
本基础方案的原理及效果在于:The principle and effect of this basic scheme are as follows:
1、本实用新型通过卡盘将脚手架进行夹紧,从而对脚手架进行固定,然后通过电机的转动,带动卡盘进行转动,从而可以对脚手架进行抗扭强度试验检测。1. The utility model clamps the scaffold through the chuck, thereby fixing the scaffold, and then drives the chuck to rotate through the rotation of the motor, so that the scaffold can be tested for torsional strength.
1、本实用新型通过气缸带动安装座进行移动,进而带动电机进行移动,即可带动脚手架进行拉伸,从而对脚手架进行抗拉强度试验检测。1. The utility model drives the mounting seat to move through the cylinder, and then drives the motor to move, so as to drive the scaffold to stretch, so as to carry out the tensile strength test of the scaffold.
2、本实用新型通过通过压力气缸带动压块,对被固定在卡盘之间的脚手架进行施加压力,从而对其进行抗压强度试验检测。2. In the present invention, the pressure block is driven by the pressure cylinder to exert pressure on the scaffolding fixed between the chucks, so as to test the compressive strength of the scaffold.
3、与现有技术相比,本实用新型通过设置气缸、电机、压力气缸,可以实现在一个设备上对脚手架分别进行抗压强度试验、抗拉强度试验和抗扭强度试验,节约了试验的成本,操作简单便捷,适于实用,解决了传统对脚手架进行检测的过程中,需要多套检测工装,导致成本较高的问题。3. Compared with the prior art, the utility model can realize the compressive strength test, tensile strength test and torsional strength test of the scaffold on one device by setting the air cylinder, the motor and the pressure cylinder, saving the test time. Cost, simple and convenient operation, suitable for practical use, and solves the problem that multiple sets of testing tooling are required in the traditional process of testing scaffolding, resulting in high cost.
进一步,所述检测台上表面还滑动连接有可将位于压块下方的检测槽覆盖的盖板。通过设置盖板,使得在进行抗压强度试验和抗扭强度试验的过程中,盖板将检测槽覆盖进行保护,防止检测过程中产生的碎屑落入检测槽内。Further, the upper surface of the detection table is also slidably connected with a cover plate which can cover the detection groove located under the pressing block. By setting the cover plate, during the compressive strength test and the torsional strength test, the cover plate covers the detection groove for protection, and prevents debris generated during the detection process from falling into the detection groove.
进一步,所述检测台上表面设有滑槽,所述盖板滑动连接在滑槽内。通过设置滑槽,便于对盖板的位置进行限定。Further, the upper surface of the detection table is provided with a chute, and the cover plate is slidably connected in the chute. By arranging the chute, it is convenient to limit the position of the cover plate.
进一步,所述滑槽两侧侧壁对称开有限位槽,所述盖板两侧侧壁设有滑动连接在限位槽内的限位条。通过限位槽与限位条的相互配合,便于在盖板的滑动过程中起到导向和限位的作用。Further, limit slots are symmetrically opened on both side walls of the chute, and limit bars slidably connected in the limit slots are provided on the side walls of the cover plate on both sides. Through the mutual cooperation between the limit groove and the limit strip, it is convenient to play a guiding and limiting role in the sliding process of the cover plate.
进一步,所述盖板上表面设有若干可伸入脚手架下方的检测探头。检测探头可以对脚手架在检测过程中产生的形变进行检测,便于直观显示检测过程。Further, the upper surface of the cover is provided with a plurality of detection probes that can extend under the scaffold. The detection probe can detect the deformation of the scaffold during the detection process, which is convenient for visual display of the detection process.
进一步,所述盖板上表面设有保护条。通过设置保护条,便于在进行抗拉强度试验中,对检测探头起到保护的作用。Further, a protective strip is provided on the upper surface of the cover plate. By setting the protection strip, it is convenient to protect the detection probe during the tensile strength test.
进一步,所述卡盘为四爪卡盘、启动夹爪或者电动夹爪中的任一一种。四爪卡盘、启动夹爪或者电动夹爪均操作方便,并且夹紧可靠,不易脱落。Further, the chuck is any one of a four-jaw chuck, an actuating gripper or an electric gripper. Four-jaw chuck, start-up gripper or electric gripper are all easy to operate, and the clamping is reliable and not easy to fall off.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the drawings that are used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, other drawings can also be obtained from these drawings without creative effort.
图1示出了本申请实施例提出的一种建筑工程检测用钢管脚手架力学试验系统的示意图。FIG. 1 shows a schematic diagram of a mechanical test system for steel pipe scaffolding for construction engineering inspection proposed in an embodiment of the present application.
具体实施方式Detailed ways
为更进一步阐述本实用新型为实现预定实用新型目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本实用新型的具体实施方式、结构、特征及其功效,详细说明如后。In order to further illustrate the technical means and effects adopted by the present utility model for realizing the intended purpose of the utility model, the following in conjunction with the accompanying drawings and preferred embodiments, the specific embodiments, structures, features and effects of the present utility model will be described in detail. Such as later.
说明书附图中的附图标记包括:工作台1、检测槽2、气缸3、安装座4、电机5、连接块6、卡盘7、滑槽8、盖板9、检测探头10、保护条11、压力气缸12、压块13。The reference signs in the accompanying drawings include:
一种建筑工程检测用钢管脚手架力学试验系统,实施例如图1所示:包括工作台1,工作台1下方设有多个支撑脚,对工作台1进行支撑固定,工作台1上表面开设有横向的检测槽2,检测槽2的两端均通过螺栓连接的方式安装有气缸3,两个气缸3相向设置,即左端的气缸3的活塞杆沿检测槽2方向向右设置,对应的,右端的气缸3的活塞杆沿检测槽2方向向左设置。A mechanical test system for steel pipe scaffolding for construction engineering inspection, an example of which is shown in FIG. 1 : including a
在两个气缸3的活塞杆端部,分别通过螺钉连接一个安装座4,安装座4上均通过螺栓连接的方式安装一个电机5,两个电机5也是相向设置,在两个电机5的输出轴端部,分别通过螺钉安装一个连接块6,连接块6均通过螺栓连接的方式安装一个卡盘7,卡盘7采用四爪卡盘7、启动夹爪或者电动夹爪均可。At the ends of the piston rods of the two
在工作台1的后方,焊接成型一个安装架,在安装架的顶部,通过螺栓连接的方式安装一个压力气缸12,压力气缸12的活塞杆自由端输出向下设有用于挤压脚手架的压块13,卡块下表面设有弧形面,提高压块13与脚手架的接触效果,增大受力面积。At the back of the
在工作台1上表面的中部位置,开设一个贯穿检测槽2的滑槽8,滑槽8内滑动连接盖板9,具体的,在滑槽8两侧侧壁对称开设限位槽,盖板9两侧侧壁设有滑动连接在限位槽内的限位条。在盖板9上表面设置横向的安装槽,安装槽内设置多个检测探头10,检测探头10可以活测距探头或者摄像头。在安装槽的后方,设置一个保护条11,使得进行抗拉强度试验中,对检测探头10起到保护的作用。In the middle position of the upper surface of the
还包括控制器和显示器,控制器与气缸3、电机5、卡盘7以及压力气缸12电连接,显示器对气缸3、电机5和压力气缸12的功率以及检测探头10的检测结果进行显示。It also includes a controller and a display. The controller is electrically connected to the
在本实用新型的实施过程中,可以对脚手架分别进行抗压强度试验、抗拉强度试验和抗扭强度试验,具体步骤如下:In the implementation process of the utility model, the compressive strength test, the tensile strength test and the torsional strength test can be respectively carried out on the scaffold, and the specific steps are as follows:
(1)抗压强度试验:先通过卡盘7将手脚架的两端进行夹紧,将盖板9移动至滑槽8内,将检测槽2覆盖,使检测探头10位于脚手架的正向方,启动压力气缸12,压力气缸12带动压块13对脚手架进行挤压,并通过检测探头10实施的检测脚手架的形变情况,从而对其进行抗压强度试验检测,可以根据压力气缸12的输出功率来计算脚手架的抗压性能,或者设置对应的压力传感器来计量,以此来对脚手架的抗压性能进行快速检测。(1) Compressive strength test: firstly clamp both ends of the scaffold by the
(2)抗扭强度试验:先通过卡盘7将手脚架的两端进行夹紧,将盖板9移动至滑槽8内,将检测槽2覆盖,使检测探头10位于脚手架的正向方,启动电机5,通过电机5的转动,带动脚手架进行转动,即可对脚手架进行抗扭强度试验检测,可以根据电机5的输出功率来计算脚手架的抗拉性能,或者设置对应的扭矩传感器来计量,以此来对脚手架的抗扭性能进行快速检测。(2) Torsional strength test: firstly clamp both ends of the scaffold with the
(3)抗拉强度试验:先通过卡盘7将手脚架的两端进行夹紧,盖板9一端滑出滑槽8,将检测槽2露出,防止盖板9影响安装座4的移动,通过气缸3带动安装座4移动,带动电机5移动,从而带动脚手架进行拉伸,可以根据气缸3的输出功率来计算脚手架的抗拉性能,或者设置对应的拉力传感器来计量,以此来对脚手架的抗拉性能进行快速检测。(3) Tensile strength test: First, clamp both ends of the scaffold with the
与现有技术相比,本实用新型通过设置气缸3、电机5、压力气缸12,可以实现在一个设备上对脚手架分别进行抗压强度试验、抗拉强度试验和抗扭强度试验,节约了试验的成本,操作简单便捷,适于实用,解决了传统对脚手架进行检测的过程中,需要多套检测工装,导致成本较高的问题。Compared with the prior art, the utility model can realize the compressive strength test, tensile strength test and torsional strength test of the scaffold on one device by setting the
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,虽然本实用新型已以较佳实施例揭示如上,然而并非用以限定本实用新型,任何本领域技术人员,在不脱离本实用新型技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本实用新型技术方案内容,依据本实用新型的技术实质对以上实施例所作的任何简介修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Those skilled in the art, without departing from the scope of the technical solution of the present invention, can make some changes or modifications by using the technical content disclosed above to be equivalent embodiments of equivalent changes, but all do not depart from the technical solution content of the present invention. , any brief modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solutions of the present invention.
Claims (7)
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