CN217400823U - Wedge type diamond coring bit - Google Patents
Wedge type diamond coring bit Download PDFInfo
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- CN217400823U CN217400823U CN202221086938.6U CN202221086938U CN217400823U CN 217400823 U CN217400823 U CN 217400823U CN 202221086938 U CN202221086938 U CN 202221086938U CN 217400823 U CN217400823 U CN 217400823U
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- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 20
- 239000010432 diamond Substances 0.000 title claims abstract description 20
- 238000005520 cutting process Methods 0.000 claims abstract description 53
- 238000003466 welding Methods 0.000 claims description 3
- 239000011435 rock Substances 0.000 abstract description 23
- 230000000694 effects Effects 0.000 abstract description 7
- 238000005336 cracking Methods 0.000 abstract description 6
- 238000005553 drilling Methods 0.000 description 14
- 238000010586 diagram Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000005755 formation reaction Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 238000005070 sampling Methods 0.000 description 2
- 238000009435 building construction Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
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Abstract
本新型涉及一种楔型金刚石取芯钻头,包括刀杆及刀片,其中所述刀杆为空心圆柱腔体结构,刀片若干,环绕刀杆轴线与刀杆前端面连接,刀片包括前峰和背峰,其中前峰为楔型体结构,包括刀刃口Ⅰ、刀刃口Ⅱ、刀刃面Ⅰ、刀刃面Ⅱ、刀刃面Ⅲ、刀刃面Ⅳ。本新型能有效减少刀片刀刃面与岩石之间的阻力和撞击力,提高刀片对岩石的切入力,从而极大提高金刚石取芯刀片在旋转钻取岩心时对岩石的切入力、开裂效果,同时增加了刀片向下的分力作用,增加了刀片与刀杆之间的稳定性。
The new model relates to a wedge-shaped diamond coring drill bit, which comprises a cutter bar and a blade, wherein the cutter bar is of a hollow cylindrical cavity structure with several blades, which are connected with the front end surface of the cutter bar around the axis of the cutter bar, and the blade includes a front peak and a back The front peak is a wedge-shaped body structure, including blade edge I, blade edge II, blade face I, blade face II, blade face III, and blade face IV. The new type can effectively reduce the resistance and impact force between the blade edge surface and the rock, and improve the cutting force of the blade to the rock, thereby greatly improving the cutting force and cracking effect of the diamond coring blade on the rock when it rotates to drill the core. The downward component force of the blade is increased, and the stability between the blade and the shank is increased.
Description
技术领域technical field
本新型涉及一种楔型金刚石取芯钻头,属医地质勘探设备及钻头技术领域。The new model relates to a wedge-shaped diamond coring drill bit, which belongs to the technical field of medical geological exploration equipment and drill bits.
背景技术Background technique
在采矿、修筑建筑物时都需要对地质岩层进行分析时,多在钻杆套管前端安装具有金刚石刀片的取芯钻头来进行钻取。对岩心钻取的完整性和高钻取效率主要发挥作用的是取芯钻头,取芯钻头设置的刀片结构是提高岩心钻取完整性和高钻取效率的关键所在。钻头旋转动力再大,没有合理的钻头刀片力学结构设计,也是无济于事,只会造成大量的能源浪费。就目前的取芯金刚石钻头主要有一字形、三角形、十字形或X字型等,这些结构都有一个共同的特征就是刀片左右面刀刃薄厚一致,对岩石切入力和开裂较小,阻力大,在钻头旋转时主要靠刀片刀刃给岩石强撞击力来把岩石劈裂开,从而完成岩心钻取,这种强撞击劈裂力极易造成岩心破碎,钻取的岩心大多为破碎块体,不利于岩石成分分析和力学性能测试,此外刀刃口竖直,与岩石接触时没有良好的力学分担效果,力全部由刀片底部位置承担,极易造成刀片与钻头脱落,从而严重影响了取芯作业的工作效率、质量及取芯钻头使用的稳定性。When it is necessary to analyze geological rock formations in mining and building construction, a core drill bit with a diamond blade is often installed at the front end of the drill pipe casing for drilling. The core drilling bit plays a major role in the integrity and high drilling efficiency of core drilling. The blade structure set by the core drilling bit is the key to improving the integrity and high drilling efficiency of core drilling. No matter how large the rotary power of the drill bit is, without a reasonable mechanical structure design of the drill bit blade, it will not help, and will only cause a lot of energy waste. As for the current coring diamond bits, there are mainly one-shaped, triangular, cross-shaped or X-shaped, etc. These structures have a common feature that the thickness of the blade on the left and right sides of the blade is the same, the cutting force and cracking of the rock are small, and the resistance is large. When the drill bit rotates, it mainly relies on the strong impact force of the blade edge to split the rock, so as to complete the core drilling. This strong impact splitting force can easily cause the core to be broken, and most of the cores drilled are broken blocks, which is not conducive to Rock composition analysis and mechanical performance test, in addition, the blade edge is vertical, and there is no good mechanical sharing effect when it is in contact with the rock, and the force is all borne by the bottom of the blade, which can easily cause the blade and the drill to fall off, thus seriously affecting the core coring work. Efficiency, quality and stability of use of coring bits.
因此针对这一问题,迫切需要开发一种全新的金刚石取芯钻头结构,以满足实际使用的需要。Therefore, in view of this problem, it is urgent to develop a new structure of diamond coring bit to meet the needs of practical use.
实用新型内容Utility model content
为了解决现有技术上的不足,本新型提供一种楔型金刚石取芯钻头,该新型通过把钻头刀片分为前峰和背峰的一体结构设计,前峰与钻头旋转方向一致,把前峰刃口在水平方向上开口设计成为45°的由薄到厚结构,在竖直方向上设计成65°、45°的梯度结构,极大提高金刚石取芯刀片在旋转钻取岩心时对岩石的切入力、开裂效果,同时比起一字形刀片,增加了刀片向下的分力作用,增加了刀片与钻头之间的稳定性,从而更容易保证岩心钻取的完整性和钻取效率,以及刀片稳定性。In order to solve the deficiencies in the prior art, the present invention provides a wedge-shaped diamond coring drill bit, which is designed through an integrated structure that divides the drill blade into a front peak and a back peak, and the front peak is consistent with the rotation direction of the drill bit. The cutting edge is designed to have a thin-to-thick structure of 45° in the horizontal direction, and a gradient structure of 65° and 45° in the vertical direction, which greatly improves the impact of the diamond coring blade on the rock when rotating the core. The cutting force and cracking effect, and at the same time, compared with the flat-shaped blade, the downward component force of the blade is increased, and the stability between the blade and the drill bit is increased, so that it is easier to ensure the integrity of core drilling and drilling efficiency, and Blade stability.
为了实现上述目的,本实用新型是通过如下的技术方案来实现:In order to achieve the above object, the present invention is realized through the following technical solutions:
一种楔型金刚石取芯钻头,包括刀杆及刀片,其中所述刀杆为空心圆柱腔体结构,刀片若干,环绕刀杆轴线与刀杆前端面连接,刀片包括前峰和背峰,其中背峰位于前锋后侧,与前锋后侧面连接,且前锋切割方向与刀杆旋转方向一致,背峰切割方向与刀杆旋转方向相反,背峰为棱台结构结构,其上端面比前锋上端面低至少0.5毫米,前峰为楔型体结构,包括刀刃口Ⅰ、刀刃口Ⅱ、刀刃面Ⅰ、刀刃面Ⅱ、刀刃面Ⅲ、刀刃面Ⅳ,所述刀刃口Ⅱ与刀刃口Ⅰ为一体式结构,且刀刃口Ⅰ位于刀刃口Ⅱ下方,刀刃口Ⅰ与水平面呈50°—70°夹角,刀刃口Ⅱ与水平面呈30°—50°夹角,刀刃口Ⅰ对应的前峰内侧面设刀刃面Ⅰ,外侧面设刀刃面Ⅱ,刀刃口Ⅱ对应的前峰内侧面设刀刃面Ⅲ,外侧面设刀刃面Ⅳ,刀刃面Ⅰ和刀刃面Ⅱ相交并呈30°—50°夹角,刀刃面Ⅲ和刀刃面Ⅳ相交并呈30°—50°夹角,且刀刃面Ⅰ、刀刃面Ⅱ、刀刃面Ⅲ、刀刃面Ⅳ均为圆弧面结构。A wedge-shaped diamond coring drill bit, comprising a shank and a blade, wherein the shank is a hollow cylindrical cavity structure, a plurality of blades are connected with the front end surface of the shank around the axis of the shank, and the blade includes a front peak and a back peak, wherein The back peak is located on the rear side of the forward and is connected to the rear side of the forward, and the cutting direction of the forward is consistent with the rotation direction of the cutter bar, and the cutting direction of the back peak is opposite to the rotation direction of the cutter bar. At least 0.5 mm lower, the front peak is a wedge-shaped body structure, including cutting edge I, cutting edge II, cutting edge face I, cutting edge face II, cutting edge face III, cutting edge face IV, the cutting edge II and cutting edge I are integrated In addition, the knife edge I is located below the knife edge II, the knife edge I and the horizontal plane are at an angle of 50°-70°, the knife edge II is at a 30°-50° angle with the horizontal plane, and the inner side of the front peak corresponding to the knife edge I is set. Blade face I, blade face II is set on the outer side, blade face III is set on the inner side of the front peak corresponding to blade edge II, blade face IV is set on the outer side, blade face I and blade face II intersect and form an included angle of 30°-50°. The blade face III and the blade face IV intersect and form an included angle of 30°-50°, and the blade face I, the blade face II, the blade face III, and the blade face IV are all arc surface structures.
进一步的,所述刀片的前峰和背峰间为一体式结构,且各刀片与刀杆前端面间通过滑槽、销钉、螺栓结构中至少一种连接,同时刀片与刀杆前端面间另可通过焊接连接。Further, the front peak and the back peak of the blade are in an integrated structure, and each blade and the front end face of the blade are connected by at least one of a chute, a pin, and a bolt structure, and the blade and the front end face of the blade are connected by at least one. Can be connected by welding.
进一步的,所述刀杆前端面连接的各刀片间间距为0—10毫米,且各刀片总长度不小于刀杆前端面周长的80%。Further, the distance between the blades connected by the front end face of the cutter bar is 0-10 mm, and the total length of each blade is not less than 80% of the circumference of the front end face of the cutter bar.
进一步的,所述刀片前峰和背峰连接面的外侧面与刀杆外侧面平齐分布,且刀刃面Ⅱ和刀刃面Ⅳ曲面采用弧度与钻杆一致,且刀刃口Ⅰ、刀刃口Ⅱ与刀杆旋转方向保持在同一圆弧线上。Further, the outer side of the connecting surface of the front peak and the back peak of the blade is flush with the outer side of the cutter bar, and the curved surfaces of the cutting edge surface II and the cutting edge surface IV are consistent with the drill rod, and the cutting edge I, the cutting edge II are consistent with the drill rod. The rotation direction of the tool holder is kept on the same arc line.
进一步的,所述背峰为轴向界面呈等腰题型及直角梯形中任意一种的四棱台结构,且其内侧面和外侧面均为与刀刃面Ⅲ、刀刃面Ⅳ同轴分布的曲面结构。Further, the back peak is a quadrangular pyramid structure in which the axial interface is any one of an isosceles shape and a right-angled trapezoid, and its inner side and outer side are distributed coaxially with the blade face III and the blade face IV. surface structure.
进一步的,所述前峰和背峰上端面均与刀杆前端面平行分布,且前锋高度不小于刀片最大宽度的2倍。Further, the upper end surfaces of the front peak and the back peak are distributed parallel to the front end surface of the cutter bar, and the height of the front edge is not less than 2 times the maximum width of the blade.
本新型通过把钻头刀片分为前峰和背峰的一体结构设计,前峰与钻头旋转方向一致,把前峰刃口在水平方向上开口设计成为45°的由薄到厚结构,在竖直方向上设计成65°、45°的梯度结构,实现将取芯钻头的刀片做成薄厚不一致结构体,刀刃口非竖直结构,能有效减少刀片刀刃面与岩石之间的阻力和撞击力,提高刀片对岩石的切入力,从而极大提高金刚石取芯刀片在旋转钻取岩心时对岩石的切入力、开裂效果,同时增加了刀片向下的分力作用,增加了刀片与刀杆之间的稳定性,更容易保证岩心钻取的完整性和钻取效率,以及刀片稳定性。In this new model, the drill blade is divided into an integrated structure design of front peak and back peak, the front peak is consistent with the rotation direction of the drill, and the front peak cutting edge is designed to be a 45° thin-to-thick structure in the horizontal direction. The direction is designed as a gradient structure of 65° and 45°, so that the blade of the core drill can be made into a structure with inconsistent thickness and thickness. Improve the cutting force of the blade to the rock, so as to greatly improve the cutting force and cracking effect of the diamond coring blade on the rock when rotating the core, and at the same time increase the downward force of the blade, and increase the distance between the blade and the shank. It is easier to ensure the integrity and efficiency of core drilling, as well as blade stability.
附图说明Description of drawings
下面结合附图和具体实施方式来详细说明本新型;The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments;
图1为本新型结构示意图;Fig. 1 is a schematic diagram of the new structure;
图2为刀片主视图结构示意图;Figure 2 is a schematic structural diagram of a front view of a blade;
图3为刀片侧视视图结构示意图;3 is a schematic structural diagram of a side view of a blade;
图4为取样时刀刃面与岩层间受力结构示意图;Figure 4 is a schematic diagram of the force structure between the blade face and the rock formation during sampling;
图5为取样时刀刃口Ⅰ和刀刃口Ⅱ与岩层间受力结构示意图。Figure 5 is a schematic diagram of the force structure between the cutting edge I and cutting edge II and the rock formation during sampling.
具体实施方式Detailed ways
为使本新型实现的技术手段、创作特征、达成目的与功效易于施工,下面结合具体实施方式,进一步阐述本新型。In order to facilitate the construction of the technical means, creation features, achievement goals and effects of the present invention, the present invention will be further described below with reference to the specific embodiments.
如图1-4所示,一种楔型金刚石取芯钻头,包括刀杆1及刀片2,其中刀杆1为空心圆柱腔体结构,刀片2若干,环绕刀杆1轴线与刀杆1前端面连接,刀片2包括前峰21和背峰22,其中背峰22位于前锋21后侧,与前锋21后侧面连接,且前锋21切割方向与刀杆1旋转方向一致,背峰22切割方向与刀杆1旋转方向相反,背峰22为棱台结构结构,其上端面比前锋21上端面低至少0.5毫米,前峰21为楔型体结构,包括刀刃口Ⅰ211、刀刃口Ⅱ212、刀刃面Ⅰ213、刀刃面Ⅱ214、刀刃面Ⅲ215、刀刃面Ⅳ216,所述刀刃口Ⅱ212与刀刃口Ⅰ211为一体式结构,且刀刃口Ⅰ211位于刀刃口Ⅱ212下方,刀刃口Ⅰ211与水平面呈50°—70°夹角,刀刃口Ⅱ212与水平面呈30°—50°夹角,刀刃口Ⅰ211对应的前峰21内侧面设刀刃面Ⅰ213,外侧面设刀刃面Ⅱ214,刀刃口Ⅱ212对应的前峰21内侧面设刀刃面Ⅲ215,外侧面设刀刃面Ⅳ216,刀刃面Ⅰ213、刀刃面Ⅱ214相交、刀刃面Ⅲ215和刀刃面Ⅳ216相交,并呈30°—50°夹角,且刀刃面Ⅰ213、刀刃面Ⅱ214、刀刃面Ⅲ215、刀刃面Ⅳ216均为圆弧面结构。As shown in Figures 1-4, a wedge-shaped diamond core drill includes a
优选的,所述刀刃口Ⅱ212与刀刃口Ⅰ211为一体式结构,且刀刃口Ⅰ211位于刀刃口Ⅱ212下方,刀刃口Ⅰ211与水平面呈65°夹角,刀刃口Ⅱ212与水平面呈45°夹角;刀刃面Ⅰ213和刀刃面Ⅱ214相交、刀刃面Ⅲ215和刀刃面Ⅳ216相交,并均呈45°夹角。Preferably, the knife edge II 212 and the knife edge I 211 have an integral structure, and the knife edge I 211 is located below the knife edge II 212, the knife edge I 211 and the horizontal plane form an angle of 65°, and the knife edge II 212 and the horizontal plane form an included angle of 45°; Face I 213 intersects with blade face II 214, and blade face III 215 intersects with blade face IV 216, and they all form an included angle of 45°.
本实施例中,所述刀片2的前峰21和背峰22间为一体式结构,且各刀片2与刀杆1前端面间通过滑槽、销钉、螺栓结构中至少一种连接,同时刀片2与刀杆1前端面间另可通过焊接连接。In this embodiment, the
通过刀片与刀杆间采用分体式结构,可实现根据取芯作业需要,灵活调整刀片分布位置,同时实现在取芯运行中当局部刀片损坏时,可实现灵活进行更换及维护作业。By adopting a split structure between the blade and the shank, the distribution position of the blade can be flexibly adjusted according to the needs of the coring operation, and at the same time, when the local blade is damaged during the coring operation, it can be flexibly replaced and maintained.
进一步优化的,所述刀杆1前端面连接的各刀片2间间距为0—10毫米,且各刀片2总长度不小于刀杆1前端面周长的80%。Further optimized, the distance between the
同时,所述刀片2前峰21和背峰22连接面的外侧面与刀杆1外侧面平齐分布,且刀刃面Ⅱ214和刀刃面Ⅳ216曲面采用弧度与钻杆一致,且刀刃口Ⅰ211、刀刃口Ⅱ212与刀杆1旋转方向保持在同一圆弧线上。At the same time, the outer side of the connecting surface of the
通过该圆弧结构设计,可有效增加前锋各刀刃面与岩石的接触面积,发挥刀刃面最大切入力,提高取芯作业效率。The arc structure design can effectively increase the contact area between each cutting edge face of the forward and the rock, exert the maximum cutting force of the cutting edge face, and improve the efficiency of coring operation.
本实施例中,所述背峰22为轴向界面呈等腰题型及直角梯形中任意一种的四棱台结构,且其内侧面和外侧面均为与刀刃面Ⅲ215、刀刃面Ⅳ216同轴分布的曲面结构。In this embodiment, the
通过增大背峰与前峰接触面积,加大对前峰的反作用力,提高刀片的稳定性;背峰高度略低于前峰,目的在于避免背峰与岩石直接接触,确保前峰与岩石的钻取效率。By increasing the contact area between the back peak and the front peak, the reaction force to the front peak is increased, and the stability of the blade is improved; the height of the back peak is slightly lower than the front peak, the purpose is to avoid the direct contact between the back peak and the rock, and ensure that the front peak and the rock are in direct contact with each other. drilling efficiency.
进一步优化的,所述前峰21和背峰22上端面均与刀杆1前端面平行分布,且前锋21高度不小于刀片2最大宽度的2倍。For further optimization, the upper end surfaces of the
如图4和5所示,在实际取芯作业时:As shown in Figures 4 and 5, during the actual coring operation:
通过设置刀刃口Ⅰ和刀刃口Ⅱ相交、刀刃面Ⅲ和刀刃面Ⅳ相交,并呈45°夹角的由薄到厚结构,由于刀刃口两个刀刃面形成45°角会产生垂直与这两个刀刃面的分力F1、F2,这两个分力会同时作用给岩石,目的在于增大对岩石的开裂作用效果,同时由于刀刃口为由薄到厚结构,刀刃口与岩石阻力F会减少,对岩石切入力增大;By setting the intersection of cutting edge I and cutting edge II, intersection of cutting edge surface III and cutting edge surface IV, and forming a thin-to-thick structure with an included angle of 45°, since the two cutting edge surfaces of the cutting edge form a 45° angle, there will be a vertical relationship with these two. The component forces F1 and F2 on the blade face, these two components will act on the rock at the same time, the purpose is to increase the cracking effect on the rock, and because the blade edge is thin to thick structure, the resistance F between the blade edge and the rock will be decrease, the cutting force to the rock increases;
通过设置刀刃口Ⅱ与刀刃口Ⅰ为一体式结构,且刀刃口Ⅰ位于刀刃口Ⅱ下方,刀刃口Ⅰ与水平面呈65°夹角,刀刃口Ⅱ与水平面呈45°夹角结构,钻头在钻取岩心时,由于岩石给刀刃口的力大多为水平方向的力F4、F6等和一些非水平力F3、F5等,把刀刃口在竖直方向上设计成65°、45°的梯度结构,刀片在竖直面上产生一个向下的分力Fa给刀片底部位置,加大刀片稳定性,防治刀片脱离刀杆,提高取芯钻头设备运行的稳定性和可靠性。By setting the knife edge II and the knife edge I into an integrated structure, and the knife edge I is located below the knife edge II, the knife edge I and the horizontal plane form an included angle of 65°, and the knife edge II and the horizontal plane have a 45° included angle structure. When taking the core, since the force of the rock to the cutting edge is mostly horizontal forces F4, F6, etc. and some non-horizontal forces F3, F5, etc., the cutting edge is designed to be a gradient structure of 65° and 45° in the vertical direction. The blade generates a downward component force Fa on the vertical plane to the bottom of the blade, which increases the stability of the blade, prevents the blade from separating from the shank, and improves the stability and reliability of the core drilling equipment.
本新型通过把钻头刀片分为前峰和背峰的一体结构设计,前峰与钻头旋转方向一致,把前峰刃口在水平方向上开口设计成为45°的由薄到厚结构,在竖直方向上设计成65°、45°的梯度结构,实现将取芯钻头的刀片做成薄厚不一致结构体,刀刃口非竖直结构,能有效减少刀片刀刃面与岩石之间的阻力和撞击力,提高刀片对岩石的切入力,从而极大提高金刚石取芯刀片在旋转钻取岩心时对岩石的切入力、开裂效果,同时增加了刀片向下的分力作用,增加了刀片与刀杆之间的稳定性,更容易保证岩心钻取的完整性和钻取效率,以及刀片稳定性。In this new model, the drill blade is divided into an integrated structure design of front peak and back peak, the front peak is consistent with the rotation direction of the drill, and the front peak cutting edge is designed to be a 45° thin-to-thick structure in the horizontal direction. The direction is designed as a gradient structure of 65° and 45°, so that the blade of the core drill can be made into a structure with inconsistent thickness and thickness. Improve the cutting force of the blade to the rock, so as to greatly improve the cutting force and cracking effect of the diamond coring blade on the rock when rotating the core, and at the same time increase the downward force of the blade, and increase the distance between the blade and the shank. It is easier to ensure the integrity and efficiency of core drilling, as well as blade stability.
以上显示和描述了本新型的基本原理和主要特征和本新型的优点。本行业的技术人员应该了解,本新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本新型的原理,在不脱离本新型精神和范围的前提下,本新型还会有各种变化和改进,这些变化和改进都落入要求保护的本新型范围内。本新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present invention and the advantages of the present invention are shown and described above. It should be understood by those skilled in the art that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Various changes and improvements fall within the scope of the claimed invention. The scope of protection of the present invention is defined by the appended claims and their equivalents.
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