CN217398284U - Control system for hoisting operation - Google Patents

Control system for hoisting operation Download PDF

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Publication number
CN217398284U
CN217398284U CN202220952919.0U CN202220952919U CN217398284U CN 217398284 U CN217398284 U CN 217398284U CN 202220952919 U CN202220952919 U CN 202220952919U CN 217398284 U CN217398284 U CN 217398284U
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Prior art keywords
lifting
main control
control system
control board
hoisting
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CN202220952919.0U
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Inventor
郭轶
丁平
俞晓斌
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Sany America Inc
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Sany America Inc
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Abstract

The utility model provides a control system of jack-up operation, the system includes: the system comprises a hoisting device, an acquisition part, an unmanned aerial vehicle and a remote monitoring platform; the acquisition part is arranged on the hoisting equipment and is used for acquiring images of an operation area; the unmanned aerial vehicle flies in the range of the operation area and is used for acquiring images of the hoisting equipment and the operation area; the remote monitoring platform is respectively connected with the hoisting equipment, the acquisition part and the unmanned aerial vehicle. The utility model provides a pair of control system of jack-up operation through set up the collection portion at hoisting equipment, carry out the unmanned aerial vehicle of aerial collection in the operation region to and distal end monitoring platform, realized the safety monitoring of multidimension degree and the cooperation operation of full flow.

Description

Control system for hoisting operation
Technical Field
The utility model relates to an engineering machine tool technical field especially relates to a control system of jack-up operation.
Background
The crane is an important engineering facility, can perform mobile transportation in the vertical direction and the horizontal direction on large materials through actions such as lifting, amplitude changing, rotation and the like, can be widely applied to scenes such as construction sites, and is low in intelligent degree because a driver is required to drive the crane in an operation cabin depending on the skill and experience of the driver.
In order to improve the intelligent degree of the hoisting equipment, the whole tracking monitoring is necessary to be kept in the operation process of moving and transporting large materials, and then the unmanned operation of the crane is realized. Through tracking monitoring, whether the operation process of the intelligent crane conforms to a preset action scheme or not is judged, and whether the state parameters and the environmental parameters of the intelligent crane and materials are in a preset threshold range or not is judged; when the working process deviates from the preset action scheme or the state parameter or the environmental parameter, feedback type adjustment updating is carried out, and quick response can be realized when an emergency situation occurs.
However, in the conventional tracking and monitoring of the intelligent crane, the tracking and monitoring of the operation process, the state parameters and the environmental parameters can only be performed by using cameras, sensors and the like which are installed at the positions of a crane boom and the like, so that dead angles of a visual field and a monitoring range exist, the acquired information is incomplete, and the judgment of the operation process of the crane has deviation.
SUMMERY OF THE UTILITY MODEL
The utility model provides a control system of jack-up operation for solve current jack-up operation monitored control system and can't satisfy the operation demand, there is the defect of potential safety hazard, through set up the collection portion at hoisting equipment, carry out the unmanned aerial vehicle of aerial collection in the operation region, and distal end monitoring platform, realized the safety monitoring of multidimension degree and the cooperation operation of full flow.
According to the utility model provides a pair of control system of jack-up operation, include: the system comprises a hoisting device, an acquisition part, an unmanned aerial vehicle and a remote monitoring platform;
the acquisition part is arranged on the hoisting equipment and is used for acquiring images of an operation area;
the unmanned aerial vehicle flies in the range of the operation area and is used for acquiring images of the hoisting equipment and the operation area;
the remote monitoring platform is respectively connected with the hoisting equipment, the acquisition part and the unmanned aerial vehicle.
According to the utility model discloses an embodiment, hoisting equipment includes: the lifting device comprises a lifting arm, a lifting rope, a lifting hook, a hoisting mechanism, a pulley block and a rotary table;
the suspension arm is arranged on the rotary table;
the hoisting mechanism is arranged on the suspension arm or the rotary table;
the pulley block is arranged at the top end of the suspension arm;
one end of the lifting rope is fixedly connected with the hoisting mechanism, and the other end of the lifting rope penetrates through the pulley block and then is connected with the lifting hook;
wherein, the collection portion sets up in the davit.
Particularly, the embodiment provides an implementation mode of a suspension arm, a lifting rope and a lifting hook, and the suspension arm, the lifting rope and the lifting hook are arranged to realize the lifting of a lifted object.
According to the utility model discloses an embodiment, the collection portion includes: the system comprises a main control board, a vision camera, a laser radar and an adjusting unit;
the vision camera is connected with the main control board;
the laser radar is connected with the main control board;
the main control board is connected with the remote monitoring platform;
the main control board, the vision camera and the laser radar are respectively arranged on the adjusting unit;
the adjusting unit is connected with the suspension arm so as to adjust the acquisition angles of the vision camera and the laser radar.
Particularly, this embodiment provides an implementation mode of main control panel, vision camera, lidar and regulating unit, and vision camera and lidar have realized the acquisition to lifting hook and lift by crane relevant parameter to accessible regulating unit adjusts the collection angle, realizes the multi-angle and gathers.
Furthermore, the vision camera, the laser radar and the unmanned aerial vehicle realize multi-dimensional data parameters, and the implementation of hoisting operation provides data support.
According to the utility model discloses an embodiment, the collection portion still includes: the RTK board card is connected with the main control board to acquire any one or more position parameters of the suspension arm, the lifting rope and the lifting hook.
Particularly, this embodiment provides an implementation way of RTK integrated circuit board, through setting up the RTK integrated circuit board of being connected with the main control board, has realized the collection to position parameters such as davit, lifting rope and lifting hook.
According to the utility model discloses an embodiment, the collection portion still includes: the IMU board card is connected with the main control board so as to acquire any one or more angle parameters of the suspension arm, the lifting rope and the lifting hook.
Particularly, this embodiment provides an implementation of IMU integrated circuit board, through setting up the IMU integrated circuit board of being connected with the main control board, has realized the collection to angle parameters such as davit, lifting rope and lifting hook.
According to the utility model discloses an embodiment, the collection portion still includes: the 5G integrated circuit board, the 5G integrated circuit board with the main control board is connected, the main control board passes through the 5G integrated circuit board realize with 5G communication between the remote monitoring platform is connected.
Specifically, this embodiment provides an implementation manner of a 5G board card, and the 5G communication connection of the control system is realized by setting the 5G board card connected to the main control board.
According to the utility model discloses an embodiment, the collection portion still includes: and the energy supply unit is connected with the main control board to realize the power supply of the main control board.
Specifically, the present embodiment provides an implementation manner of an energy supply unit, and the long-time endurance of the main control board is realized through the power supply unit.
According to the utility model discloses an embodiment still includes: and the remote display terminal is connected with the remote monitoring platform to display the information of the remote monitoring platform.
Specifically, the embodiment provides an implementation manner of a remote display terminal, and by setting the remote display terminal, the hoisting operation can be observed in real time on a remote monitoring platform.
According to an embodiment of the present invention, the hoisting device is a crane.
In particular, the present embodiments provide an implementation of a lifting device.
According to an embodiment of the present invention, the crane is a crawler.
In particular, the present embodiments provide another implementation of a lifting device.
The utility model provides an above-mentioned one or more technical scheme has one of following technological effect at least: the utility model provides a pair of control system of jack-up operation through set up the collection portion at hoisting equipment, carry out the unmanned aerial vehicle of aerial collection in the operation region to and distal end monitoring platform, realized the safety monitoring of multidimension degree and the cooperation operation of full flow.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
In order to clearly illustrate the technical solutions of the present invention or the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic structural relationship diagram of a hoisting device in a control system for hoisting operation provided by the present invention;
fig. 2 is one of the schematic layout diagrams of the control system for hoisting operation provided by the present invention;
fig. 3 is a second schematic layout diagram of a control system for lifting operation according to the present invention.
Reference numerals are as follows:
10. a collecting part; 11. a main control board; 12. a vision camera; 13. a laser radar; 14. an adjustment unit; 15. an RTK board card; 16. an IMU board card; 17. 5G board card; 18. an energy supply unit;
20. an unmanned aerial vehicle;
30. a remote monitoring platform; 31. a remote display terminal;
40. a suspension arm; 41. a lifting rope; 42. and (4) a lifting hook.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
In the description of the embodiments of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the embodiments of the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In some embodiments of the present invention, as shown in fig. 1 to 3, the present invention provides a control system for hoisting operation, including: the system comprises a hoisting device, an acquisition part 10, an unmanned aerial vehicle 20 and a remote monitoring platform 30; the acquisition part 10 is arranged on the hoisting equipment and is used for acquiring images of the operation area; the unmanned aerial vehicle 20 flies in the range of the operation area and is used for acquiring images of hoisting equipment and the operation area; the remote monitoring platform 30 is respectively connected with the hoisting equipment, the acquisition part 10 and the unmanned aerial vehicle 20.
In detail, the utility model provides a control system of jack-up operation for solve current jack-up operation monitored control system and can't satisfy the operation demand, there is the defect of potential safety hazard, through set up collection portion 10, carry out the unmanned aerial vehicle 20 of aerial collection in the operation region at hoisting equipment, and distal end monitoring platform, realized the safety monitoring of multidimension degree and the cooperation operation of full flow.
In some possible embodiments of the present invention, the hoisting device comprises: the lifting device comprises a lifting arm 40, a lifting rope 41, a lifting hook 42, a hoisting mechanism, a pulley block and a rotary table; the suspension arm 40 is arranged on the rotary table; one end of a lifting rope 41 is connected with the hoisting mechanism or the rotary table, one end of the lifting rope 41 is fixedly connected with the hoisting mechanism, and the other end of the lifting rope 41 penetrates through the pulley block and then is connected with a lifting hook 42; wherein, the collecting part 10 is arranged on the suspension arm 40.
Specifically, the present embodiment provides an embodiment of the boom 40, the lifting rope 41 and the hook 42, and the lifting of the lifted object is realized by arranging the boom 40, the lifting rope 41 and the hook 42.
In a possible embodiment, the harvesting portion 10 is arranged at the top of the boom 40.
In a possible embodiment, the harvesting portion 10 is arranged in the middle of the boom 40.
In a possible embodiment, the harvesting portion 10 is arranged at the bottom of the boom 40.
In a possible embodiment, the harvesting portion 10 is arranged on the upper carriage of the fixed boom 40.
In a possible embodiment, the hoisting device further comprises: the device comprises a lower vehicle and an upper vehicle which can rotate around the lower vehicle, wherein one end of an arm support is connected to one side of the top of the upper vehicle through a pin shaft, and an amplitude changing device (amplitude changing winch) of a suspension arm 40 and a lifting device (lifting winch) of a lifting rope 41 are mounted on the upper vehicle; the get-off vehicle is provided with a running mechanism (such as a track running mechanism or a wheel running mechanism), so that the whole vehicle can move freely.
In some possible embodiments of the present invention, the collecting unit 10 includes: a main control board 11, a vision camera 12, a laser radar 13 and an adjusting unit 14; the vision camera 12 is connected with the main control board 11; the laser radar 13 is connected with the main control board 11; the main control board 11 is connected with the remote monitoring platform 30; the main control board 11, the vision camera 12 and the laser radar 13 are respectively arranged on the adjusting unit 14; wherein, the adjusting unit 14 is connected with the boom 40 to realize the adjustment of the acquisition angles of the vision camera 12 and the laser radar 13.
Specifically, the embodiment provides an implementation mode of a main control board 11, a vision camera 12, a laser radar 13 and an adjusting unit 14, the vision camera 12 and the laser radar 13 realize acquisition of relevant parameters of a lifting hook 42 and a lifted object, and the acquisition angle can be adjusted through the adjusting unit 14 to realize multi-angle acquisition.
Further, the vision camera 12, the laser radar 13 and the unmanned aerial vehicle 20 realize multi-dimensional data parameters, and data support is provided for implementation of hoisting operation.
In a possible embodiment, the lifting device is provided with a remote control for controlling the drone 20, from which control of the drone 20 may be effected.
In a possible implementation, the vision camera 12 is used to monitor the surrounding environment and provide a visual image of the surrounding environment.
In a possible embodiment, the lidar 13 is used to monitor ambient spatial information, detect the spatial position and attitude of the hook 42 in real time, and track important targets of the work environment in real time.
In a possible embodiment, the adjustment unit 14 is arranged close to the top end of the boom 40.
In a possible embodiment, the adjusting unit 14 is fixed on the steel framework of the boom arm 40, and a certain distance is reserved from the top end of the boom arm 40, so that a certain included angle is ensured between the lifting rope 41 and the hook 42, and it is ensured that the lifting rope 41 does not affect the sight of the first collecting unit and the second collecting unit for collecting the hook 42 during the lifting process.
In a possible embodiment, the adjustment unit 14 has, in addition to adjusting the collection angle and the posture, a corresponding protection structure for blocking rain, sunlight, etc.
In a possible embodiment, the adjustment unit 14 comprises two angularly displaced rotary tables arranged one above the other.
In a possible embodiment, the main control board 11 provides basic support for regulating the operation of the unit 14, including power supply, communication, control output, etc.
In some possible embodiments of the present invention, the collecting part 10 further includes: the RTK board card 15 and the RTK board card 15 are connected with the main control board 11 to acquire any one or more position parameters of the suspension arm 40, the lifting rope 41 and the lifting hook 42.
Specifically, the embodiment provides an implementation manner of the RTK board card 15, and the RTK board card 15 connected to the main control board 11 is arranged to acquire position parameters of the boom 40, the lifting rope 41, the lifting hook 42, and the like.
In a possible embodiment, RTK is known as Real-time kinematic, a Real-time dynamic measurement technique, which is a Real-time differential gps (rtdgps) technique based on carrier phase observations.
In some possible embodiments of the present invention, the collecting part 10 further includes: the IMU board card 16 and the IMU board card 16 are connected to the main control board 11 to acquire any one or several angle parameters of the boom 40, the lifting rope 41 and the hook 42.
Specifically, the embodiment provides an implementation manner of the IMU board 16, and the IMU board 16 connected to the main control board 11 is arranged to acquire angle parameters of the boom 40, the lifting rope 41, the hook 42, and the like.
In a possible embodiment, the IMU is known as the Inertial Measurement Unit, an Inertial Measurement Unit, mainly used as a sensor for detecting and measuring acceleration and rotational movements.
In some possible embodiments of the present invention, the collecting part 10 further includes: the 5G board card 17 and the 5G board card 17 are connected with the main control board 11, and the main control board 11 is connected with the remote monitoring platform 30 through 5G communication achieved through the 5G board card 17.
Specifically, this embodiment provides an implementation manner of the 5G board card 17, and the 5G communication connection of the control system is realized by setting the 5G board card 17 connected to the main control board 11.
In a possible implementation manner, the wireless communication system further comprises an LTE board and an LTE antenna, wherein the LTE board is connected with the main control unit, the LTE antenna is connected with the LTE board, and LTE is called Long Term Evolution in a full-scale mode and is Evolution of 3G.
In some possible embodiments of the present invention, the collecting part 10 further includes: and the energy supply unit 18, the energy supply unit 18 is connected with the main control board 11 to realize the power supply of the main control board 11.
Specifically, the present embodiment provides an implementation of the power supply unit 18, and the long-time endurance of the main control board 11 is realized through the power supply unit.
In some possible embodiments of the present invention, the method further comprises: and the remote display terminal 31, wherein the remote display terminal 31 is connected with the remote monitoring platform 30 to display the information of the remote monitoring platform 30.
Specifically, the embodiment provides an implementation manner of the remote display terminal 31, and by providing the remote display terminal 31, the hoisting operation can be observed in real time at the remote monitoring platform 30.
In a possible embodiment, the remote display terminal 31 is a screen group consisting of a plurality of display screens.
In some possible embodiments of the present invention, the hoisting device is a crane.
In particular, the present embodiments provide an implementation of a lifting device.
In some possible embodiments of the present invention, the crane is a crawler.
In particular, the present embodiments provide another implementation of a lifting device.
The utility model provides an above-mentioned one or more technical scheme has one of following technological effect at least: the utility model provides a pair of control system of jack-up operation through set up collection portion 10, carry out the unmanned aerial vehicle 20 of aerial collection in the operation region at hoisting equipment to and distal end monitoring platform, realized the safety monitoring of multidimension degree and the collaborative operation of full flow.
In the description of the embodiments of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the terms "connected" and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the embodiments of the present invention can be understood by those skilled in the art according to specific situations.
In the description herein, references to "one embodiment," "some embodiments," "manner," "particular manner," or "some manner" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or manner is included in at least one embodiment or manner of an embodiment of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or mode. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or modes. Furthermore, various embodiments or modes described in this specification, as well as features of various embodiments or modes, may be combined and combined by those skilled in the art without contradiction.
Finally, it should be noted that: the above embodiments are only for illustrating the present invention, and are not to be construed as limiting the present invention. Although the present invention has been described in detail with reference to the embodiments, it should be understood by those skilled in the art that various combinations, modifications or equivalent substitutions may be made to the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention, and all of the technical solutions should be covered by the scope of the claims of the present invention.

Claims (10)

1. A control system for lifting operations, comprising: the system comprises a hoisting device, a collecting part (10), an unmanned aerial vehicle (20) and a remote monitoring platform (30);
the acquisition part (10) is arranged on the hoisting equipment and is used for acquiring images of an operation area;
the unmanned aerial vehicle (20) flies in the range of the operation area and is used for acquiring images of the hoisting equipment and the operation area;
the remote monitoring platform (30) is respectively connected with the hoisting equipment, the acquisition part (10) and the unmanned aerial vehicle (20).
2. The control system for hoisting operations of claim 1, wherein the hoisting device comprises: the lifting device comprises a lifting arm (40), a lifting rope (41), a lifting hook (42), a hoisting mechanism, a pulley block and a rotary table;
the suspension arm (40) is arranged on the rotary table;
the hoisting mechanism is arranged on the suspension arm (40) or the rotary table;
the pulley block is arranged at the top end of the suspension arm (40);
one end of the lifting rope (41) is fixedly connected with the hoisting mechanism, and the other end of the lifting rope (41) penetrates through the pulley block and then is connected with the lifting hook (42);
wherein the collecting part (10) is arranged on the suspension arm (40).
3. Control system for lifting operations according to claim 2, characterized in that the pick-up section (10) comprises: the device comprises a main control board (11), a vision camera (12), a laser radar (13) and an adjusting unit (14);
the vision camera (12) is connected with the main control board (11);
the laser radar (13) is connected with the main control board (11);
the main control board (11) is connected with the remote monitoring platform (30);
the main control board (11), the vision camera (12) and the laser radar (13) are respectively arranged on the adjusting unit (14);
wherein the adjusting unit (14) is connected with the boom (40) to enable adjustment of the acquisition angle of the vision camera (12) and the lidar (13).
4. Hoisting operation control system according to claim 3, characterized in that the pick-up section (10) further comprises: the RTK board card (15), the RTK board card (15) with main control board (11) are connected, in order to realize to davit (40), lifting rope (41) and arbitrary one or several acquisition of position parameter in lifting hook (42).
5. A control system for lifting operations according to claim 3, characterized in that the pick-up section (10) further comprises: the IMU board card (16), IMU board card (16) with main control board (11) are connected, in order to realize to davit (40), lifting rope (41) and the collection of arbitrary one or several angle parameter in lifting hook (42).
6. A control system for lifting operations according to claim 3, characterized in that the pick-up section (10) further comprises: 5G integrated circuit board (17), 5G integrated circuit board (17) with main control board (11) are connected, main control board (11) pass through 5G integrated circuit board (17) realize with 5G communication between remote monitoring platform (30) is connected.
7. A control system for lifting operations according to claim 3, characterized in that the pick-up section (10) further comprises: the energy supply unit (18), the energy supply unit (18) with main control board (11) are connected, in order to realize to the power supply of main control board (11).
8. The control system for lifting operations as claimed in any one of claims 1 to 7, further comprising: the remote display terminal (31), the remote display terminal (31) with remote monitoring platform (30) is connected, in order to show remote monitoring platform (30)'s information.
9. A control system for lifting operations according to any one of claims 1 to 7 wherein the lifting apparatus is a crane.
10. The lift operation control system of claim 9, wherein the crane is a crawler type.
CN202220952919.0U 2022-04-21 2022-04-21 Control system for hoisting operation Active CN217398284U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220952919.0U CN217398284U (en) 2022-04-21 2022-04-21 Control system for hoisting operation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220952919.0U CN217398284U (en) 2022-04-21 2022-04-21 Control system for hoisting operation

Publications (1)

Publication Number Publication Date
CN217398284U true CN217398284U (en) 2022-09-09

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Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN217398284U (en)

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