CN217393743U

CN217393743U - Steering wheel control semi-automatic casting machine

Info

Publication number: CN217393743U
Application number: CN202221042242.3U
Authority: CN
Inventors: 徐启斌; 程磊刚; 张中波
Original assignee: Tianjin Tianyi Shunda Technology Co ltd
Current assignee: Tianjin Tianyi Shunda Technology Co ltd
Priority date: 2022-05-05
Filing date: 2022-05-05
Publication date: 2022-09-09
Anticipated expiration: 2032-05-05

Abstract

The utility model discloses a steering wheel control semi-automatic casting machine, including lateral shifting mechanism, advance and retreat moving mechanism, tilting mechanism, elevating system, breed mechanism and steering wheel control mechanism, lateral shifting mechanism sets up the lower extreme at advance and retreat moving mechanism, lateral shifting mechanism fixed mounting is in the frame, the driver's cabin is installed on lateral shifting mechanism, it breeds the mechanism to hang below the front portion of driver's cabin, advance and retreat moving mechanism installs the lower extreme at elevating system through the second connecting plate, tilting mechanism installs on the slider connecting seat on advance and retreat moving mechanism through the bearing, steering wheel control mechanism passes through the support mounting in the driver's cabin; the automatic casting device can realize the automatic casting of the horizontal slip flask molding line, each actuating mechanism is driven by the servo motor, and the automatic casting device has the characteristics of high response speed, stable and reliable operation and the like, improves the safety of the casting process, and saves manpower and material resources.

Description

Steering wheel control semi-automatic casting machine

Technical Field

The utility model relates to a casting machine device, concretely relates to semi-automatic casting machine of steering wheel control.

Background

The casting machine is used for completing the equipment of workshop casting pouring, can improve the foundry goods yield, reduce the emergence of iron liquid extravagant and incident, at present, the pouring process of domestic casting trade adopts artifical pouring and plain type casting machine mostly, in order to deal with the situation that the skilled workman of pouring in the casting production runs short, the cost of labor rises by a wide margin, more and more enterprises adopt automatic casting machine to carry out the pouring operation, in order to exert the production efficiency of full-automatic molding production line to the furthest, obtain high-quality foundry goods product simultaneously, avoid the waste of iron liquid, guarantee the security of pouring process, and save manpower and material resources.

Disclosure of Invention

In view of the above-described deficiencies or inadequacies in the prior art, it would be desirable to provide a steering wheel control semi-automatic casting machine.

According to the technical scheme provided by the embodiment of the application,

the steering wheel control semi-automatic casting machine comprises a transverse moving mechanism, a forward and backward moving mechanism, a tilting mechanism, a lifting mechanism, a inoculation mechanism and a steering wheel control mechanism,

the transverse moving mechanism is arranged at the lower end of the advancing and retreating moving mechanism and comprises a first servo motor, a first planetary speed reducer, a chain wheel, a chain, a roller shaft, a roller, a first protective cover, a rack and a safety switch, the transverse moving mechanism is arranged on the rack, the first servo motor is connected with a second planetary speed reducer, the chain wheel is arranged at the front end of the second planetary speed reducer, the chain wheel is provided with a matched chain, the chain wheel is arranged at the upper end of the roller shaft through chain driving, so that the roller arranged on the roller shaft is driven to roll, the protective cover is arranged on the rack, the safety switch is arranged on the rack, the rack is provided with a guide roller bearing, the guide roller bearing is clamped on the two sides of the track to prevent the roller from deviating when the roller rolls on the track, and the transverse moving mechanism is responsible for transverse moving of the casting machine.

The advancing and retreating moving mechanism comprises a second servo motor, a second planetary speed reducer, a second connecting plate, a gear, a rack, a first ball sliding block and a first linear guide rail, the advancing and retreating moving mechanism is installed at the lower end of the lifting mechanism through the second connecting plate, the second servo motor is connected with the second planetary speed reducer, the output end of the second planetary speed reducer is connected with the gear, a rack which is meshed with the rack is installed on the rack, the gear drives the rack to move back and forth, the rack and the first ball sliding block are installed on the lower portion of the second connecting plate, the first linear guide rail is installed on the rack, and the advancing and retreating moving mechanism achieves the back and forth movement of the casting ladle.

The tilting mechanism comprises a third servo motor, a third planetary reducer, a supporting seat, a casting ladle bracket and a visual sensor, the tilting mechanism is installed on a sliding block connecting seat on the lifting mechanism through the supporting seat, the third servo motor is connected with the third planetary reducer, the output end of the third planetary reducer is connected with the casting ladle bracket through a transmission shaft, the casting ladle bracket is provided with the visual sensor, the casting ladle bracket is also fixedly provided with a matched casting ladle, and the tilting mechanism realizes the tilting motion of the casting ladle.

Elevating system includes fourth servo motor, fourth planet speed reducer, ball, the slider connecting seat, the second ball slider, screw nut, second linear guide, stand guard shield and lift stand, elevating system's last fourth servo motor is connected with fourth planet speed reducer, fourth planet speed reducer output passes through the coupling joint with ball, the last screw nut that installs of ball, screw nut and second ball slider are installed on the slider connecting seat, second ball slider and the cooperation of second linear guide, the stand guard shield is connected with the lift stand, elevating system is responsible for the lift action of watering the package.

The inoculation mechanism comprises a fifth servo motor, a fifth planetary reducer, a feeding pipe, a hopper, a guide pipe, a third connecting plate, a third ball sliding block and a third linear guide rail, the fifth servo motor is connected with the fifth planetary reducer, the output end of the fifth planetary reducer is connected with a screw shaft in the feeding pipe, the hopper is installed at the upper end of the feeding pipe, the lower part of one end, away from the fifth planetary reducer, of the feeding pipe is provided with the guide pipe, the third connecting plate is installed at the position, connected with the fifth planetary reducer, of the feeding pipe, the third ball sliding block is arranged on the third connecting plate, the third connecting plate is connected with the third linear guide rail in a matched mode through the third ball sliding block, and the inoculation mechanism is responsible for feeding of the inoculant during pouring.

Steering wheel control mechanism includes sixth servo motor, sixth planetary reducer, little band pulley, the hold-in range, big band pulley, the connecting axle, steering wheel and support, steering wheel control mechanism passes through the support mounting in the driver's cabin, sixth servo motor output is connected with sixth planetary reducer, sixth servo motor can feed back the turned angle of steering wheel, can make the steering wheel automatic time out-of-service time go back the normal position, the output and the little band pulley of sixth planetary reducer are connected, install the hold-in range on the little band pulley, the one end that the little band pulley was kept away from to the hold-in range is connected with big band pulley, big band pulley and connecting axle are with the key-type connection, the steering wheel is installed to the one end that the connecting axle is not connected with big band pulley, steering wheel control mechanism is responsible for controlling the rotation angle and the speed of watering the package.

To sum up, the beneficial effect of this application: the automatic casting device can realize the automatic casting of the horizontal slip flask molding line, each actuating mechanism is driven by the servo motor, and the automatic casting device has the characteristics of high response speed, stable and reliable operation and the like, improves the safety of the casting process, and saves manpower and material resources.

Drawings

Other features, objects and advantages of the present application will become more apparent upon reading of the following detailed description of non-limiting embodiments thereof, made with reference to the accompanying drawings in which:

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the middle transverse moving mechanism of the present invention;

FIG. 3 is a schematic view of the forward/backward moving mechanism of the present invention;

fig. 4 is a schematic view of a tilting mechanism of the present invention;

fig. 5 is a schematic view of the lifting mechanism of the present invention;

FIG. 6 is a schematic view of the inoculation mechanism of the present invention;

fig. 7 is a schematic view of the steering wheel control mechanism of the present invention.

Reference numbers in the figures: a transverse moving mechanism-1, a first servo motor-1.1, a first planetary reducer-1.2, a chain wheel-1.3, a chain-1.4, a roller shaft-1.5, a roller-1.6, a first shield-1.7, a frame-1.8, a safety switch-1.9, a forward and backward moving mechanism-2, a second servo motor-2.1, a second planetary reducer-2.2, a second connecting plate-2.3, a gear-2.4, a rack-2.5, a first ball slide-2.6, a first linear guide-2.7, a tilting mechanism-3, a third servo motor-3.1, a third planetary-3.2, a supporting seat-3.3, a ladle bracket-3.4, a visual sensor-3.5, a lifting mechanism-4, a fourth servo motor-4.1, a speed reducer-4.2, a planetary reducer-4.2, a roller shaft-1.6, a roller-1, a safety switch-2, a safety switch-3, a safety switch, a, 4.3 parts of ball screw, 4.4 parts of slide block connecting seat, 4.5 parts of second ball slide block, 4.6 parts of screw nut, 4.7 parts of second linear guide rail, 4.8 parts of second shield, 4.9 parts of second frame, 5 parts of inoculation mechanism, 5.1 parts of fifth servo motor, 5.2 parts of fifth planet reducer, 5.3 parts of feeding pipe, 5.4 parts of hopper, 5.5 parts of guide pipe, 5.6 parts of third connecting plate, 5.7 parts of third ball slide block, 5.8 parts of third linear guide rail, 6 parts of steering wheel control mechanism, 6.1 parts of sixth servo motor, 6.2 parts of sixth planet reducer, 6.3 parts of small belt pulley, 6.4 parts of synchronous belt, 6.5 parts of large belt pulley, 6.6.6 parts of connecting shaft, 6.7 parts of steering wheel and 6.8 parts of support.

Detailed Description

The present application will be described in further detail with reference to the following drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not restrictive of the invention. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings.

It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.

As shown in fig. 1, after the molding machine gives the template information and the casting height information of the sand mold to be poured, the pouring machine receives the information, determines the pouring gate position, the pouring height and the pouring weight and sequentially pours the information, the driving point of the ladle on the ladle bracket 3.4 is close to the gravity center position of the ladle, the relative position of the nozzle of the ladle on the tilting mechanism 4 and the pouring gate of the sand mold is not changed in the pouring process, the lifting mechanism 4 and the forward and backward moving mechanism 2 on the pouring machine automatically adjust the position according to the tilting angle of the ladle, and the pouring machine is pouring, the sand mold moves, the transverse moving mechanism 1 on the casting machine can synchronously move and cast along with the sand mold according to the displacement fed back by the production line, meanwhile, according to different production and pouring processes, the ladle brackets 3.4 on the tilting mechanisms 4 can replace 4 ladles with different specifications in real time, and interlocking signals are configured among the mechanisms according to actual conditions so as to ensure safe operation.

As shown in fig. 2, the transverse moving mechanism 1 is installed on a frame 1.8 and is responsible for transverse movement of the casting machine, a driving motor on the transverse moving mechanism 1 is a first servo motor 1.1, after the first servo motor 1.1 drives a first planetary reducer 1.2, the first planetary reducer 1.2 drives a chain wheel 1.3 to rotate, power is transmitted to a rolling shaft 1.5 through a chain 1.4, the rolling shaft 1.5 drives rollers at two sides to do linear motion on a track, and a guide roller bearing is arranged on the frame and clamped at two sides of the track to prevent the rollers from deviating when rolling on the track.

As shown in fig. 3, the forward and backward moving mechanism 2 is fixed at the lower end of the lifting mechanism 4 through a second connecting plate 2.3, the second connecting plate 2.3 is guided in a mode of a first ball slide block 2.6+ a first linear guide rail 2.7, a second servo motor 2.1 on the forward and backward moving mechanism 2 is installed at the rear end of a second planetary reducer 2.2 on the second connecting plate 2.3, the second planetary reducer 2.2 drives a gear 2.4 to rotate and is meshed with a rack 2.5 to move forward and backward, and the rack 2.5 is fixedly installed on the rack.

As shown in fig. 4, the tilting mechanism 3 is mounted on a slider connecting seat 4.4 on the lifting mechanism 4 through a supporting seat 3.3, the tilting mechanism 3 is used for realizing tilting movement of the ladle, a driving motor of the tilting mechanism 3 is a third servo motor 3.1, the third servo motor 3.1 drives a transmission shaft to rotate through a third planetary reducer 3.2, a ladle bracket is fixedly connected to the transmission shaft by 3.4, and the ladle is mounted on the ladle bracket 3.4.

As shown in fig. 5, the lifting mechanism 4 is responsible for lifting the casting ladle, a driving motor of the lifting mechanism is a fourth servo motor 4.1, the fourth servo motor 4.1 drives a ball screw 4.3 to rotate through a fourth planetary reducer 4.2, the ball screw 4.3 drives a slider connecting seat 4.4 to move up and down, and a second ball slider 4.5 and a screw nut 4.6 are mounted on the slider connecting seat 4.4.

As shown in fig. 6, the inoculation mechanism 5 is installed below the front part of the cab, the inoculation mechanism 5 is responsible for feeding inoculant during pouring, the inoculation mechanism 5 can be manually adjusted to move left and right and is supported and guided by a third ball slide block 5.7 and a third linear guide rail 5.8, a driving motor of the inoculation mechanism 5 is a fifth servo motor 5.1, the fifth servo motor 5.1 drives a helical blade shaft to rotate after being decelerated by a fifth planetary reducer 5.2, and the helical blade shaft conveys the inoculant in a hopper to the vicinity of a casting mold pouring gate through a feeding pipe 5.3.

As shown in fig. 7, the steering wheel control mechanism 6 is installed in the cab, the steering wheel control mechanism 6 is responsible for driving and controlling the pouring action of the ladle, and the tilting angle of the ladle is controlled by manually operating the steering wheel control mechanism 6, a sixth servo motor 6.1 and a sixth planetary reducer 6.2 are installed below the steering wheel control mechanism 6, the sixth servo motor 6.1 can feed back the rotation angle of the steering wheel, and the steering wheel can automatically return to the original position when not operated.

The foregoing description is only exemplary of the preferred embodiments of the application and is provided for the purpose of illustrating the general principles of the technology and the like. Meanwhile, the scope of the invention according to the present application is not limited to the technical solutions in which the above-described technical features are combined in a specific manner, and also covers other technical solutions in which the above-described technical features or their equivalent are combined arbitrarily without departing from the inventive concept described above. For example, the above features may be replaced with (but not limited to) features having similar functions disclosed in the present application.

Claims

1. Semi-automatic casting machine of steering wheel control, including lateral shifting mechanism (1), advance and retreat moving mechanism (2), tilting mechanism (3), elevating system (4), inoculation mechanism (5) and steering wheel control mechanism (6), characterized by:

the horizontal moving mechanism (1) is arranged at the lower end of the advancing and retreating moving mechanism (2), the horizontal moving mechanism (1) is fixedly installed on the rack (1.9), the inoculation mechanism (5) is hung at the front end of the steering wheel control mechanism (6), the advancing and retreating moving mechanism (2) is installed at the lower end of the lifting mechanism (4) through the second connecting plate (2.3), the tilting mechanism (3) is installed on the slider connecting seat (4.4) on the lifting mechanism (4) through the supporting seat (3.3), the inoculation mechanism (5) is installed below the front portion of the cab, and the steering wheel control mechanism (6) is installed in the cab through the support (6.8).

2. The steering wheel controlled semi-automatic casting machine according to claim 1, wherein: install first servo motor (1.1) on lateral shifting mechanism (1), first servo motor (1.1) drive first planet speed reducer (1.2), first planet speed reducer (1.2) drive sprocket (1.3) rotate, sprocket (1.3) are connected with chain (1.4), sprocket (1.3) are connected with roller shaft (1.5) through chain (1.4), roller shaft (1.5) are connected and are linear motion on the track with gyro wheel (1.6), configuration direction roller bearing centre gripping is in the track both sides on frame (1.8).

3. The steering wheel controlled semi-automatic casting machine according to claim 1, wherein: the guide of a second connecting plate (2.3) on the advancing and retreating moving mechanism (2) adopts a mode of a first ball slide block and a first linear guide rail, a second servo motor (2.1) on the advancing and retreating moving mechanism (2) is installed at the rear end of a second planetary speed reducer (2.2), the second planetary speed reducer (2.2) drives a gear to rotate, the gear (2.4) is meshed with a rack (2.5) to move back and forth, and the rack (2.5) is fixedly installed on a rack (1.8).

4. The steering wheel controlled semi-automatic casting machine according to claim 1, wherein: the utility model discloses a three-dimensional precision casting machine, including tilting mechanism (3), third planetary reducer (3.2), third servo motor (3.1), third planetary reducer (3.2) rear end, water ladle bracket (3.4) fixed mounting on the transmission shaft that verts, transmission shaft and third planetary reducer (3.2) lug connection, water ladle bracket (3.4) and go up to install assorted and water the package, visual sensor (3.5) are installed on watering ladle bracket (3.4).

5. The steering wheel controlled semi-automatic casting machine according to claim 1, wherein: fourth servo motor (4.1) is connected in fourth planet speed reducer (4.2) rear end on elevating system (4), and ball (4.3) are connected with fourth planet speed reducer (4.2) through the shaft coupling, install screw nut (4.6) on ball (4.3), slider connecting seat (4.4) pass through the screw connection with second ball slider (4.5) and screw nut (4.6).

6. The steering wheel controlled semi-automatic casting machine according to claim 1, wherein: the inoculation mechanism (5) can be manually adjusted to move left and right, a third ball slide block (5.7) and a third linear guide rail (5.8) on the inoculation mechanism (5) support the inoculation mechanism (5) and guide the inoculation mechanism, a feeding pipe (5.3) is placed at the upper end of a cast gate, a fifth servo motor (5.1) is connected to the rear end of a fifth planetary reducer (5.2), and a spiral feeding shaft is placed in the feeding pipe (5.3) and connected with the fifth planetary reducer (5.2) through a coupler.

7. The steering wheel controlled semi-automatic casting machine according to claim 1, wherein: the lower end of the steering wheel control mechanism (6) is provided with a sixth servo motor (6.1) and a sixth planetary reducer (6.2), and the sixth servo motor and the sixth planetary reducer are connected through a belt pulley and a synchronous belt.