CN217383813U - Cement clinker cooling device for high-temperature section of grate cooler - Google Patents

Cement clinker cooling device for high-temperature section of grate cooler Download PDF

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Publication number
CN217383813U
CN217383813U CN202221339397.3U CN202221339397U CN217383813U CN 217383813 U CN217383813 U CN 217383813U CN 202221339397 U CN202221339397 U CN 202221339397U CN 217383813 U CN217383813 U CN 217383813U
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cooling
box body
box
cement clinker
grate
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CN202221339397.3U
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张付选
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Zhengzhou Aotong Energy Saving Environmental Protection Engineering Co ltd
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Zhengzhou Aotong Energy Saving Environmental Protection Engineering Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding
    • Y02P40/121Energy efficiency measures, e.g. improving or optimising the production methods

Abstract

The utility model provides a cold quick-witted high temperature section cement clinker cooling device of comb, including box and cooling comb, the box is separated for preceding box, well box and back box to the discharge end from the feed end, install cooling blower and set up the air intake in preceding box, well box and the back box respectively, the cooling comb covers in the top of preceding box, well box and back box, the cooling comb is the echelonment from the feed end to the discharge end direction and distributes, the cooling comb is provided with the width in proper order to the dispersion section that both sides increased in the route of discharge end from the feed end, the angle of dispersion section is the loudspeaker form. The grate cooler high-temperature section cement clinker cooling device has the advantages that cement high-temperature clinker is dispersed more uniformly, cooling efficiency is improved, and energy consumption is reduced.

Description

Cement clinker cooling device for high-temperature section of grate cooler
Technical Field
The utility model relates to a cement manufacture equipment, specific theory has related to a cold quick-witted high temperature zone cement clinker cooling device of combing.
Background
The grate cooler is an important host machine device in a clinker firing system of a cement plant, and has the main functions of cooling, conveying and crushing cement clinker; meanwhile, hot air is provided for the rotary kiln, the decomposing furnace and the like, and the device is a main device for heat recovery of a firing system.
At present, in cement production, the cooling speed of high-temperature cement clinker is one of key factors influencing cement quality, in order to realize rapid cooling of the high-temperature cement clinker, most of the existing high-temperature clinker cooling structures adopt a slope type grate bed structure consisting of 5 fixed grate beams, cooling air is forced to blow into the clinker through air ports on the grate beams through fixed grate plates to realize cooling, and a balance fan is arranged below the grate beams. If the application number is: 201320334719.X is the cooling structure of the grate cooler chamber I, which is the technical scheme.
The existing high-temperature clinker cooling structure has the following problems:
firstly, high temperature clinker gets into the cold machine of comb from the feed inlet after, high temperature clinker distributes unevenly on the grate along with removing, mainly means that high temperature clinker moves down the in-process along with the slope, can take place to pile up, leads to high temperature clinker in different positions, and the resistance to the cooling air is also inequality, if adopt same centrifugal fan cooling, can appear the wind short circuit phenomenon, leads to high temperature clinker cooling uneven, leads to the waste of loss of pressure and energy simultaneously.
Secondly, because the high-temperature clinker is unevenly distributed on the grate bed in the moving process, the temperature is still low after the heat exchange of the cooling air, more cooling air is needed, and the energy consumption is increased.
Further, due to the above problems, most of the existing high-temperature clinker cooling structures cannot sufficiently cool the high-temperature clinker, and due to insufficient cooling, the clinker cannot be quenched and can not effectively prevent the conversion of tricalcium silicate to dicalcium silicate, so that the improvement of the clinker strength is restricted, the grindability of the clinker is weakened, the power consumption and the material consumption of grinding are increased, and meanwhile, the temperature of the cement clinker discharged from the grate cooler is high, so that the environmental temperature is high, the failure rate of clinker conveying equipment is high, the equipment maintenance cost is high, and the production cost is high.
In order to solve the above problems, people are always seeking an ideal technical solution.
Disclosure of Invention
The utility model aims at the not enough of prior art to a make cement high temperature grog dispersion more even, and then promote cooling efficiency, reduce the cold quick-witted high temperature section cement grog cooling device of comb of energy consumption is provided.
The utility model discloses on the design thinking way, follow the structure with cascaded cooling comb board, on its basis, the cooling comb board structure of loudspeaker form that the design front end is narrow, the rear end is wide makes the rear end grog be difficult to pile up, and then improves the homogeneity that distributes.
In order to realize the purpose, the utility model discloses the technical scheme who adopts is: the utility model provides a cold quick-witted high temperature section cement clinker cooling device of comb, includes box and cooling comb, the box is separated for preceding box, well box and back box to the discharge end from the feed end, install cooling blower and set up the air intake in preceding box, well box and the back box respectively, the cooling comb covers in the top of preceding box, well box and back box, the cooling comb is the echelonment from the feed end to the discharge end direction and distributes, the cooling comb is provided with the dispersion section that the width increases to both sides in proper order in the route of discharge end from the feed end, the angle of overlooking of dispersion section is the loudspeaker form.
The cooling grid plate comprises a plurality of fixed cooling grid plate units which are arranged and combined, the fixed cooling grid plate units are installed on the basis of grid beams which stretch over the box body, and grid seams are formed between every two adjacent fixed cooling grid plate units.
On the basis, the width of the grate seam close to the discharge end is larger than that of the grate seam close to the feed end.
Basically, the width of the grid seam is gradually increased from the feeding end to the discharging end.
The fixed cooling grid plate units are arranged in a plurality of rows from the feeding end to the discharging end, and the front row height of the adjacent row of fixed cooling grid plate units is higher than the rear row height, so that a ladder shape is formed.
Basically, the starting position of the dispersing section is at the feed inlet, and the ending position of the dispersing section corresponds to the upper part of the front box body or the upper part of the middle box body or the upper part of the rear box body.
In the fixed cooling grid plate units of the dispersing sections, the heights of the fixed cooling grid plate units in the same row are reduced from the middle to two sides.
Basically, the rear box body comprises a left box body and a right box body, wherein an air inlet is formed in the left box body and the right box body respectively, and a cooling fan is installed inside the left box body and the right box body respectively.
Basically, the power of the cooling fans in the front box body, the middle box body and the rear box body is sequentially increased, and the cooling fans are all centrifugal fans.
Basically, the left box body and the rear box body in the front box body, the middle box body and the rear box body are separated by a partition plate.
The utility model discloses relative prior art has substantive characteristics and progress, specific theory, the utility model discloses on the basis of the cold quick-witted echelonment of former comb distribution's cooling comb board, set up the dispersion section of the loudspeaker form that one section width widens gradually on the route of feed end to discharge end, cement clinker is in the in-process that moves backward in the past, along with the increase of comb board width, can be to both sides dispersion, and then avoided rear side cement clinker because of piling up the problem that leads to the thickness to increase, make more even of cement clinker dispersion, cold wind can be even pierce through cement clinker, make cement clinker refrigerated abundant more even, the cooling rate is faster, also can effectual improvement secondary, tertiary air temperature, improve heat exchange efficiency.
Furthermore, the width of the grate gap is gradually widened from front to back, the air quantity in the thick material area is larger, and the matching degree of air and materials is better.
Furthermore, in order to make the cement clinker disperse more easily, the height of the grate plate in the middle of the dispersing section is designed to be higher than the heights of the grate plates on the two sides, so that the cement clinker can be dispersed more easily by virtue of the dead weight.
Furthermore, the power of the fan is increased gradually from front to back, so that the air quantity of the thick material area is increased, and the matching degree of the air quantity and the cement clinker on the whole is more uniform.
Drawings
FIG. 1 is a schematic view of the whole structure of the cooling device for cement clinker at the high temperature section of the middle grate cooler of the utility model.
Fig. 2 is a schematic structural view of a cooling grid plate of the present invention.
Fig. 3 is a schematic diagram of the distribution structure of the middle box body of the present invention.
In the figure: 1. a front box body; 2. a middle box body; 3. a rear box body; 4. a partition plate; 5. a cooling fan; 6. an air inlet; 7. cooling the grate plate; 7-1, fixing the cooling grid plate unit; 7-2, performing grate joint; 7-3, grate beam; 8. a dispersing section; 9. and (4) feeding a material inlet.
Detailed Description
The technical solution of the present invention will be described in further detail through the following embodiments.
As shown in fig. 1-3, a cement clinker cooling device at a high-temperature section of a grate cooler comprises a box body and a cooling grate plate, wherein the box body is divided into a front box body 1, a middle box body 2 and a rear box body 3 from a feeding end to a discharging end, the front box body 1, the middle box body 2 and the rear box body 3 are separated by a partition plate 4, a cooling fan 5 is respectively arranged in the box body and provided with an air inlet 6, the cooling grate plate 7 covers the tops of the front box body 1, the middle box body 2 and the rear box body 3, the cooling grate plate 7 is distributed in a step shape from the feeding end to the discharging end, a dispersing section 8 with the width sequentially increasing towards two sides is arranged in a path from the feeding end to the discharging end of the cooling grate plate 7, and the overlooking angle of the dispersing section 8 is horn-shaped.
Specifically, the cooling grid plate 7 is formed by arranging and combining a plurality of fixed cooling grid plate units 7-1, the fixed cooling grid plate units 7-1 are arranged on the basis of grid beams 7-3 stretching over the box body, height difference exists between the front row and the rear row to form a step shape, and grid seams 7-2 are reserved between the adjacent fixed cooling grid plate units and used for passing cooling air from the box body.
The width of the grate gap 7-2 is gradually increased from the feeding end to the discharging end, so that the passing air volume is larger, the cooling requirements of more cement clinkers are met, and the cooling fans are all centrifugal fans.
The specific position of the dispersing section 8 can be determined according to actual needs, the initial position is usually at the feed inlet 9, the end position of the dispersing section corresponds to the position above the front box body 1 or the position above the middle box body 2 or the position above the rear box body 3, if the cement clinker is relatively less, the dispersing section can be designed to be shorter, the cement clinker is more, the speed is higher, and the dispersing section can be designed to be longer.
The working principle is as follows:
the hot cement clinker falls onto the cooling grate plate 7 from the feeding hole 9 and is gradually dispersed along the full length of the stepped cooling grate plate 7 to form a material layer with a certain thickness, wherein due to the stepped design that the front part of the cooling grate plate 7 is higher and the rear part is lower, the cement clinker moves from front to back under the combined action of the gravity of the cement clinker and the extrusion force of the front material, in the process, the stacking condition of the cement clinker close to the rear position is more serious, and when the cement clinker passes through the dispersing section, the cement clinker can dispersedly move towards two sides due to the opening in the width direction, so that the stacking problem of the cement clinker in the rear row is greatly relieved, but in the whole, the stacking thickness of the cement clinker positioned at the rear part is still larger than that of the cement clinker at the front part.
Meanwhile, the cooling fans 5 in the front box body 1, the middle box body 2 and the rear box body 3 work to blow cold air to the cooling grate plate 7 to cool the cement clinker, and as the cement clinker at the rear part is dispersed, the cooling air is easier to pass through, the contact area is increased, and the cooling efficiency is also improved.
In a more preferred embodiment, in the fixed cooling grate plate units of the dispersing section, the height of the fixed cooling grate plate units in the same row is reduced from the middle to two sides, so that the cement clinker is more easily dispersed.
In a more preferred embodiment, the rear box body comprises a left box body and a right box body, the left box body and the right box body are respectively provided with an air inlet, and cooling fans are respectively arranged inside the left box body and the right box body.
In a more preferred embodiment, the power of the cooling fans in the front box body, the middle box body and the rear box body is sequentially increased, and the power of the used cooling fans is higher due to the fact that more cement clinkers are stacked at the rear end, a material layer is thicker, and the needed air volume is larger.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the same; although the present invention has been described in detail with reference to preferred embodiments, it should be understood by those skilled in the art that: the invention can be modified or equivalent substituted for some technical features; without departing from the spirit of the present invention, it should be understood that the scope of the claims is intended to cover all such modifications and variations.

Claims (10)

1. The utility model provides a cold quick-witted high temperature section cement clinker cooling device of comb, includes box and cooling comb board, the box is separated for preceding box, well box and back box to the discharge end from the feed end, install cooling blower and set up the air intake in preceding box, well box and the back box respectively, the cooling comb board covers in the top of preceding box, well box and back box, the cooling comb board is the echelonment from the feed end to the discharge end direction and distributes its characterized in that: the cooling grate plate is provided with a dispersion section with the width increasing towards two sides in sequence in a path from the feeding end to the discharging end, and the overlooking angle of the dispersion section is horn-shaped.
2. The cooling device for the cement clinker at the high temperature section of the grate cooler according to claim 1, characterized in that: the cooling grid plate comprises a plurality of fixed cooling grid plate units which are arranged and combined, the fixed cooling grid plate units are arranged on the basis of grid beams which stretch over the box body, and grid seams are arranged between every two adjacent fixed cooling grid plate units.
3. The cooling device for the cement clinker at the high temperature section of the grate cooler according to claim 2, characterized in that: the width of the grate seam close to the discharge end is larger than that of the grate seam close to the feed end.
4. The cooling device for the cement clinker at the high temperature section of the grate cooler according to claim 2, characterized in that: the width of the grate seam is gradually increased from the feeding end to the discharging end.
5. The cooling device for the cement clinker at the high-temperature section of the grate cooler according to the claim 3 or 4, characterized in that: the fixed cooling grate plate units are arranged in multiple rows from the feeding end to the discharging end, and the front row height of the adjacent rows of the fixed cooling grate plate units is higher than the rear row height so as to form a ladder shape.
6. The cooling device for the cement clinker at the high temperature section of the grate cooler according to claim 5, characterized in that: the starting position of the dispersing section is at the feed inlet, and the ending position of the dispersing section corresponds to the position above the front box body or the position above the middle box body or the position above the rear box body.
7. The cooling device for the cement clinker at the high temperature section of the grate cooler according to claim 6, characterized in that: in the fixed cooling grid plate units of the dispersing sections, the heights of the fixed cooling grid plate units in the same row are reduced from the middle to two sides.
8. The cooling device for the cement clinker at the high-temperature section of the grate cooler according to claim 7, characterized in that: the rear box body comprises a left box body and a right box body, wherein an air inlet is formed in each of the left box body and the right box body, and a cooling fan is installed inside each of the left box body and the right box body.
9. The cooling device for the cement clinker at the high temperature section of the grate cooler according to claim 8, characterized in that: the power of the cooling fans in the front box body, the middle box body and the rear box body is sequentially increased, and the cooling fans are all centrifugal fans.
10. The cooling device for the cement clinker at the high temperature section of the grate cooler according to claim 9, characterized in that: the left box body and the rear box body in the front box body, the middle box body and the rear box body are separated by a partition plate.
CN202221339397.3U 2022-05-31 2022-05-31 Cement clinker cooling device for high-temperature section of grate cooler Active CN217383813U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221339397.3U CN217383813U (en) 2022-05-31 2022-05-31 Cement clinker cooling device for high-temperature section of grate cooler

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221339397.3U CN217383813U (en) 2022-05-31 2022-05-31 Cement clinker cooling device for high-temperature section of grate cooler

Publications (1)

Publication Number Publication Date
CN217383813U true CN217383813U (en) 2022-09-06

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221339397.3U Active CN217383813U (en) 2022-05-31 2022-05-31 Cement clinker cooling device for high-temperature section of grate cooler

Country Status (1)

Country Link
CN (1) CN217383813U (en)

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