CN217378044U - Novel high-temperature electrochemical urea electrolytic cell device - Google Patents
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Abstract
本实用新型提供了一种新型高温电化学制尿素电解池装置,利用氮气和二氧化碳在加热条件下电化学直接耦合制备尿素,属于电化学及电催化反应设备技术领域。该装置包括阴极板、阴极流道、阳极板、阳极流道、阴极气体扩散层、阴极催化剂层、普通垫片、阴极电解液室垫片、阴极电解液层、固态电解质层、阳极催化剂层、阳极气体扩散层、加热系统、高温压紧螺丝、电解池保温箱。具有上述结构的高温电化学制尿素电解池装置,设计结构合理、组装过程简单、尿素转化率高、材料成本低且使用寿命长等特点,可实现大规模尿素生产,大大提高了生产效率,满足生产需求。
The utility model provides a novel high-temperature electrochemical urea-producing electrolytic cell device, which utilizes nitrogen gas and carbon dioxide to electrochemically directly couple to prepare urea under heating conditions, and belongs to the technical field of electrochemical and electrocatalytic reaction equipment. The device includes a cathode plate, a cathode flow channel, an anode plate, an anode flow channel, a cathode gas diffusion layer, a cathode catalyst layer, a common gasket, a cathode electrolyte chamber gasket, a cathode electrolyte layer, a solid electrolyte layer, an anode catalyst layer, Anode gas diffusion layer, heating system, high temperature compression screw, electrolytic cell incubator. The high-temperature electrochemical urea electrolytic cell device with the above structure has the characteristics of reasonable design structure, simple assembly process, high urea conversion rate, low material cost and long service life, which can realize large-scale urea production, greatly improve production efficiency, and meet the needs of production needs.
Description
技术领域technical field
本实用新型属于电化学及电催化反应设备技术领域,具体涉及一种新型高温电化学制尿素电解池装置。The utility model belongs to the technical field of electrochemical and electrocatalytic reaction equipment, in particular to a novel high-temperature electrochemical urea-producing electrolytic cell device.
背景技术Background technique
尿素,又名脲、碳酰胺,化学式为CO(NH2)2,是化学工业中的重要原料。尿素较稳定、易保存,使用方便,对土壤破坏力小,是含氮量最高的化肥氮源。然而目前尿素的工业生产以二氧化碳和氨气为原料,其中工业制取氨气在高温高压下进行,能耗高,操作危险。此外,工业上利用二氧化碳和氨气制取尿素,首先生成氨基甲酸铵,后经过脱水形成尿素,该反应条件也为高温高压,能耗较高,其反应方程式为:Urea, also known as urea and carbonamide, with the chemical formula CO(NH 2 ) 2 , is an important raw material in the chemical industry. Urea is relatively stable, easy to store, easy to use, and has little damage to soil. It is the fertilizer nitrogen source with the highest nitrogen content. However, the current industrial production of urea uses carbon dioxide and ammonia as raw materials, and the industrial production of ammonia is carried out under high temperature and high pressure, resulting in high energy consumption and dangerous operation. In addition, industrially utilizes carbon dioxide and ammonia to produce urea, first generates ammonium carbamate, and then forms urea through dehydration, and this reaction condition is also high temperature and high pressure, and energy consumption is higher, and its reaction equation is:
2NH3+CO2→NH2COONH4→CO(NH2)2+H2O2NH 3 +CO 2 →NH 2 COONH 4 →CO(NH 2 ) 2 +H 2 O
通过电解技术,利用电能合成具有高附加值化学品对于人类社会的可持续发展具有重要意义。目前,已有报道在室温下将氮气和二氧化碳电化学还原制备尿素,是一种较新的方法。然而该种方法通常在室温下采用H型电解池(H-cell),将氮气和二氧化碳气体通入阴极电解液中,利用溶解的氮气和二氧化碳进行反应。但这种使用H-cell及利用溶解气体的方法,反应效率低,尿素产率小,其中最重要的原因包括:一是在室温下氮气的活化转化较为困难;二是只靠溶解的二氧化碳和氮气反应导致传质困难;三是阴极副反应析氢严重。The use of electrical energy to synthesize chemicals with high added value through electrolysis technology is of great significance for the sustainable development of human society. At present, it has been reported that the electrochemical reduction of nitrogen and carbon dioxide to prepare urea at room temperature is a relatively new method. However, this method usually adopts an H-cell (H-cell) at room temperature. Nitrogen and carbon dioxide gas are passed into the catholyte solution, and the dissolved nitrogen and carbon dioxide are used for the reaction. However, this method of using H-cell and using dissolved gas has low reaction efficiency and low urea yield. The most important reasons include: first, the activation and conversion of nitrogen at room temperature is difficult; second, only dissolved carbon dioxide and The nitrogen reaction leads to difficulty in mass transfer; the third is the serious hydrogen evolution in the cathode side reaction.
因此寻找一种新型的高温电化学制尿素电解池装置,在较高温度下原位活化氮气和二氧化碳,并利用气相直接进行耦合制备尿素,同时在阴极添加耐高温电解液层抑制析氢反应并降低过电势,是领域内研究人员未来关注的重点。Therefore, a new type of high-temperature electrochemical urea electrolytic cell device is sought, which activates nitrogen and carbon dioxide in situ at a relatively high temperature, and uses gas phase to directly couple to prepare urea. Overpotential is the future focus of researchers in the field.
实用新型内容Utility model content
鉴于此,针对现有室温H-cell电化学制备尿素技术的不足,本实用新型提供一种新型高温电化学制尿素电解池装置,该装置可在较高温度下,利用氮气和二氧化碳的直接耦合,实现尿素的规模化生产。该电解池组装方法简单、成本低廉、反应效率显著,未来在工业生产中有良好的应用前景。In view of this, in view of the shortcomings of the existing room temperature H-cell electrochemical urea preparation technology, the utility model provides a novel high temperature electrochemical urea preparation electrolytic cell device, which can utilize the direct coupling of nitrogen and carbon dioxide at higher temperatures , to achieve large-scale production of urea. The electrolytic cell assembly method is simple, the cost is low, the reaction efficiency is remarkable, and the electrolytic cell has a good application prospect in industrial production in the future.
为解决以上技术问题,本实用新型的技术方案为:一种新型高温电化学制尿素电解池装置,包括阴极板、阴极流道、阳极板、阳极流道、阴极气体扩散层、阴极催化剂层、普通垫片、阴极电解液室垫片、阴极电解液层、固态电解质层、阳极催化剂层、阳极气体扩散层、加热系统、高温压紧螺丝、电解池保温箱。In order to solve the above technical problems, the technical scheme of the present utility model is: a novel high-temperature electrochemical urea electrolytic cell device, comprising a cathode plate, a cathode flow channel, an anode plate, an anode flow channel, a cathode gas diffusion layer, a cathode catalyst layer, Common gasket, catholyte chamber gasket, catholyte layer, solid electrolyte layer, anode catalyst layer, anode gas diffusion layer, heating system, high temperature compression screw, electrolytic cell incubator.
作为一种新型高温电化学制尿素电解池装置,高温电解池的阴极板和阳极板上分别刻有供气液流通的阴极流道和阳极流道,阴极板上有阴极流道进口和阴极流道出口,阳极板上有阳极流道进口和阳极流道出口,每侧极板上均设有一个电源接口;阴极板和阳极板之间通过普通垫片分隔,普通垫片与阴极板之间可额外增加一个阴极电解液室垫片,用于存放阴极电解液层;阴极电解液室垫片上设有电解液进口和电解液出口;阴极板、阳极板、普通垫片及阴极电解液室垫片通过高温压紧螺丝连接固定;阴极板上和阳极板上设有加热系统,电解池外部设有电解池保温箱;阴极板、阳极板、普通垫片及阴极电解液室垫片之间形成封闭空间,该封闭空间内设有催化剂层、气体扩散层、电解质及电解液层,其排列顺序由阴极板至阳极板依次为,阴极气体扩散层、阴极催化剂层、阴极电解液层、固态电解质层、阳极催化剂层、阳极气体扩散层。As a new type of high-temperature electrochemical urea electrolytic cell device, the cathode plate and anode plate of the high-temperature electrolysis cell are respectively engraved with cathode flow channels and anode flow channels for gas and liquid circulation, and cathode flow channel inlets and cathode flow channels are located on the cathode plate. There are anode flow channel inlet and anode flow channel outlet on the anode plate, and there is a power interface on each side plate; the cathode plate and the anode plate are separated by ordinary gaskets, and the space between the ordinary gasket and the cathode plate is An additional catholyte chamber gasket can be added to store the catholyte layer; the catholyte chamber gasket is provided with an electrolyte inlet and an electrolyte outlet; the cathode plate, the anode plate, the common gasket and the catholyte chamber Gaskets are connected and fixed by high-temperature compression screws; heating systems are provided on the cathode plate and anode plate, and an electrolytic cell incubator is provided outside the electrolytic cell; between the cathode plate, the anode plate, the common gasket and the catholyte chamber gasket A closed space is formed, and the closed space is provided with a catalyst layer, a gas diffusion layer, an electrolyte and an electrolyte layer, and the order of arrangement is from the cathode plate to the anode plate, the cathode gas diffusion layer, the cathode catalyst layer, the cathode electrolyte layer, the solid state Electrolyte layer, anode catalyst layer, anode gas diffusion layer.
作为一种新型的高温电化学制尿素电解池,电解池阴极板和阳极板为圆形、方形或菱形。As a new type of high-temperature electrochemical urea electrolytic cell, the cathode plate and anode plate of the electrolytic cell are round, square or diamond.
作为一种新型的高温电化学制尿素电解池,电解池的阴极板、阴极流道、阳极板、阳极流道、加热系统、高温压紧螺丝、阴极流道进口、阴极流道出口、阳极流道进口、阳极流道出口、电源接口的材质为石墨、不锈钢、工程塑料中的一种或二种以上。As a new type of high temperature electrochemical urea electrolysis cell, the cathode plate, cathode flow channel, anode plate, anode flow channel, heating system, high temperature compression screw, cathode flow channel inlet, cathode flow channel outlet, anode flow channel The material of the channel inlet, anode flow channel outlet and power interface is one or more of graphite, stainless steel and engineering plastics.
作为一种新型的高温电化学制尿素电解池,电解池保温箱用于保证电解池内反应温度,其材质为无机保温材料、有机保温材料中的一种或二种以上。As a new type of high-temperature electrochemical urea electrolytic cell, the electrolytic cell incubator is used to ensure the reaction temperature in the electrolytic cell, and its material is one or more of inorganic thermal insulation materials and organic thermal insulation materials.
作为一种新型的高温电化学制尿素电解池,普通垫片和阴极电解液室垫片用于密封电解池、避免双极板短路,此外,阴极电解液室垫片用于构建一个阴极电解液室;垫片材质为硅胶、聚四氟乙烯、工程塑料的一种或二种以上。As a new type of high-temperature electrochemical urea electrolytic cell, common gaskets and catholyte chamber gaskets are used to seal the electrolytic cell and avoid short circuits of bipolar plates. In addition, the catholyte chamber gasket is used to construct a catholyte chamber; the gasket material is one or more of silica gel, polytetrafluoroethylene, and engineering plastics.
作为一种新型的高温电化学制尿素电解池,阴极气体扩散层、阳极气体扩散层的材质为碳纸、碳布、多孔金属及合金、多孔金属化合物、多孔不锈钢中的一种或二种以上。As a new type of high-temperature electrochemical urea electrolytic cell, the cathode gas diffusion layer and the anode gas diffusion layer are made of one or more of carbon paper, carbon cloth, porous metal and alloy, porous metal compound, and porous stainless steel. .
作为一种新型的高温电化学制尿素电解池,阴极催化剂层、阳极催化剂层的材质为非金属、非贵金属、贵金属中的一种或二种以上。As a new type of high-temperature electrochemical urea electrolytic cell, the cathode catalyst layer and the anode catalyst layer are made of one or more of non-metals, non-precious metals and precious metals.
作为一种新型的高温电化学制尿素电解池,阴极板、阳极板、普通垫片及阴极电解液室垫片之间形成封闭空间,该封闭空间内设有催化剂层、气体扩散层、电解质及电解液层,各层厚度总和与封闭空间厚度一致。As a new type of high-temperature electrochemical urea electrolysis cell, a closed space is formed between the cathode plate, the anode plate, the common gasket and the cathode electrolyte chamber gasket, and the closed space is provided with a catalyst layer, a gas diffusion layer, an electrolyte and Electrolyte layer, the sum of the thickness of each layer is consistent with the thickness of the enclosed space.
作为一种新型的高温电化学制尿素电解池,所述阴极流道进口、阴极流道出口设于阴极板外侧,阳极流道进口、阳极流道出口设于阳极板外侧,电解液进口、电解液出口设于阴极电解液室垫片外侧,进口及出口位置可根据实际反应需求互换。As a new type of high-temperature electrochemical urea electrolysis cell, the cathode flow channel inlet and cathode flow channel outlet are located outside the cathode plate, the anode flow channel inlet and anode flow channel outlet are located outside the anode plate, and the electrolyte inlet, electrolysis solution The liquid outlet is located on the outside of the catholyte chamber gasket, and the positions of the inlet and outlet can be interchanged according to the actual reaction requirements.
作为一种新型的高温电化学制尿素电解池,阳极反应物为水蒸气,由阳极流道进口进入阳极流道,经阳极气体扩散层分散后到达阳极催化剂层表面,被氧化成氧气,由阳极流道出口流出,同时生成的质子穿过固态电解质层、阴极电解液层,到达阴极催化剂层表面。As a new type of high-temperature electrochemical urea electrolysis cell, the anode reactant is water vapor, which enters the anode flow channel from the anode flow channel inlet, and reaches the surface of the anode catalyst layer after being dispersed by the anode gas diffusion layer, and is oxidized into oxygen. The outlet of the flow channel flows out, and the protons generated at the same time pass through the solid electrolyte layer and the catholyte layer, and reach the surface of the cathode catalyst layer.
作为一种新型的高温电化学制尿素电解池,阴极反应物为二氧化碳和氮气,由阴极流道进口进入阴极流道,经阴极气体扩散层分散后到达阴极催化剂层表面,与从阳极过来的质子,在阴极催化剂层表面耦合生成尿素,由阴极流道出口流出。As a new type of high-temperature electrochemical urea electrolysis cell, the cathode reactants are carbon dioxide and nitrogen, which enter the cathode flow channel from the inlet of the cathode flow channel, and then reach the surface of the cathode catalyst layer after being dispersed by the cathode gas diffusion layer. , urea is generated by coupling on the surface of the cathode catalyst layer, and flows out from the outlet of the cathode flow channel.
作为一种新型的高温电化学制尿素电解池,阴极电解液层具有离子交换、增强阴极反应选择性等功能,材质为离子液体、有机溶剂、有机高分子、无机盐复合物中的一种或二种以上,阴极电解液层具有一定流动性,或呈不具有流动性的片状,其厚度与阴极电解液室垫片一致,阴极电解液层可根据实际反应需求使用或撤掉。As a new type of high-temperature electrochemical urea electrolytic cell, the catholyte layer has the functions of ion exchange and enhanced cathode reaction selectivity, and is made of one or more of ionic liquid, organic solvent, organic polymer, and inorganic salt composite More than two types, the catholyte layer has a certain fluidity, or is in the form of a sheet without fluidity, and its thickness is consistent with the catholyte chamber gasket, and the catholyte layer can be used or removed according to actual reaction requirements.
作为一种新型的高温电化学制尿素电解池,固态电解质层具有离子交换功能,其材质为有机高分子、硅氧化物、磷氧化物、硼氧化物、金属及合金、金属化合物中的一种或二种以上,固态电解质层呈片状。As a new type of high-temperature electrochemical urea electrolytic cell, the solid electrolyte layer has an ion exchange function, and its material is one of organic polymers, silicon oxides, phosphorus oxides, boron oxides, metals and alloys, and metal compounds. Or two or more kinds, and the solid electrolyte layer is in the form of a sheet.
作为一种新型的高温电化学制尿素电解池,阳极流道为环形、蛇形、平行形、交叉形、折线形中的一种或二种以上,阳极气体扩散层、阳极催化剂层呈片状。As a new type of high-temperature electrochemical urea electrolysis cell, the anode flow channel is one or more of annular, serpentine, parallel, cross, and zigzag shapes, and the anode gas diffusion layer and the anode catalyst layer are sheet-shaped. .
作为一种新型的高温电化学制尿素电解池,阴极流道为环形、蛇形、平行形、交叉形、折线形中的一种或二种以上,阴极气体扩散层、阴极催化剂层呈片状。As a new type of high-temperature electrochemical urea electrolytic cell, the cathode flow channel is one or more of annular, serpentine, parallel, cross, and zigzag shapes, and the cathode gas diffusion layer and the cathode catalyst layer are in the form of sheets. .
该装置组装过程简单、尺寸易控、材质成本低,反应强化效果显著,在工业生产中有良好的应用前景。The device has the advantages of simple assembly process, easy size control, low material cost, remarkable reaction strengthening effect, and good application prospect in industrial production.
附图说明Description of drawings
图1为实施例高温电化学制尿素电解池装置结构示意图。FIG. 1 is a schematic structural diagram of a high-temperature electrochemical urea electrolytic cell device according to an embodiment.
图中:阴极板1、阴极流道2、阳极板3、阳极流道4、阴极气体扩散层5、阴极催化剂层6、普通垫片7、阴极电解液室垫片8、阴极电解液层9、固态电解质层10、阳极催化剂层11、阳极气体扩散层12、加热系统13、高温压紧螺丝14、电解池保温箱15,阴极流道进口16、阴极流道出口17、阳极流道进口18、阳极流道出口19、电源接口20、电解液进口21、电解液出口22。In the figure:
图2为实施例高温电化学制尿素电解池高温电化学制尿素电解池装置主体块材不包含气体扩散层、催化剂层、电解液层、固态电解质层、电解池保温箱结构示意图。2 is a schematic structural diagram of the main body block of the high-temperature electrochemical urea electrolytic cell device of the embodiment, which does not include a gas diffusion layer, a catalyst layer, an electrolyte layer, a solid electrolyte layer, and an electrolytic cell incubator.
图3为实施例高温电化学制尿素电解池装置的阴极板1及阴极流道2结构示意图。FIG. 3 is a schematic structural diagram of the
图4为实施例高温电化学制尿素电解池装置的阳极板3及阳极流道4结构示意图。FIG. 4 is a schematic structural diagram of the
图5为实施例高温电化学制尿素电解池装置的高温压紧螺丝14 结构示意图。FIG. 5 is a schematic structural diagram of the high-
图6为实施例高温电化学制尿素电解池装置的普通垫片7结构示意图。FIG. 6 is a schematic structural diagram of the
图7为实施例高温电化学制尿素电解池装置的阴极电解液室垫片8结构示意图。FIG. 7 is a schematic structural diagram of the
图8为实施例高温电化学制尿素电解池装置的气体扩散层、催化剂层、电解质层、电解液层结构示意图。8 is a schematic structural diagram of a gas diffusion layer, a catalyst layer, an electrolyte layer, and an electrolyte layer of a high-temperature electrochemical urea electrolytic cell device according to an embodiment.
图中:阴极气体扩散层5、阴极催化剂层6、阴极电解液层9、固态电解质层10、阳极催化剂层11、阳极气体扩散层12。In the figure: cathode
图9为实施例高温电化学制尿素电解池装置的电解池保温箱15 结构示意图。FIG. 9 is a schematic structural diagram of the
具体实施方式Detailed ways
下面通过具体实施方式来进一步说明本实用新型的技术方案。本领域技术人员应该明了,所述实施例仅是帮助理解本实用新型,不应视为对本实用新型的具体限制。可在不脱离由所附权利要求限定的本实用新型的范围的情况下进行各种修改和变型,如果存在任何这样的修改和变型,那么它们都将落入在此描述的本实用新型的范围内。此外,背景技术旨在为了说明本实用新型的研发现状和意义,并不旨在限制本实用新型或本申请的应用领域。The technical solutions of the present invention will be further described below through specific embodiments. Those skilled in the art should understand that the embodiments are only for helping the understanding of the present invention, and should not be regarded as a specific limitation of the present invention. Various modifications and variations can be made without departing from the scope of the invention as defined by the appended claims, and if any such modifications and variations exist, they will fall within the scope of the invention described herein Inside. In addition, the background art is intended to illustrate the research and development status and significance of the present invention, and is not intended to limit the application field of the present invention or the present application.
实施例Example
本实用新型实施例提供的一种新型高温制尿素电解池装置,其核心单元结构示意图如图1和图2所示,本实用新型实施例提供的核心单元结构包括阴极板1、阴极流道2、阳极板3、阳极流道4、阴极气体扩散层5、阴极催化剂层6、普通垫片7、阴极电解液室垫片8、阴极电解液层9、固态电解质层10、阳极催化剂层11、阳极气体扩散层12、加热系统13、压紧螺丝14、电解池保温箱15,阴极流道进口16、阴极流道出口17、阳极流道进口18、阳极流道出口19、电源接口20、电解液进口21、电解液出口22。A novel high-temperature urea-producing electrolytic cell device provided by the embodiment of the present utility model, the schematic diagram of the core unit structure is shown in FIG. 1 and FIG. ,
本实用新型实施例中,电解池阴极板1和阳极板3为圆形,阳极流道4、阴极流道2为环形,其中阴极板1和阴极流道2结构示意图如图3所示,阳极板3和阳极流道4结构示意图如图4所示。In the embodiment of the present invention, the
本实用新型实施例中,电解池的阴极板1、阴极流道2、阳极板3、阳极流道4、加热系统13、阴极流道进口16、阴极流道出口17、阳极流道进口18、阳极流道出口19、电源接口20的材质为不锈钢,压紧螺丝14的材质为工程塑料,压紧螺丝的结构示意图如图5所示。In the embodiment of the present invention, the
本实用新型实施例中,普通垫片7和阴极电解液室垫片8用于密封电解池、避免双极板短路,此外,阴极电解液室垫片8用于构建一个阴极电解液室;垫片材质为膨体聚四氟乙烯,普通垫片7结构示意图如图6 所示,阴极电解液室垫片8结构示意图如图7所示。In the embodiment of the present utility model, the
本实用新型实施例中,阴极气体扩散层5材质为多孔钛,阳极气体扩散层12的材质为不锈钢网。In the embodiment of the present invention, the cathode
本实用新型实施例中,阴极催化剂层6材质为金属合金,阳极催化剂层11的材质贵金属。In the embodiment of the present invention, the
本实用新型实施例中,阴极板1、阳极板3、普通垫片7 及阴极电解液室垫片8之间形成封闭空间,该封闭空间内设有阴极气体扩散层5、阴极催化剂层6、阴极电解液层9、固态电解质层10、阳极催化剂层11、阳极气体扩散层12,各层厚度及结构示意图如图8所示。In the embodiment of the present utility model, a closed space is formed between the
本实用新型实施例中,阳极反应物为水蒸气,由阳极流道进口18 进入阳极流道4,经阳极气体扩散层12分散后到达阳极催化剂层11 表面,被氧化成氧气,由阳极流道出口19流出,同时生成的质子穿过固态电解质层10和阴极电解液层9,到达阴极催化剂层6表面。In the embodiment of the present invention, the anode reactant is water vapor, which enters the
本实用新型实施例中,阴极反应物为二氧化碳和氮气,由阴极流道进口16进入阴极流道2,经阴极气体扩散层5分散后到达阴极催化剂层6表面,与从阳极过来的质子,在阴极催化剂层6表面耦合生成尿素,由阴极流道出口17流出。In the embodiment of the present utility model, the cathode reactants are carbon dioxide and nitrogen, which enter the
本实用新型实施例中,阴极电解液层9具有离子交换、增强阴极反应选择性等功能,材质为离子液体。阴极电解液层9具有一定流动性,其厚度与阴极电解液室垫片8一致。In the embodiment of the present invention, the
本实用新型实施例中,固态电解质层10具有离子交换功能,其材质为硅氧化物、金属磷酸化物、金属合金的复合物,固态电解质层10呈片状。In the embodiment of the present invention, the
本实用新型实施例中,电解池保温箱15,用于保证电解池内反应温度,其材质为保温棉,其结构示意图如图9所示。In the embodiment of the present utility model, the electrolytic
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| CN116219457A (en) * | 2021-12-02 | 2023-06-06 | 中国科学院过程工程研究所 | A new high-temperature electrochemical urea electrolytic cell device and its application |
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| CN116219457A (en) * | 2021-12-02 | 2023-06-06 | 中国科学院过程工程研究所 | A new high-temperature electrochemical urea electrolytic cell device and its application |
| CN116083938A (en) * | 2023-02-14 | 2023-05-09 | 大连海事大学 | A high-temperature electrochemical method and device for producing hydrogen and sulfur by fully decomposing hydrogen sulfide |
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