CN217372673U - Full-automatic wood block cutting machine - Google Patents
Full-automatic wood block cutting machine Download PDFInfo
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- CN217372673U CN217372673U CN202221027059.6U CN202221027059U CN217372673U CN 217372673 U CN217372673 U CN 217372673U CN 202221027059 U CN202221027059 U CN 202221027059U CN 217372673 U CN217372673 U CN 217372673U
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Abstract
本实用新型公开了一种全自动木块切割出料机,包括机柜、控制台、切割机构和推料机构,所述切割机构包括固定装置和切割装置,固定装置通过固定支架安装在机柜上,控制台安装在机柜上,推料机构安装在机柜上;所述切割装置包括下料槽和锯片结构,下料槽安装在机柜上,锯片结构安装在机柜的内部;所述推料机构包括推料块和按设定周期自动将下料槽内的木料推动到锯片结构上的自动推料装置,自动推料装置和推料块连接,自动推料装置和推料块均安装在机柜上,简化结构,降低生产成本,具有出尘和防尘结构,保证机器的运转流畅,从而达到延长设备寿命的作用,对多个下料结构进行一次切割即可完成切割操作,大大提高了切割和出料的效率。
The utility model discloses a fully automatic wood block cutting and discharging machine, which comprises a cabinet, a console, a cutting mechanism and a pushing mechanism. The cutting mechanism includes a fixing device and a cutting device. The fixing device is installed on the cabinet through a fixing bracket. The console is installed on the cabinet, and the pushing mechanism is installed on the cabinet; the cutting device includes a feeding chute and a saw blade structure, the feeding chute is installed on the cabinet, and the saw blade structure is installed inside the cabinet; the pushing mechanism Including a pusher block and an automatic pusher device that automatically pushes the wood in the feeding chute to the saw blade structure according to a set period, the automatic pusher device and the pusher block are connected, and the automatic pusher device and the pusher block are both installed in On the cabinet, the structure is simplified, the production cost is reduced, and the dust-proof and dust-proof structure is provided to ensure the smooth operation of the machine, thereby achieving the effect of prolonging the life of the equipment. Efficiency of cutting and discharging.
Description
技术领域technical field
本实用新型涉及木料加工装置领域,尤其是涉及一种全自动木块切割出料机。The utility model relates to the field of wood processing devices, in particular to an automatic wood block cutting and discharging machine.
背景技术Background technique
木料具有重量轻、强度比高、弹性好、耐冲击、文理色调丰富美观、加工容易等优点,同时具有资源再生性,木料自古到今在国民经济中都占有重要的地位,现有家具生产企业中,木料切割设备为不可或缺的家具设备之一,在木料加工时,许多时候需要对木料进行切割成块处理,在一些较为落后的厂家,还采用人力的形式进行搬移、切割,极大的浪费了人力,在比较现代化的厂家内,大多采用自动化设备来实现原料的搬移,然而在进行切割时却需要通过人力的形式进行推送,尤其是在切割生产线,大量的粉末在切割时减除,人体吸入会造成不适,长此以往对操作人员的伤害非常严重。Wood has the advantages of light weight, high strength ratio, good elasticity, impact resistance, rich and beautiful texture and color, easy processing, etc. At the same time, it has resource regeneration. Wood has occupied an important position in the national economy since ancient times. Existing furniture production enterprises Among them, wood cutting equipment is one of the indispensable furniture equipment. When processing wood, it is often necessary to cut the wood into blocks. In some relatively backward manufacturers, it is also moved and cut by manpower. It is a waste of manpower. In relatively modern factories, most of the automatic equipment is used to realize the transfer of raw materials. However, when cutting, it needs to be pushed by manpower. Especially in the cutting production line, a large amount of powder is removed during cutting. , the human body will cause discomfort if inhaled, and the injury to the operator is very serious in the long run.
现有技术中,在木块切割过程中,由于木料切割的多步骤,导致流程线长,需要用到多种传感器来进行检测,这样极大提高了切割设备的成本,同时产生的废屑很难清除和回收,一般机器一次性只能处理一个木料,没办法同时对多个木料进行切割,导致效率低下,现提出一种全自动木料切割出料机,能够待替人工进行木料切割的送料和出料,降低人力成本,同时提高了切割出料的效率。In the prior art, in the wood block cutting process, due to the multiple steps of wood cutting, the process line is long, and various sensors are needed for detection, which greatly increases the cost of the cutting equipment, and at the same time produces a lot of waste. It is difficult to remove and recycle. Generally, the machine can only process one piece of wood at a time, and it is impossible to cut multiple pieces of wood at the same time, resulting in low efficiency. Now a fully automatic wood cutting and discharging machine is proposed, which can be used for manual wood cutting and feeding. And discharge, reduce labor costs, while improving the efficiency of cutting and discharging.
实用新型内容Utility model content
本实用新型的目的在于用于解决上述技术问题,提供一种全自动木块切割出料机,本实用新型能够实现用户所需求设定的木块的下料、切割、出料等步骤,在现有技术的基础上简化结构,降低生产成本,具有出尘和防尘结构,保证机器的运转流畅,从而达到延长设备寿命的作用,同时对多个下料结构进行一次切割即可完成切割操作,大大提高了切割和出料的效率。The purpose of this utility model is to solve the above-mentioned technical problems, and provide a fully automatic wood block cutting and discharging machine. On the basis of the existing technology, the structure is simplified, the production cost is reduced, and the dust-proof and dust-proof structure is provided to ensure the smooth operation of the machine, thereby achieving the effect of prolonging the life of the equipment. , greatly improving the efficiency of cutting and discharging.
本实用新型解决上述技术问题采用的技术方案是:一种全自动木块切割出料机,包括机柜、控制台、切割机构和推料机构,所述切割机构包括固定装置和切割装置,固定装置通过固定支架安装在机柜上,控制台安装在机柜上,推料机构安装在机柜上;所述切割装置包括下料槽和锯片结构,下料槽安装在机柜上,锯片结构安装在机柜的内部;所述推料机构包括推料块和按设定周期自动将下料槽内的木料推动到锯片结构上的自动推料装置,自动推料装置和推料块连接,自动推料装置和推料块均安装在机柜上。The technical scheme adopted by the utility model to solve the above technical problems is: a fully automatic wood block cutting and discharging machine, which includes a cabinet, a console, a cutting mechanism and a pushing mechanism, and the cutting mechanism includes a fixing device and a cutting device. The fixing device It is installed on the cabinet through a fixed bracket, the console is installed on the cabinet, and the pushing mechanism is installed on the cabinet; the cutting device includes a feeding chute and a saw blade structure, the feeding chute is installed on the cabinet, and the saw blade structure is installed in the cabinet. inside; the pushing mechanism includes a pushing block and an automatic pushing device that automatically pushes the wood in the feeding chute to the saw blade structure according to a set period. The automatic pushing device is connected to the pushing block and automatically pushes the material. Both the unit and the ejector block are mounted on the cabinet.
作为优选,所述下料槽的底部开设有下料通孔,下料通孔的直径大于推料块的直径,推料块设在下料通孔的后部。Preferably, the bottom of the feeding chute is provided with a feeding through hole, the diameter of the feeding through hole is larger than the diameter of the feeding block, and the feeding block is arranged at the rear of the feeding through hole.
作为优选,所述固定支架包括固定气缸和固定滑轨,固定滑轨包括中部固定块和侧面固定滑轨,固定气缸安装在下料槽的前上方,中部固定块和侧面固定滑轨设在下料通孔的两侧。Preferably, the fixed bracket includes a fixed cylinder and a fixed slide rail, the fixed slide rail includes a middle fixed block and a side fixed slide rail, the fixed cylinder is installed in the front and upper part of the feeding chute, and the middle fixed block and the side fixed slide rail are arranged in the feeding channel. both sides of the hole.
作为优选,所述锯片结构包括锯片、旋转电机、横向锯片移动装置和纵向锯片移动装置,横向锯片移动装置的中部开条状孔,纵向锯片移动装置安装在横向锯片移动装置背面,旋转电机从横向锯片移动装置上的条状孔穿过并与另一侧的锯片连接,旋转电机和纵向锯片移动装置连接,纵向锯片移动装置、旋转电机均与控制台连接。Preferably, the saw blade structure includes a saw blade, a rotating motor, a transverse saw blade moving device and a longitudinal saw blade moving device, a strip-shaped hole is opened in the middle of the transverse saw blade moving device, and the longitudinal saw blade moving device is installed on the transverse saw blade moving device. On the back of the device, the rotating motor passes through the strip hole on the transverse saw blade moving device and is connected with the saw blade on the other side. The rotating motor is connected with the longitudinal saw blade moving device, and both the longitudinal saw blade moving device and the rotating motor are connected to the console connect.
作为优选,所述横向锯片移动装置包括锯片移动轨道和移动履带结构,移动履带结构安装在移动轨道上运动,移动轨道安装在机柜内部的底面,纵向锯片移动装置安装在移动履带结构上。Preferably, the transverse saw blade moving device includes a saw blade moving track and a moving crawler structure, the moving crawler structure is installed on the moving track to move, the moving track is installed on the bottom surface inside the cabinet, and the longitudinal saw blade moving device is installed on the moving crawler structure. .
作为优选,所述自动推料装置包括一阻挡块和推料电机,阻挡块上设有上盖,上盖覆盖安装在阻挡块外部,上盖不覆盖阻挡块的正面。Preferably, the automatic pushing device includes a blocking block and a pushing motor, the blocking block is provided with an upper cover, the upper cover is installed outside the blocking block, and the upper cover does not cover the front surface of the blocking block.
作为优选,所述机柜包括一吸尘管和排出口,排出口开设在机柜侧面底部,吸尘管连接排出口。Preferably, the cabinet includes a dust suction pipe and a discharge port, the discharge port is opened at the bottom of the side of the cabinet, and the dust suction pipe is connected to the discharge port.
作为优选,所述机柜顶部还设有一出料口,出料口与机柜顶部水平面呈倾斜角连接,出料口的两侧设有挡板。Preferably, the top of the cabinet is further provided with a discharge port, the discharge port is connected with the horizontal plane of the top of the cabinet at an inclined angle, and baffles are provided on both sides of the discharge port.
作为优选,所述机柜顶部开设有一切割槽,锯片通过切割槽伸出机柜顶部外侧。Preferably, a cutting groove is provided on the top of the cabinet, and the saw blade extends out of the top of the cabinet through the cutting groove.
作为优选,所述控制台包括显示面板和支撑杆,显示面板安装在支撑杆上,支撑杆通过橡胶座安装在机柜上,显示面板上设有控制按钮。Preferably, the console includes a display panel and a support rod, the display panel is mounted on the support rod, the support rod is mounted on the cabinet through a rubber seat, and the display panel is provided with control buttons.
本实用新型具有的有益效果是:The beneficial effects that the utility model has are:
1、本实用新型能够保证操作环境的整洁,保证各部位功能有一个良好的工作环境,降低机器出现故障概率,通过最简洁的结构实现现有技术的效果,同时降低了生产的成本;1. The utility model can ensure the cleanliness of the operating environment, ensure that the functions of each part have a good working environment, reduce the probability of failure of the machine, realize the effect of the prior art through the most concise structure, and reduce the production cost at the same time;
2、本实用新型能够实现用户所需求设定的木块的下料、切割、出料等步骤,在现有技术的基础上简化结构,具有出尘和防尘结构,保证机器的运转流畅,从而达到延长设备寿命的作用,同时对多个下料结构进行一次切割即可完成切割操作,大大提高了切割和出料的效率;2. The utility model can realize the steps of blanking, cutting, and discharging of the wood blocks set by the user, and simplifies the structure on the basis of the existing technology, and has a dust-extracting and dust-proof structure to ensure the smooth operation of the machine. So as to achieve the effect of prolonging the life of the equipment, and at the same time, the cutting operation can be completed by one cutting of multiple blanking structures, which greatly improves the efficiency of cutting and discharging;
3、锯片的移动方式采用移动履带结构带动横向锯片移动装置横向定位移动,结构简单,采用移动履带结构能适应于强度更高的移动和拥有更长的使用寿命;3. The moving method of the saw blade adopts the moving crawler structure to drive the lateral positioning and movement of the transverse saw blade moving device. The structure is simple, and the moving crawler structure can adapt to the movement with higher strength and have a longer service life;
4、本实用新型的控制台通过橡胶座安装可以减小震动,减小机器切割时对控制台的损耗。4. The console of the present utility model can be installed by the rubber seat to reduce vibration and reduce the loss of the console when the machine is cutting.
附图说明Description of drawings
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2是本实用新型的另一视角的整体结构示意图;Fig. 2 is the overall structure schematic diagram of another angle of view of the present utility model;
图3是本实用新型的整体机柜内部结构示意图;3 is a schematic diagram of the internal structure of the overall cabinet of the present invention;
图4是本实用新型的锯片结构的结构示意图;Fig. 4 is the structural representation of the saw blade structure of the present utility model;
图5是本实用新型的推料机构的结构示意图;Fig. 5 is the structural representation of the pushing mechanism of the present utility model;
图6是本实用新型的推料机构和固定装置的俯视角结构示意图。FIG. 6 is a schematic view of the top-view structure of the pushing mechanism and the fixing device of the present invention.
图中:1、机柜,11、吸尘管,12、排出口,13、出料口,14、切割槽,2、控制台,21、显示面板,22、支撑杆,3、切割机构,31、固定装置,32、切割装置,321、下料槽,3211、下料通孔,322、锯片结构,3221、锯片,3222、旋转电机,3223、横向锯片移动装置,3224、纵向锯片移动装置,3225、锯片移动轨道,3226、移动履带结构,33、固定支架,331、固定气缸,332、固定滑轨,3321、中部固定块,3322、侧面固定滑轨,4、推料机构,41、推料块, 42、自动推料装置,421、阻挡块,422、推料电机,423、上盖。In the picture: 1. Cabinet, 11, Dust collector, 12, Discharge port, 13, Discharge port, 14, Cutting groove, 2. Console, 21, Display panel, 22, Support rod, 3, Cutting mechanism, 31 , Fixing device, 32, Cutting device, 321, Feeding chute, 3211, Feeding through hole, 322, Saw blade structure, 3221, Saw blade, 3222, Rotary motor, 3223, Transverse saw blade moving device, 3224, Longitudinal saw Blade moving device, 3225, Saw blade moving track, 3226, Mobile track structure, 33, Fixed bracket, 331, Fixed cylinder, 332, Fixed slide rail, 3321, Middle fixed block, 3322, Side fixed slide rail, 4, Push material Mechanism, 41, material pushing block, 42, automatic material pushing device, 421, blocking block, 422, material pushing motor, 423, upper cover.
具体实施方式Detailed ways
以下结合附图和实施方式对本实用新型作进一步的说明。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
如图1-6所示,本实用新型一种全自动木块切割出料机,包括机柜1、控制台2、切割机构3和推料机构4,切割机构3包括固定装置31和切割装置32,固定装置31通过固定支架33安装在机柜1上,控制台2安装在机柜1上,推料机构4安装在机柜1上;切割装置32包括下料槽321和锯片结构322,下料槽321安装在机柜1上,锯片结构322安装在机柜1的内部;推料机构4包括推料块41和按设定周期自动将下料槽321内的木料推动到锯片结构322上的自动推料装置42,自动推料装置42和推料块41连接,自动推料装置42和推料块 41均安装在机柜1上,机柜1处于整个切割机的下部,用于承载顶部的控制台 22、切割机构3和推料机构4,机柜1的四个侧面均设有柜门,能够从任意侧面打开柜门维修和替换内部结构,操作更加方便,柜门还能够阻挡和控制切割产生的木屑和粉尘在柜子内,通过柜门侧边的排出口12排出,清洁效率更高,切割装置32包括至少两个下料槽321,多个下料槽321同时下料,并通过推料块41一次性推动至锯片结构322上切割,节省了原本需要多次切割操作的时间,切割效率更加高。As shown in Figures 1-6, a fully automatic wood block cutting and discharging machine of the present invention includes a
下料槽321的底部开设有下料通孔3211,下料通孔3211的直径大于推料块 41的直径,推料块41设在下料通孔3211的后部,推料块41从下料通孔3211 后部推入下料通孔3211时将从堆在下料槽321最底部的木料推出至锯片结构 322上切割。The bottom of the feeding
固定支架33包括固定气缸331和固定滑轨332,固定滑轨332包括中部固定块3321和侧面固定滑轨3322,固定气缸331安装在下料槽321的前上方,中部固定块3321和侧面固定滑轨3322设在下料通孔3211的两侧,固定气缸331 的作用面向下,用于垂直方向上固定木料,固定滑轨332中的中部固定块3321 保持不动,通过调节侧面固定滑轨3322来调整木料通过的直径,保证切割精度和切割稳定性。The fixed
锯片结构322包括锯片3221、旋转电机3222、横向锯片移动装置3223和纵向锯片移动装置3224,横向锯片移动装置3223的中部开条状孔,纵向锯片移动装置3224安装在横向锯片移动装置3223背面,旋转电机3222从横向锯片移动装置3223上的条状孔穿过并与另一侧的锯片3221连接,旋转电机3222和纵向锯片移动装置3224连接,纵向锯片移动装置3224、旋转电机3222均与控制台2连接,横向锯片移动装置3223承载纵向锯片移动装置3224横向移动,纵向锯片移动装置3224带动旋转电机3222纵向移动,旋转电机3222再控制锯片 3221旋转切割,实际使用过程中准备切割时先通过横向锯片移动装置3223对纵向锯片移动装置3224、锯片3221和旋转电机3222进行横向定位,再通过纵向锯片移动装置3224对锯片3221和旋转电机3222进行纵向定位切割,回退时先通过纵向锯片移动装置3224对锯片3221和旋转电机3222进行纵向定位回退,在通过横向锯片移动装置3223对纵向锯片移动装置3224、锯片3221和旋转电机3222进行横向回退。The
横向锯片移动装置3223包括锯片移动轨道3225和移动履带结构3226,移动履带结构3226安装在移动轨道3225上运动,移动轨道3225安装在机柜1内部的底面,横向锯片移动装置3223安装在移动履带结构3226上,移动轨道3225 包括前后两条限制轨道,移动履带结构3226带动横向锯片移动装置3223横向定位移动,结构简单,采用移动履带结构3226能适应于强度更高的移动和拥有更长的使用寿命。The transverse saw
自动推料装置42包括一阻挡块421和推料电机422,阻挡块421上设有上盖423,上盖423覆盖安装在阻挡块421外部,上盖423不覆盖阻挡块421的正面,阻挡块421卡在下料通孔3211上控制推料块41的位移距离,使推料块41 不会一直往前推入,使木料的切割部位能够刚好到达锯片结构322上,上盖423 能有效阻挡来自自动推料装置42外部的灰尘。The automatic pushing
机柜1包括一吸尘管11和排出口12,排出口12开设在机柜1侧面底部,吸尘管11连接排出口12,吸尘管11一头通入机柜1内部,另一头连接吸尘装置,给机柜1内部提供了吸尘和吸木屑能力,提高机柜1内部的清洁度,保证各部位功能有一个良好的工作环境,降低机器出现故障概率。The
机柜1顶部还设有一出料口13,出料口13与机柜1顶部水平面呈倾斜角连接,出料口13的两侧设有挡板,出料口13宽度大,能够一次通过若干个木料,两侧的挡板控制和统一木料出料方向,防止木料撒落浪费。The top of the
机柜1顶部开设有一切割槽14,锯片3221通过切割槽14伸出机柜1顶部外侧,切割槽14让锯片3221穿过木料不与固定结构接触,大幅降低锯片3221 的磨损概率,使木料能够整个被锯片3221切割,保证木料的切割完成度。There is a cutting
控制台2包括显示面板21和支撑杆22,显示面板21安装在支撑杆22上,支撑杆22通过橡胶座安装在机柜1上,显示面板21上设有控制按钮,控制按钮控制显示面板21设定用户需要的切割速度和进出料速度,通过橡胶座安装可以减小对控制台2的震动,减小切割时对控制台2的损耗。The console 2 includes a display panel 21 and a support rod 22. The display panel 21 is installed on the support rod 22, and the support rod 22 is installed on the
在使用该实用新型时,将该切割机通电,通过显示面板21操作设定需要的切割速度和进出料速度,启动切割机,此时吸尘管11开始运行,保证机柜1内部洁净,将下料槽321设置成木料截面相同的面积,在下料槽321中置入需要切割的木料,木料进入下料槽321后在下料槽321内叠放,最底端的木料置于下料通孔3211,此时后方的自动推料装置42运作,推料电机422控制阻挡块 421和推料块41向前将下料通孔3211内的木料推至下料通孔3211前方的锯片结构322处,移动履带结构3226通过锯片移动轨道3225控制横向锯片移动装置3223上的锯片3221和旋转电机3222移动到初始位置,旋转电机3222启动,锯片3221旋转,纵向锯片移动装置3224控制旋转电机3222上升,此时锯片3221 从切割槽14上露出外部,横向锯片移动装置3223带动纵向锯片移动装置3224、旋转电机3222、锯片3221横向移动切割处于锯片结构322上的所有木料,切割完毕后纵向锯片移动装置3224控制旋转电机3222下降,此时锯片3221从切割槽14上部退至机柜1内,横向锯片移动装置3223带动纵向锯片移动装置3224、旋转电机3222、锯片3221横向移动到初始位置准备下一次切割。When using the utility model, the cutting machine is powered on, the required cutting speed and feeding and discharging speed are set through the operation of the display panel 21, and the cutting machine is started. The
说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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