CN217371302U - Integrated assembly device for pump cover assembly - Google Patents

Integrated assembly device for pump cover assembly Download PDF

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Publication number
CN217371302U
CN217371302U CN202220427273.4U CN202220427273U CN217371302U CN 217371302 U CN217371302 U CN 217371302U CN 202220427273 U CN202220427273 U CN 202220427273U CN 217371302 U CN217371302 U CN 217371302U
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press
needle valve
hole
valve seat
pipe
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陈书进
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Fuding Ruida Automation Equipment Co ltd
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Fuding Ruida Automation Equipment Co ltd
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Abstract

The utility model discloses an integrated form rigging equipment for pump cover subassembly. The integrated assembling apparatus includes: the positioning seat is provided with a positioning tool for limiting the position of the pump cover body; the clamping device is movably connected with the positioning seat; the oil inlet pipe press-fitting device is used for leading the oil inlet pipes out one by one and press-fitting the oil inlet pipes to the pump cover body; the oil return pipe press-fitting device is arranged opposite to the clamping device; the check valve press-fitting device is used for leading out the check valves one by one and press-fitting the check valves one by one onto the pump cover body; the first needle valve seat press-fitting device is arranged above the positioning tool; a second needle valve seat press mounting device; a first copper bead press-fitting device; a second copper bead press-fitting device; a detection device; and the controller is respectively connected with the devices in a communication mode. Therefore, the problem that the pump cover assembly is difficult to press and assemble in a quality and quantity guarantee manner in a press-assembling production line in the prior art is solved.

Description

Integrated assembly device for pump cover assembly
Technical Field
The disclosure relates to the technical field of carburetor assembly, in particular to integrated assembly equipment for a pump cover assembly.
Background
The pump cover assembly comprises a pump cover body, an oil inlet pipe, a one-way valve, a first needle valve seat, an oil return pipe, a second needle valve seat, side copper beads, right side copper beads and other parts, wherein the oil inlet pipe, the one-way valve, the first needle valve seat, the oil return pipe, the second needle valve seat, the side copper beads and the right side copper beads are collectively called as copper parts.
During assembly, the pump cover body is manually put into the corresponding tooling, then copper pieces needing press fitting are put into the tooling one by one, and then the switch button is started, so that the corresponding press fitting devices press-fit the copper pieces one by one to the press fitting positions corresponding to the pump cover body. Because the quantity of copper spare is more, need set up multichannel process to press fitting the copper spare to the pump cover body on one by one, and then accomplish the assembly of pump cover subassembly.
Traditional pressure equipment production line disposes a plurality of workman correspondingly according to the position of process for different workman can correspond different stations to copper spare is leading-in to the mode of artifical material loading, thereby with different copper spare pressure equipment to the pump cover body on, so, just form a assembly line that man-machine combined together. Each process corresponds to a specific worker, which has the advantage that the workers can be familiar with the installation state of the currently pressed copper piece, so that unqualified products can be removed in time to prevent the unqualified products from falling into the downstream process. However, this also has certain limitations, that is, after repeating the same action, the worker is prone to be visually exhausted, and it is difficult to find the defective product accurately in time, and the defective product may flow into a downstream process, resulting in a situation of mixing the defective product. In addition, when manual feeding is carried out, the consistency of the feeding position of the copper part cannot be ensured, so that the situation that the press fitting is not in place or the press fitting is excessive or even the material is leaked may occur in the later press fitting process, and the product quality cannot be ensured. Meanwhile, in the traditional press-fitting production line, the time spent on a single product from the first procedure to the last procedure is more, so that the production rhythm is limited and the requirement of large-batch production is difficult to adapt; and the labor cost required to be invested is high.
Therefore, a more reasonable technical scheme needs to be provided to solve the current technical problem in order to solve the problem that the quality and the quantity of the pump cover assembly are difficult to press and mount in the press mounting production line in the prior art.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an integrated form rigging equipment for pump cover subassembly to it is difficult to the problem of quality and quantity guarantee ground pressure equipment pump cover subassembly to solve prior art middling pressure equipment production line.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides an integrated form rigging equipment for pump cover subassembly, wherein, the pump cover subassembly includes the pump cover body, advances oil pipe, check valve, first needle disk seat, returns oil pipe, second needle disk seat, first copper pearl and second copper pearl, integrated form rigging equipment includes:
the positioning seat is provided with a positioning tool for limiting the position of the pump cover body;
the clamping device is movably connected to the positioning seat and used for clamping and releasing the oil return pipe;
the oil inlet pipe press-fitting device is used for leading out the oil inlet pipes one by one and press-fitting the oil inlet pipes to the pump cover body;
the oil return pipe press-fitting device is arranged opposite to the clamping device and used for abutting against the clamping device so as to push the oil return pipe on the clamping device to be close to the pump cover body;
the check valve press-fitting device is used for leading out the check valves one by one and press-fitting the check valves to the pump cover body;
the first needle valve seat press-fitting device is arranged above the positioning tool so as to press-fit the first needle valve seat on the pump cover body;
the second needle valve seat press-fitting device is arranged above the positioning tool so as to press-fit the second needle valve seat on the pump cover body;
the first copper bead press-fitting device is used for leading out the first copper beads one by one and press-fitting the first copper beads onto the pump cover body;
the second copper bead press-fitting device is used for leading out the second copper beads one by one and press-fitting the second copper beads onto the pump cover body;
the detection device is used for detecting whether the current positioning tool is provided with the pump cover body or not and detecting whether the clamping device is provided with the oil return pipe or not; and
and the controller is respectively in communication connection with the clamping device, the oil inlet pipe press-fitting device, the oil return pipe press-fitting device, the check valve press-fitting device, the first needle valve seat press-fitting device, the second needle valve seat press-fitting device, the first copper bead press-fitting device, the second copper bead press-fitting device and the detection device, and correspondingly controls the clamping device, the oil inlet pipe press-fitting device, the oil return pipe press-fitting device, the check valve press-fitting device, the first needle valve seat press-fitting device, the second needle valve seat press-fitting device, the first copper bead press-fitting device and the second copper bead press-fitting device to execute corresponding actions according to information transmitted by the detection device.
In one possible design, the oil inlet pipe press-fitting device includes:
the mounting seat is provided with an oil inlet pipe hole, an oil outlet pipe hole and a first sliding groove, the oil inlet pipe hole is positioned at the upper part of the mounting seat, the oil outlet pipe hole is positioned at the lower part of the mounting seat, and the first sliding groove extends horizontally and is communicated with the oil inlet pipe hole and the oil outlet pipe hole;
the oil inlet pipe feeding mechanism is arranged above the positioning tool and communicated with the oil inlet pipe holes so as to lead out the oil inlet pipes one by one;
the integrated push rod mechanism is provided with an integrated push rod capable of moving linearly, an oil pipe groove matched with the oil inlet pipe is formed in the integrated push rod, and the oil pipe groove is set to be capable of accommodating only one oil inlet pipe; the integrated push rod can move along the first sliding groove to move the oil inlet pipe in the oil pipe groove from the oil inlet pipe hole to the oil outlet pipe hole;
the oil inlet pipe stamping mechanism is provided with an oil inlet pipe pressing rod capable of moving along the linear direction, and the oil inlet pipe pressing rod and the oil outlet pipe hole are coaxially arranged so as to press the oil inlet pipe in the oil pipe groove from the oil outlet pipe hole to the pump cover body from top to bottom;
the oil inlet pipe stamping mechanism, the integrated push rod mechanism and the oil inlet pipe stamping mechanism are respectively in communication connection with the controller.
In one possible design, the oil inlet pipe feed mechanism includes:
the oil inlet pipe material vibrator can accommodate a plurality of oil inlet pipes;
the fixed seat is provided with a first feeding channel for the oil inlet pipe to pass through, the fixed seat is also provided with a material guide pipe matched with the oil inlet pipe, one end of the material guide pipe is communicated with the oil inlet pipe material vibrator, and the other end of the material guide pipe is communicated with the first feeding channel; and
the material blocking mechanism is provided with a telescopic material blocking rod; the material blocking mechanisms are arranged in two groups and are respectively arranged along the vertical direction, and the material blocking rods of each group of material blocking mechanisms are movably inserted into the fixed seat; the two groups of material blocking mechanisms are respectively in communication connection with the controller;
when the oil inlet pipe is led into the material guide pipe, the material pulling rod of the material blocking mechanism positioned below the material guide pipe is pushed out, so that the oil inlet pipe is retained in the first feeding channel; after that, the material pulling rod of the material blocking mechanism positioned above is pushed out to block the first feeding channel; when the first feeding channel is blocked, the material pulling rod of the material blocking mechanism positioned below retracts, so that the oil inlet pipe can fall into the oil inlet pipe hole.
In a possible design, the mounting base is further provided with a first feeding hole and a first discharging hole, the first feeding hole is located at the upper part of the mounting base, and the first discharging hole is located at the lower part of the mounting base;
the integrated push rod is also provided with a first limiting groove matched with the first needle valve seat, and the size of the first limiting groove is set to only accommodate the passage of a single first needle valve seat;
the distance between the center line of the first feeding hole and the center line of the oil inlet pipe hole is L1, and the distance between the center line of the first discharging hole and the center line of the oil outlet pipe hole is L2; the distance between the center line of the first limiting groove and the center line of the oil pipe groove is L3, and L1 is L2 is L3;
the first needle valve seat press-fitting device comprises:
the first needle valve seat feeding mechanism is arranged above the positioning tool and used for leading out the first needle valve seats one by one, and the first needle valve seat feeding mechanism is communicated with the first feeding hole; and
the first needle valve seat stamping mechanism is provided with a first needle valve seat pressure rod capable of moving along the linear direction, and the first needle valve seat pressure rod and the first discharge hole are coaxially arranged so as to press the first needle valve seat in the first limiting groove onto the pump cover body from the first discharge hole from top to bottom;
the first needle valve seat feeding mechanism and the first needle valve seat punching mechanism are respectively in communication connection with the controller.
In one possible design, the first needle valve seat feed mechanism includes:
the first needle valve seat material vibrator can accommodate a plurality of first needle valve seats; and
the first needle valve seat material distribution mechanism is provided with a telescopic material distribution rod; the distributing rod is movably inserted into the positioning tool; the first needle valve seat distribution mechanism is in communication connection with the controller;
the positioning tool is provided with a feeding channel for the first needle valve seat to pass through, the positioning tool is also provided with a feeding pipe matched with the first needle valve seat, one end of the feeding pipe is communicated with the first needle valve seat material vibrator, and the other end of the feeding pipe is communicated with the feeding channel;
when the first needle valve seat is guided into the feeding pipe, the distributing rod of the first needle valve seat distributing mechanism is pushed out, so that the first needle valve seat can fall into the first feeding hole.
In one possible design, a valve inlet hole, a valve outlet hole and a second sliding groove are arranged on the positioning tool, the valve inlet hole is located on the side of the positioning tool, the valve outlet hole is located above the positioning tool, and the second sliding groove extends horizontally and is communicated with the valve inlet hole and the valve outlet hole;
the check valve press-fitting device comprises:
the check valve feeding mechanism is arranged below the positioning tool and communicated with the valve inlet hole so as to lead out the check valves one by one;
the integrated ejector rod mechanism is provided with an integrated ejector rod capable of moving linearly, a valve slot matched with the one-way valve is arranged on the integrated ejector rod, and the valve slot is set to be capable of accommodating only a single one-way valve; the integrated ejector rod can move along the second sliding groove to move the one-way valve in the valve groove from the valve inlet hole to the valve outlet hole;
and the one-way valve stamping mechanism is provided with a one-way valve pressing rod capable of moving along the linear direction, and the one-way valve pressing rod and the outlet valve hole are coaxially arranged so as to press-fit the one-way valve in the valve groove from the outlet valve hole to the pump cover body from bottom to top.
In one possible design, the positioning tool is further provided with a second feeding hole and a second discharging hole, the second feeding hole is located on the side portion of the positioning tool, and the second discharging hole is located on the upper portion of the positioning tool;
the integrated ejector rod is also provided with a second limiting groove matched with the second needle valve seat, and the size of the second limiting groove is set to only accommodate the passage of a single second needle valve seat;
the distance between the central line of the second feeding hole and the central line of the inlet valve hole is L4, and the distance between the central line of the second discharging hole and the central line of the outlet valve hole is L5; the distance between the central line of the second limiting groove and the central line of the valve spool is L6, and the L4 is L5 is L6;
the second needle valve seat press fitting device comprises:
the second needle valve seat feeding mechanism is arranged above the positioning tool and used for leading out the second needle valve seats one by one, and the second needle valve seat feeding mechanism is communicated with the second feeding hole; and
and the second needle valve seat stamping mechanism is provided with a second needle valve seat pressing rod capable of moving along the linear direction, and the second needle valve seat pressing rod and the second discharge hole are coaxially arranged so as to press-fit a second needle valve seat in the second limiting groove onto the pump cover body from the second discharge hole from bottom to top.
In one possible design, the second needle valve seat feed mechanism includes:
the second needle valve seat material vibrator can contain a plurality of second needle valve seats;
the middle rotating seat is provided with a blanking channel for the second needle valve seat to pass through, the middle rotating seat is also provided with a blanking pipe matched with the second needle valve seat, one end of the blanking pipe is communicated with the second needle valve seat material vibrator, and the other end of the blanking pipe is communicated with the blanking channel; and
the second needle valve seat material distributing mechanism is provided with a telescopic blanking rod; the blanking rod is movably inserted into the middle rotary seat; the second needle valve seat material distributing mechanism is in communication connection with the controller;
when the second needle valve seat is guided into the discharging pipe, the discharging rod of the second needle valve seat distributing mechanism is pushed out, so that the second needle valve seat can fall into the second feeding hole;
check valve feed mechanism includes:
the one-way valve material vibrator can accommodate a plurality of one-way valves;
the feeding seat is provided with a second feeding channel for the one-way valve to pass through, the feeding seat is also provided with a pilot valve pipe matched with the one-way valve, one end of the pilot valve pipe is communicated with the one-way valve material vibrator, and the other end of the pilot valve pipe is communicated with the second feeding channel; and
and the pushing mechanism is provided with a telescopic pushing rod, the pushing rod is movably inserted into the feeding seat, and the pushing mechanism is in communication connection with the controller, so that when the pushing mechanism moves, the oil inlet pipe can fall into the oil inlet pipe hole.
In one possible design, the first copper bead press-fitting device includes:
the first copper bead vibrator is used for accommodating a plurality of first copper beads;
a first copper bead tube having an inner diameter larger than the first copper beads to allow a single first copper bead to pass therethrough; and
the first abutting mechanism is arranged opposite to the positioning tool and is provided with a first abutting rod capable of stretching along a first direction;
the second copper ball press mounting device comprises:
the second copper bead vibrator is used for accommodating a plurality of second copper beads;
a second copper bead tube having an inner diameter larger than the second copper beads to allow passage of a single second copper bead; and
the second abutting mechanism is arranged opposite to the positioning tool and is provided with a second abutting rod capable of stretching along a second direction; wherein the first direction and the second direction are directed differently;
the positioning tool is also provided with a first bead inlet hole, a first bead pressing hole, a second bead inlet hole and a second bead pressing hole;
the first copper bead pipe is communicated with the first bead inlet hole, the first bead pressing hole corresponds to the first pressing rod, the second copper bead pipe is communicated with the second bead inlet hole, and the second bead pressing hole corresponds to the second pressing rod;
the first abutting mechanism and the second abutting mechanism are respectively in communication connection with the controller.
In one possible design, the clamping device comprises:
a linear driver, a push rod of which can move along a linear direction;
the clamping seat is provided with a guide groove and a clamping groove matched with the oil return pipe;
one end of the ejection piece is connected to the linear driver, and the other end of the ejection piece extends into the clamping groove; when the linear driver moves, the ejector piece can push out an oil return pipe in the clamping groove; and
the guide rail is in a structure matched with the guide groove, and the clamping seat is embedded in the guide rail through the guide groove;
the linear driver is in communication connection with the controller, and the clamping seat is arranged opposite to the oil return pipe press-fitting device; when the oil return pipe press-fitting device moves, the oil return pipe press-fitting device can push the clamping seat to be close to the pump cover body.
In one possible design, the oil return pipe press-fitting device includes:
the base is provided with a through hole;
the driving mechanism is connected to the base, is in communication connection with the controller, and has a shaft axis of a driving end parallel to a shaft axis of the passing hole;
the pushing rod is connected to the driving end of the driving mechanism and is inserted into the passing hole so as to push the pushing rod to be abutted against the clamping seat under the driving of the driving mechanism;
the contact surfaces of the clamping seat and the pushing rod are both planes; and/or the longitudinal section area of the clamping seat is smaller than that of the push rod.
In one possible design, the detection device includes:
a connector having a base height in a vertical direction;
the positioning frame is connected to the connecting piece in a lockable manner; and
and the first visual detection mechanism is detachably connected to the positioning frame.
The beneficial effects of the utility model reside in that:
through above-mentioned technical scheme, can place the pump cover body on the frock of fixing a position earlier, place oil pipe on clamping device again, detection device transmits the testing result for the controller, and the controller is equipped with back oil pipe on being equipped with pump cover body, the clamping device according to testing result analysis location frock to judge that the work of prepareeing material of pump cover body and oil pipe has been accomplished at present. And then, the controller sends out an instruction to enable the oil inlet pipe press-fitting device, the oil return pipe press-fitting device, the check valve press-fitting device, the first needle valve seat press-fitting device, the second needle valve seat press-fitting device, the first copper bead press-fitting device and the second copper bead press-fitting device to execute corresponding actions so as to correspondingly press and fit the oil inlet pipe, the oil return pipe, the check valve, the first needle valve seat, the second needle valve seat, the first copper bead and the second copper bead onto the pump cover body. And when the controller analyzes that the positioning tool is not provided with a pump cover body and/or the clamping device is not provided with an oil return pipe according to the detection result, the current material preparation work is judged to be incomplete, no instruction is sent under the condition, and the oil inlet pipe press-fitting device, the oil return pipe press-fitting device, the check valve press-fitting device, the first needle valve seat press-fitting device, the second needle valve seat press-fitting device, the first copper bead press-fitting device and the second copper bead press-fitting device do not act at the moment.
From this one, can carry out real time control to clamping device, advance oil pipe pressure equipment device, return oil pipe pressure equipment device, check valve pressure equipment device, first needle disk seat pressure equipment device, second needle disk seat pressure equipment device, first copper pearl pressure equipment device, the operating condition of second copper pearl pressure equipment device to make the assembly process of pump cover subassembly effectively accomplish under the regulation and control of this rigging equipment, and then guaranteed the uniformity of pump cover subassembly assembly quality, be of value to the assembly precision that improves later stage carburetor. Moreover, the integrated assembling equipment for the pump cover assembly can effectively replace the traditional assembling mode of manually feeding materials one by one, so that the cost of manual investment is reduced, the problems of manual neglected loading and wrong loading are avoided, the efficiency of the pump cover assembly can be effectively improved, the production requirements of large batch are met, and the integrated assembling equipment for the pump cover assembly can be better suitable for various production lines.
Drawings
FIG. 1 is a schematic perspective view of a pump cover assembly;
fig. 2 is a schematic perspective view of an integrated assembly apparatus for a pump cover assembly according to an embodiment of the present invention;
fig. 3 is a schematic perspective view of an integrated assembly apparatus for a pump cover assembly according to an embodiment of the present invention, wherein the positioning seat is not shown;
fig. 4 is an exploded view of the integrated assembly apparatus for pump cover assembly according to the present invention in one embodiment;
fig. 5 is a schematic structural diagram of an oil inlet pipe press-fitting device of the integrated assembly apparatus for a pump cover assembly provided by the present invention in one embodiment;
fig. 6 is a schematic structural diagram of a first needle valve seat distribution mechanism of the integrated assembly apparatus for a pump cover assembly according to an embodiment of the present invention;
fig. 7 is a schematic structural view of the clamping device of the integrated assembly apparatus for pump cover assembly according to an embodiment of the present invention;
fig. 8 is a schematic partial structural view of an oil inlet pipe press-fitting device of the integrated assembly apparatus for a pump cover assembly according to the present invention in an embodiment;
fig. 9 is a schematic partial structural view of the second needle seat press-fitting device of the integrated assembling apparatus for pump cap assembly according to the present invention in one embodiment.
Description of the reference numerals
1-a clamping device, 11-a linear actuator, 12-a clamping holder, 13-an ejector, 14-a guide rail, 2-an oil inlet pipe press-fitting device, 21-a mounting holder, 22-a fixing holder, 23-a material blocking mechanism, 24-an integrated push rod mechanism, 25-an oil inlet pipe press-fitting mechanism, 3-an oil return pipe press-fitting device, 31-a base, 32-a driving mechanism, 33-a push rod, 4-a check valve press-fitting device, 41-an integrated push rod mechanism, 42-a check valve press-fitting mechanism, 5-a first needle valve seat press-fitting device, 51-a first needle valve seat feed mechanism, 52-a first needle valve seat press-fitting mechanism, 6-a second needle valve seat press-fitting device, 61-a transfer holder, 62-a second needle valve seat feed mechanism, 7-a first copper bead press-fitting device, 8-a second copper bead press-fitting device, 9-a pump cover assembly, 91-a pump cover body, 92-an oil inlet pipe, 93-a one-way valve, 94-a first needle valve seat, 95-an oil return pipe, 96-a second needle valve seat, 97-a first copper bead and 98-a second copper bead; 101-positioning tool and 102-positioning seat.
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific embodiments. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. Specific structural and functional details disclosed herein are merely illustrative of example embodiments of the invention. The present invention may, however, be embodied in many alternate forms and should not be construed as limited to the embodiments set forth herein.
The following detailed description of specific embodiments of the present disclosure is provided in connection with the accompanying drawings.
The pump cover assembly 9 includes a pump cover body 91, an oil inlet pipe 92, a check valve 93, a first needle valve seat 94, an oil return pipe 95, a second needle valve seat 96, a first copper bead 97, and a second copper bead 98. To help understand the technical solution of the present disclosure, fig. 1 shows a perspective structure schematic diagram of a pump cap assembly 9.
According to embodiments of the present disclosure, an integrated pump cap assembly apparatus is provided, one embodiment of which is provided. The present disclosure will be described in detail below with respect to the application of the integrated attachment system to the pump cap assembly 9.
Referring to fig. 2 to 9, the integrated assembly apparatus includes a positioning seat 102, a supporting device, an oil inlet pipe press-fitting device 2, an oil return pipe press-fitting device 3, a check valve press-fitting device 4, a first needle valve seat press-fitting device 5, a second needle valve seat press-fitting device 6, a first copper bead press-fitting device 7, a second copper bead press-fitting device 8, a detecting device, and a controller.
With continued reference to fig. 1 to 9, the positioning seat 102 is provided with a positioning tool 101 for limiting the position of the pump cover body 91; the clamping device 1 is movably connected to the positioning seat 102 and is used for clamping and releasing the oil return pipe 95; the oil inlet pipe press-fitting device 2 is used for leading out the oil inlet pipes 92 one by one and press-fitting the oil inlet pipes 92 onto the pump cover body 91; the oil return pipe press-fitting device 3 is arranged opposite to the clamping device 1 and is used for abutting against the clamping device 1 so as to push an oil return pipe 95 on the clamping device 1 to be close to the pump cover body 91; the check valve press-fitting device 4 is used for leading out the check valves 93 one by one and press-fitting the check valves 93 to the pump cover body 91; the first needle valve seat press-fitting device 5 is arranged above the positioning tool 101 so as to press-fit the first needle valve seat 94 on the pump cover body 91; the second needle valve seat press-fitting device 6 is arranged above the positioning tool 101 so as to press-fit the second needle valve seat 96 on the pump cover body 91; the first copper bead press-fitting device 7 is used for leading out the first copper beads 97 one by one and press-fitting the first copper beads onto the pump cover body 91; the second copper bead press-fitting device 8 is used for leading out the second copper beads 98 one by one and press-fitting the second copper beads onto the pump cover body 91; the detection device is used for detecting whether the positioning tool 101 is provided with the pump cover body 91 or not and detecting whether the clamping device 1 is provided with the oil return pipe 95 or not.
The controller is respectively in communication connection with the clamping device 1, the oil inlet pipe press-fitting device 2, the oil return pipe press-fitting device 3, the check valve press-fitting device 4, the first needle valve seat press-fitting device 5, the second needle valve seat press-fitting device 6, the first copper bead press-fitting device 7, the second copper bead press-fitting device 8 and the detection device, and correspondingly controls the clamping device 1, the oil inlet pipe press-fitting device 2, the oil return pipe press-fitting device 3, the check valve press-fitting device 4, the first needle valve seat press-fitting device 5, the second needle valve seat press-fitting device 6, the first copper bead press-fitting device 7 and the second copper bead press-fitting device 8 to execute corresponding actions according to information transmitted by the detection device.
The operation of the integrated pump cap assembly can be summarized as follows: firstly, can place pump cover body 91 on location frock 101 earlier, place oil pipe on clamping device 1 again, detection device transmits the testing result for the controller, and the controller is equipped with pump cover body 91 on the analysis of testing result according to locating frock 101, is equipped with back oil pipe 95 on the clamping device 1 after to judge that pump cover body 91 and the work of prepareeing material of oil pipe have been accomplished at present. Thereafter, the controller issues an instruction to cause the oil inlet pipe press-fitting device 2, the oil return pipe press-fitting device 3, the check valve press-fitting device 4, the first needle valve seat press-fitting device 5, the second needle valve seat press-fitting device 6, the first copper bead press-fitting device 7, and the second copper bead press-fitting device 8 to perform corresponding actions so as to press-fit the oil inlet pipe 92, the oil return pipe 95, the check valve 93, the first needle valve seat 94, the second needle valve seat 96, the first copper beads 97, and the second copper beads 98 onto the pump cover body 91 correspondingly. And when the controller analyzes that the positioning tool 101 is not provided with the pump cover body 91 and/or the clamping device 1 is not provided with the oil return pipe 95 according to the detection result, the current material preparation work is judged to be incomplete, no instruction is sent under the condition, and the oil inlet pipe press-fitting device 2, the oil return pipe press-fitting device 3, the check valve press-fitting device 4, the first needle valve seat press-fitting device 5, the second needle valve seat press-fitting device 6, the first copper bead press-fitting device 7 and the second copper bead press-fitting device 8 do not act at the moment.
Through the technical scheme, the working state of the one-way valve press-fitting device 4, the first needle valve seat press-fitting device 5, the second needle valve seat press-fitting device 6, the first copper bead press-fitting device 7 and the second copper bead press-fitting device 8 can be controlled in real time, so that the assembly process of the pump cover assembly 9 can be effectively completed under the regulation and control of the assembly equipment, the consistency of the assembly quality of the pump cover assembly 9 is ensured, and the assembly precision of a later-stage carburetor is improved. In addition, the integrated assembly equipment for the pump cover assembly can effectively replace the traditional assembly mode of manually feeding materials one by one, not only reduces the cost of manual investment, but also avoids the problems of manual neglected loading and wrong loading, and can effectively improve the efficiency of the pump cover assembly 9, thereby meeting the large-batch production requirements and being better suitable for various production lines.
On the basis of the above case, an alarm device can be additionally arranged, namely when the controller judges that the current material preparation work is not finished (the pump cover body 91 and the oil return device are not placed at preset positions), an alarm instruction is sent out, so that a worker is prompted to feed materials in time.
In an embodiment provided by the present disclosure, the oil inlet pipe press-fitting device 2 includes a mounting seat 21, an oil inlet pipe feeding mechanism, an integrated push rod mechanism 24, and an oil inlet pipe stamping mechanism 25.
Specifically, the mounting seat 21 is provided with an oil inlet pipe hole, an oil outlet pipe hole and a first sliding groove, the oil inlet pipe hole is located at the upper part of the mounting seat 21, the oil outlet pipe hole is located at the lower part of the mounting seat 21, and the first sliding groove extends horizontally and is communicated with the oil inlet pipe hole and the oil outlet pipe hole; advance oil pipe feed mechanism and locate the top of location frock 101, advance oil pipe feed mechanism communicate in advance the oil pipe hole, in order will advance oil pipe 92 to derive one by one.
The integrated push rod mechanism 24 has an integrated push rod capable of moving linearly, and an oil pipe groove adapted to the oil inlet pipe 92 is formed in the integrated push rod, and the oil pipe groove is sized to accommodate only a single oil inlet pipe 92; the integrated push rod can move along the first sliding groove to move the oil inlet pipe 92 in the oil pipe groove from the oil inlet pipe hole to the oil outlet pipe hole; the oil inlet pipe stamping mechanism 25 has an oil inlet pipe pressing rod capable of moving in a linear direction, and the oil inlet pipe pressing rod and the oil outlet pipe hole are coaxially arranged so as to press-fit the oil inlet pipe 92 in the oil pipe groove from the oil outlet pipe hole to the pump cover body 91 from top to bottom.
In application, the oil pipe grooves are aligned with the oil inlet pipe holes, the oil inlet pipe feeding mechanism guides the oil inlet pipes 92 into the oil inlet pipe holes one by one, then the oil inlet pipes 92 can fall into the oil pipe grooves under the action of gravity, the oil pipe grooves are moved to the positions of the oil pipe holes from the positions corresponding to the oil inlet pipe holes under the action of the integrated push rod mechanism 24, and in this case, the oil inlet pipe stamping mechanism 25 acts to eject the oil inlet pipes 92 out of the oil outlet pipe holes and press-fit the oil inlet pipes into the pump cover body 91, so that the press-fitting of the oil inlet pipes 92 is completed.
Note that the mount 21 is located at a lower portion of the oil inlet pipe punching mechanism 25, and is movably attached to the oil inlet pipe punching mechanism 25. Like this at the working process, mount pad 21 can support and press on pump cover body 91, avoids pump cover body 91 skew, and then will advance oil pipe 92 and accurately pressure equipment on pump cover body 91.
Alternatively, the oil inlet pipe feeding mechanism may include an oil inlet pipe pressing rod, a fixing seat 22 and a material blocking mechanism 23.
Specifically, the oil inlet pipe pressure bar can accommodate a plurality of oil inlet pipes 92; the fixed seat 22 is provided with a first feeding channel for the oil inlet pipe 92 to pass through, the fixed seat 22 is further provided with a material guide pipe matched with the oil inlet pipe 92, one end of the material guide pipe is communicated with the oil inlet pipe pressing rod, and the other end of the material guide pipe is communicated with the first feeding channel; the material blocking mechanism 23 is provided with a telescopic material blocking rod; the material blocking mechanisms 23 are arranged in two groups and are respectively arranged along the vertical direction, and the material blocking rods of each group of material blocking mechanisms 23 are movably inserted into the fixed seat 22; and the two groups of material blocking mechanisms 23 are respectively in communication connection with the controller.
When the oil inlet pipe 92 is led into the material guide pipe, the material pulling rod of the material blocking mechanism 23 located below is pushed out, so that the oil inlet pipe 92 is retained in the first material feeding channel; thereafter, the material pulling rod of the material blocking mechanism 23 located above is pushed out to block the first feeding channel; when the first feeding channel is blocked, the material pulling rod of the blocking mechanism 23 located below retracts, so that the oil inlet pipe 92 can fall into the oil inlet pipe hole. Through the mode, the oil inlet pipe 92 can be led out to the oil inlet pipe hole one by one, and the phenomenon that the material is accumulated more and the normal operation of the feeding work of the oil inlet pipe 92 is influenced is avoided.
It should be noted that the oil inlet pipe compression bar is configured as a material vibrator in the prior art, and for this reason, a person skilled in the art can make routine improvements according to the specification of the oil inlet pipe 92, and the disclosure does not limit this. And, for the material blocking mechanism 23, a cylinder of the prior art is provided. Of course, the blocking mechanism 23 may be configured as any suitable actuator capable of moving linearly, such as a hydraulic cylinder, a linear module, etc., and is not limited herein.
In an embodiment provided by the present disclosure, the mounting base 21 is further provided with a first feeding hole and a first discharging hole, the first feeding hole is located at an upper portion of the mounting base 21, and the first discharging hole is located at a lower portion of the mounting base 21.
The integrated push rod is further provided with a first limiting groove matched with the first needle valve seat 94, and the size of the first limiting groove is set to be capable of only accommodating a single first needle valve seat 94 to pass through.
The first needle valve seat press-fitting device 5 comprises a first needle valve seat feeding mechanism and a first needle valve seat punching mechanism 52, and the first needle valve seat feeding mechanism and the first needle valve seat punching mechanism 52 are respectively in communication connection with the controller.
Specifically, the first needle valve seat feeding mechanism is arranged above the positioning tool 101 and used for leading out the first needle valve seats 94 one by one, and the first needle valve seat feeding mechanism is communicated with the first feeding hole; the first needle valve seat punching mechanism 52 has a first needle valve seat 94 pressing rod which can move along a linear direction, and the first needle valve seat 94 pressing rod and the first discharge hole are coaxially arranged so as to press-fit the first needle valve seat 94 in the first limiting groove onto the pump cover body 91 from the first discharge hole from top to bottom.
Specifically at the during operation, first feed port is aimed at to first spacing groove, first needle valve seat feed mechanism is with leading-in first feed port of first needle valve seat 94 one by one, afterwards, first needle valve seat 94 can fall into to first spacing groove under the effect of gravity, under integrated form push rod mechanism 24's effect, make first spacing groove remove to the position at first discharge opening place from the position that first feed port corresponds, under this condition, first needle valve seat punching press mechanism 52 moves, thereby it is ejecting from first discharge opening with first needle valve seat 94, and in pressure equipment to pump cover body 91, accomplish the pressure equipment to first needle valve seat 94 from this promptly.
Because first needle valve seat 94 and advance oil pipe 92 sharing mount pad 21 at the pressure equipment in-process, consequently at the working process, mount pad 21 can support and press on pump cover body 91 to avoid pump cover body 91 skew, and then accurately pressure equipment first needle valve seat 94 on pump cover body 91.
In the present disclosure, a distance between a center line of the first feeding hole and a center line of the oil inlet pipe hole is L1, and a distance between a center line of the first discharging hole and a center line of the oil outlet pipe hole is L2; the distance between the center line of the first limiting groove and the center line of the oil pipe groove is L3, and the L1 is L2 is L3.
Thus, the first needle valve seat 94 can be synchronously guided into the first feed hole, the oil inlet pipe 92 can be synchronously guided into the oil inlet pipe hole, and the first needle valve seat 94 and the oil inlet pipe 92 can be accurately fallen into the first limiting groove and the oil pipe groove. Like this, integrated form push rod when removing can make first needle valve seat 94 and advance oil pipe 92 and accurately remove to the position that first discharge opening and oil outlet pipe hole correspond, and then under the synchronization action of first needle valve seat punching press mechanism 52 and advance oil pipe punching press mechanism 25, accurately press fitting fast to pump cover body 91 with first needle valve seat 94 and advance oil pipe 92. And the efficiency is high, and the consistency is good.
It will be understood that, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of example embodiments of the present invention.
In the present disclosure, the first needle valve seat punching mechanism 52 is configured with a cylinder in the related art. Of course, the first needle valve seat punching mechanism 52 may be configured as any suitable actuator capable of realizing linear movement, such as a hydraulic cylinder, a linear module, and the like, and is not limited herein.
Alternatively, the first needle valve seat feeding mechanism comprises a first needle valve seat vibrator and a first needle valve seat distributing mechanism 51. A first needle valve seat vibrator for receiving a plurality of first needle valve seats 94; a first needle valve seat material distribution mechanism 51 having a retractable material distribution rod; the distributing rod is movably inserted into the positioning tool 101; the first needle valve seat singulation mechanism 51 is communicatively connected to the controller.
The location frock 101 is equipped with the confession the current supplied materials passageway of first needle valve seat 94, location frock 101 still be equipped with the material loading pipe of first needle valve seat 94 looks adaptation, the one end of material loading pipe communicate in first needle valve seat shakes the glassware, the other end communicate in supplied materials passageway. When the first needle valve seat 94 is led into the feeding pipe, the distributing rod of the first needle valve seat distributing mechanism 51 is pushed out, so that the first needle valve seat 94 can fall into the first feeding hole, and the first needle valve seat 94 is led into the first feeding hole one by one, and distribution is achieved.
It should be noted that the first needle valve seat vibrator and the first needle valve seat material distribution mechanism 51 are respectively connected to the controller in communication.
In the present disclosure, the first needle valve seat vibrator is configured as a vibrator in the prior art, for which a person skilled in the art can make routine modifications according to the specifications of the first needle valve seat 94, which the present disclosure does not limit. And, for the first needle valve seat sorting mechanism 51, a cylinder in the related art is provided. Of course, the first needle seat separating mechanism 51 may be configured as any suitable actuator capable of moving linearly, such as a hydraulic cylinder, a linear module, etc., and is not limited herein.
In an embodiment provided by the present disclosure, a valve inlet hole, a valve outlet hole and a second sliding groove are provided on the positioning fixture 101, the valve inlet hole is located on a side of the positioning fixture, the valve outlet hole is located above the positioning fixture, and the second sliding groove extends horizontally and is communicated with the valve inlet hole and the valve outlet hole.
Alternatively, the check valve press-fitting device 4 includes a check valve feeding mechanism, an integrated ejector rod mechanism 41, and a check valve punching mechanism 42. Specifically, a one-way valve feeding mechanism is arranged below the positioning tool 101, and the one-way valve feeding mechanism is communicated with the valve inlet hole so as to lead out the one-way valves 93 one by one; the integrated ejector rod mechanism 41 is provided with an integrated ejector rod capable of moving linearly, a valve slot matched with the one-way valve 93 is formed in the integrated ejector rod, and the valve slot is set to be capable of accommodating only a single one-way valve 93; the integrated ejector pin is movable along the second sliding groove to move the check valve 93 in the valve groove from the inlet valve hole to the outlet valve hole; and the check valve stamping mechanism 42 is provided with a check valve 93 pressure bar capable of moving along a linear direction, and the check valve stamping mechanism 42 is coaxially arranged with the valve outlet hole so as to press-fit the check valve 93 in the valve groove onto the pump cover body 91 from the valve outlet hole from bottom to top.
The check valve feeding mechanism guides the check valves 93 into the inlet valve holes one by one, the check valves 93 can fall into the valve grooves under the action of gravity, and then the integrated ejector rods act to move the check valves 93 from the positions of the inlet valve holes to the positions of the valve holes, in this case, the check valve stamping mechanism 42 acts to enable the check valve stamping mechanism 42 to act on the check valves 93, eject the check valves 93 from the outlet valve holes and press-fit the check valves 93 onto the pump cover body 91, and then the press-fitting work of the check valves 93 is completed.
The one-way valve feeding mechanism, the integrated ejector rod mechanism 41 and the one-way valve stamping mechanism 42 are respectively in communication connection with the controller, so that corresponding actions are executed under the control of the controller.
In an embodiment provided by the present disclosure, the positioning tool 101 is further provided with a second feeding hole and a second discharging hole, the second feeding hole is located at a side portion of the positioning tool 101, and the second discharging hole is located at an upper portion of the positioning tool 101; the integrated ejector rod is further provided with a second limiting groove matched with the second needle valve seat 96, and the size of the second limiting groove is set to be capable of only accommodating a single second needle valve seat 96 to pass through.
Alternatively, the second needle valve seat press-fitting device 6 comprises a second needle valve seat feeding mechanism and a second needle valve seat punching mechanism. The second needle valve seat feeding mechanism is arranged above the positioning tool 101 and used for leading out the second needle valve seats 96 one by one, and the second needle valve seat feeding mechanism is communicated with the second feeding hole; and the second needle valve seat stamping mechanism is provided with a second needle valve seat pressing rod capable of moving along the linear direction, and the second needle valve seat pressing rod and the second discharge hole are coaxially arranged so as to press-fit a second needle valve seat 96 in the second limiting groove onto the pump cover body 91 from the second discharge hole from bottom to top.
Specifically, during operation, the second limit groove is aligned with the second feed hole, the second needle valve seat feeding mechanism guides the second needle valve seats 96 into the second feed hole one by one, and then the second needle valve seats 96 can fall into the second limit groove under the action of gravity, under the action of the integrated ejector rod mechanism 41, the second limit groove is moved from the position corresponding to the second feed hole to the position of the second discharge hole, under the condition, the second needle valve seat punching mechanism acts to eject the second needle valve seats 96 from the second discharge hole and press-fit the second needle valve seats into the pump cover body 91, so that the press-fitting of the second needle valve seats 96 is completed.
The distance between the central line of the second feeding hole and the central line of the inlet valve hole is L4, and the distance between the central line of the second discharging hole and the central line of the outlet valve hole is L5; the distance between the center line of the second limiting groove and the center line of the valve groove is L6, and the L4 is L5 is L6.
In this way, the second needle valve seat 96 and the check valve 93 can be synchronously guided into the second feeding hole and the inlet valve hole, and the second needle valve seat 96 and the check valve 93 can accurately fall into the second limiting groove and the inlet valve hole. Like this, integrated form ejector pin when removing can make second needle valve seat 96 and check valve 93 accurately remove to the position that second discharge opening and play valve hole correspond, and then under the synchro-action of second needle valve seat punching press mechanism and check valve punching press mechanism 42, accurately press fitting second needle valve seat 96 and check valve 93 to pump cover body 91 fast. And the efficiency is high, and the consistency is good.
In one embodiment provided by the present disclosure, the second needle valve seat feeding mechanism comprises a second needle valve seat vibrator, a transfer seat 61 and a second needle valve seat material distributing mechanism 62. A second needle valve seat vibrator capable of accommodating a plurality of second needle valve seats 96; the middle rotating base 61 is provided with a blanking channel for the second needle valve seat 96 to pass through, the middle rotating base 61 is also provided with a blanking pipe matched with the second needle valve seat 96, one end of the blanking pipe is communicated with the second needle valve seat material vibrator, and the other end of the blanking pipe is communicated with the blanking channel; a second needle valve seat distribution mechanism 62 having a retractable blanking lever; the blanking rod is movably inserted into the middle rotary seat 61; the second needle-valve seat feed mechanism 62 is communicatively connected to the controller.
When the second needle valve seat 96 is guided into the feeding pipe, the feeding rod of the second needle valve seat distributing mechanism 62 is pushed out, so that the second needle valve seat 96 can fall into the second feeding hole. Thereby, press fitting of the second needle valve seat 96 is achieved.
It should also be noted that the second needle seat vibrator is configured as a prior art vibrator, to which one skilled in the art may make routine modifications based on the specifications of the second needle seat 96, and the present disclosure is not limited thereto. And for the second needle valve seat feed mechanism 62, a prior art air cylinder is provided. Of course, the second needle valve seat separating mechanism 62 may be configured as any suitable actuator capable of moving linearly, such as a hydraulic cylinder, a linear module, etc., and is not limited herein.
In one embodiment provided by the present disclosure, the check valve feeding mechanism includes a check valve vibrator, a feeding seat and a pushing mechanism.
The one-way valve vibrator can accommodate a plurality of one-way valves 93; the feeding seat is provided with a second feeding channel for the one-way valve 93 to pass through, the feeding seat is also provided with a pilot valve pipe matched with the one-way valve 93, one end of the pilot valve pipe is communicated with the one-way valve material vibrator, and the other end of the pilot valve pipe is communicated with the second feeding channel; and the pushing mechanism is provided with telescopic pushing rods which are movably inserted into the feeding seat, and is in communication connection with the controller, so that the pushing mechanism extends or retracts according to an instruction sent by the controller, and the one-way valves 93 can be blanked one by one.
Specifically, the pusher mechanism is configured as a cylinder in the prior art.
In an embodiment provided by the present disclosure, the first copper bead press-fitting device 7 includes: a first copper bead vibrator for accommodating a plurality of first copper beads 97; a first copper bead tube having an inner diameter larger than the first copper beads 97 to allow a single first copper bead 97 to pass therethrough; the first abutting mechanism is arranged opposite to the positioning tool 101, and is provided with a first abutting rod which can stretch along a first direction.
Similarly, the second copper bead press-fitting device 8 includes: a second copper bead 98 vibrator for accommodating a plurality of second copper beads 98; a second copper bead tube having an inner diameter larger than the second copper beads 98 to allow passage of a single second copper bead 98; the second abutting mechanism is arranged opposite to the positioning tool 101 and is provided with a second abutting rod capable of stretching along a second direction; wherein the first direction and the second direction are directed differently.
The positioning tool 101 is further provided with a first ball inlet hole, a first ball pressing hole, a second ball inlet hole and a second ball pressing hole; the first copper bead pipe is communicated with the first bead inlet hole, the first bead pressing hole corresponds to the first pressing rod, the second copper bead pipe is communicated with the second bead inlet hole, and the second bead pressing hole corresponds to the second pressing rod; the first abutting mechanism and the second abutting mechanism are respectively in communication connection with the controller.
In this way, after the first copper beads 97 fall into the first bead inlet hole one by one, and the second copper beads 98 fall into the second bead inlet hole one by one, the first abutting mechanism and the second abutting mechanism respectively act, so that the first copper beads 97 and the second copper beads 98 are respectively press-fitted to corresponding positions of the pump cover body 91.
First advance pearl hole, first pressure pearl hole, second and advance pearl hole and second and press pearl hole direct setting on location frock 101, can optimize the way strength to reduce the error, thereby will improve the accuracy of first copper pearl 97 and second copper pearl 98 pressure equipment position.
In one embodiment provided by the present disclosure, the clamping device 1 includes a linear drive 11, a clamping shoe 12, an ejector 13, and a guide rail 14. A linear actuator 11 whose push rod is movable in a linear direction; the clamping seat 12 is provided with a guide groove and a clamping groove matched with the oil return pipe 95; an ejector 13 having one end connected to the linear actuator 11 and the other end extending into the clamping groove; when the linear driver 11 moves, the ejector piece 13 can push out the oil return pipe 95 in the clamping groove; and a guide rail 14 formed to be matched with the guide groove, wherein the holder 12 is embedded in the guide rail 14 through the guide groove.
The linear driver 11 is in communication connection with the controller, and the clamping seat 12 is arranged opposite to the oil return pipe press-fitting device 3; when the oil return pipe press-fitting device 3 moves, the oil return pipe press-fitting device can push the clamping seat 12 to be close to the pump cover body 91.
The cooperation of the ejector 13 and the linear actuator 11 enables the ejector 13 to rotate when the linear actuator 11 moves, so as to eject the oil return pipe 95, i.e., release the oil return pipe 95. Based on the matching of the guide rail 14 and the clamping seat 12, the clamping can be moved smoothly along the guide rail 14 under the pressing of the oil return pipe pressing device 3, so that the oil return pipe 95 can be accurately pressed onto the pump cover body 91.
The linear actuator 11 may be configured as any suitable actuator capable of linear movement, such as an air cylinder, a hydraulic cylinder, a linear module, or the like.
In an embodiment provided by the present disclosure, the oil return pipe press-fitting device 3 includes: a base 31 provided with a passage hole; the driving mechanism 32 is connected to the base 31, the driving mechanism 32 is connected to the controller in a communication mode, and the axis of the driving end of the driving mechanism is parallel to the axis of the passing hole; and the pushing rod 33 is connected to the driving end of the driving mechanism 32 and inserted into the passing hole, so that the pushing rod 33 is pushed to abut against the clamping seat 12 under the driving of the driving mechanism 32, and the press fitting of the oil return pipe 95 is realized.
Wherein, as an option, the contact surfaces of the clamping seat 12 and the pushing rod are both flat surfaces, so that the generated ground pushing force effectively acts on the clamping seat 12. Alternatively, the holder 12 has a smaller longitudinal cross-sectional area than the pusher rod, so that the pusher rod effectively acts on the holder 12.
It should be understood that, for the term "and/or" as may appear herein, it is merely an associative relationship that describes an associated object, meaning that three relationships may exist, e.g., a and/or B may mean: a exists independently, B exists independently, and A and B exist simultaneously; for the term "/and" as may appear herein, which describes another associative object relationship, it means that two relationships may exist, e.g., a/and B, may mean: a exists independently, and A and B exist independently; in addition, for the character "/" that may appear herein, it generally means that the former and latter associated objects are in an "or" relationship.
In the present disclosure, the clamping device 1 may be configured as an intelligent clamping jaw in the prior art, and the oil return pipe press-fitting device 3 is configured as a mechanical arm, so as to grasp or release the oil return pipe 95 under the driving of the controller, and then accurately press-fit the oil return pipe 95 on the pump cover body 91. In this regard, those skilled in the art can flexibly set the setting according to actual requirements.
In one embodiment provided by the present disclosure, the detection apparatus includes: a connector having a base height in a vertical direction; the positioning frame is connected with the connecting piece in a lockable manner; and the first visual detection mechanism is detachably connected to the positioning frame. Therefore, the position of the first visual detection mechanism can be adjusted through the positioning frame, and the accuracy of the first visual detection mechanism in the detection process is improved. In addition, the first visual detection mechanisms of different types can be conveniently replaced according to the requirements on the detection results.
In an embodiment provided by the present disclosure, the first visual inspection mechanism includes at least one of a camera, a laser displacement sensor and a radar, so as to accurately detect the current positioning tool 101, and transmit the obtained information to the controller, so as to enable the controller to perform effective integration, analysis and judgment according to the received information, thereby accurately judging the state of the current positioning tool 101, that is, judging whether the positioning tool 101 is provided with the pump cover body 91 and whether the clamping device 1 is provided with the oil return pipe 95, thereby avoiding the occurrence of material leakage.
In one embodiment provided by the present disclosure, the controller may be configurable
Is any one of a PLC logic controller, a central processing unit, a digital signal processor, an application specific integrated circuit, or a field programmable gate array.
Specifically, in the present disclosure, the controller is configured as a central processor. While in other embodiments the controller may also be configured as one of a digital signal processor, an application specific integrated circuit, or a field programmable gate array. Further, the controller may also be a network processor, other programmable logic device, discrete gate or transistor logic device, discrete hardware component. In this regard, those skilled in the art can flexibly configure the device according to the actual application environment.
Furthermore, the clamping device 1, the oil inlet pipe press-fitting device 2, the oil return pipe press-fitting device 3, the check valve press-fitting device 4, the first needle valve seat press-fitting device 5, the second needle valve seat press-fitting device 6, the first copper bead press-fitting device 7, the second copper bead press-fitting device 8, the detection device and the controller can realize data transmission through various well-known wireless transmission protocols in the field, such as GPRS, WiFi, Bluetooth and the like, so that the laying of signal lines is reduced. Of course, wired transmission of data may also be achieved through a communication cable or the like, which is not limited by the present disclosure.
The preferred embodiments of the present disclosure are described in detail with reference to the accompanying drawings, however, the present disclosure is not limited to the specific details of the above embodiments, and various simple modifications may be made to the technical solution of the present disclosure within the technical idea of the present disclosure, and these simple modifications all belong to the protection scope of the present disclosure.

Claims (12)

1. An integrated pump cap assembly, wherein the pump cap assembly (9) includes a pump cap body (91), an oil inlet pipe (92), a check valve (93), a first needle valve seat (94), an oil return pipe (95), a second needle valve seat (96), a first copper bead (97), and a second copper bead (98), characterized in that the integrated pump cap assembly comprises:
the positioning seat (102) is provided with a positioning tool (101) for limiting the position of the pump cover body (91);
the clamping device (1) is movably connected to the positioning seat (102) and is used for clamping and releasing the oil return pipe (95);
the oil inlet pipe press-fitting device (2) is used for leading out the oil inlet pipes (92) one by one and press-fitting the oil inlet pipes (92) to the pump cover body (91);
the oil return pipe press-fitting device (3) is arranged opposite to the clamping device (1) and used for abutting against the clamping device (1) so as to push an oil return pipe (95) on the clamping device (1) to be close to the pump cover body (91) and abut against the oil return pipe (95) on the pump cover body (91);
the check valve press-fitting device (4) is used for leading out the check valves (93) one by one and press-fitting the check valves (93) to the pump cover body (91);
the first needle valve seat press-fitting device (5) is arranged above the positioning tool (101) and is used for press-fitting the first needle valve seat (94) on the pump cover body (91);
the second needle valve seat press-fitting device (6) is arranged above the positioning tool (101) so as to press-fit the second needle valve seat (96) on the pump cover body (91);
the first copper bead press-fitting device (7) is used for leading out the first copper beads (97) one by one and press-fitting the first copper beads onto the pump cover body (91);
the second copper bead press-fitting device (8) is used for leading out the second copper beads (98) one by one and press-fitting the second copper beads onto the pump cover body (91);
the detection device is used for detecting whether the pump cover body (91) is arranged on the positioning tool (101) at present and detecting whether the oil return pipe (95) is arranged on the clamping device (1); and
the controller is respectively in communication connection with the clamping device (1), the oil inlet pipe press-fitting device (2), the oil return pipe press-fitting device (3), the one-way valve press-fitting device (4), the first needle valve seat press-fitting device (5), the second needle valve seat press-fitting device (6), the first copper bead press-fitting device (7), the second copper bead press-fitting device (8) and the detection device, and correspondingly controls the clamping device (1), the oil inlet pipe press-fitting device (2), the oil return pipe press-fitting device (3), the one-way valve press-fitting device (4), the first needle valve seat press-fitting device (5), the second needle valve seat press-fitting device (6), the first copper bead press-fitting device (7) and the second copper bead press-fitting device (8) to execute corresponding actions according to information transmitted by the detection device.
2. An integrated pump cap assembly according to claim 1, wherein the oil inlet tube press fitting device (2) includes:
the mounting seat (21) is provided with an oil inlet pipe hole, an oil outlet pipe hole and a first sliding groove, the oil inlet pipe hole is located at the upper part of the mounting seat (21), the oil outlet pipe hole is located at the lower part of the mounting seat (21), and the first sliding groove extends horizontally and is communicated with the oil inlet pipe hole and the oil outlet pipe hole;
the oil inlet pipe feeding mechanism is arranged above the positioning tool (101) and communicated with the oil inlet pipe holes so as to lead out the oil inlet pipes (92) one by one;
the integrated push rod mechanism (24) is provided with an integrated push rod capable of moving linearly, an oil pipe groove matched with the oil inlet pipe (92) is formed in the integrated push rod, and the size of the oil pipe groove is set to be capable of only accommodating the single oil inlet pipe (92); the integrated push rod can move along the first sliding groove to move an oil inlet pipe (92) in the oil pipe groove from the oil inlet pipe hole to the oil outlet pipe hole;
the oil inlet pipe stamping mechanism (25) is provided with an oil inlet pipe pressing rod capable of moving in the linear direction, and the oil inlet pipe pressing rod and the oil outlet pipe hole are coaxially arranged so as to press the oil inlet pipe (92) in the oil pipe groove onto the pump cover body (91) from the oil outlet pipe hole from top to bottom;
the oil inlet pipe stamping mechanism (25), the integrated push rod mechanism (24) and the oil inlet pipe stamping mechanism (25) are respectively in communication connection with the controller.
3. An integrated assembly device for a pump cap assembly according to claim 2, wherein the oil inlet tube feed mechanism includes:
an oil inlet pipe pressure lever capable of accommodating a plurality of oil inlet pipes (92);
the fixed seat (22) is provided with a first feeding channel for the oil inlet pipe (92) to pass through, the fixed seat (22) is also provided with a material guide pipe matched with the oil inlet pipe (92), one end of the material guide pipe is communicated with the oil inlet pipe pressure rod, and the other end of the material guide pipe is communicated with the first feeding channel; and
the material blocking mechanism (23) is provided with a telescopic material blocking rod; the material blocking mechanisms (23) are arranged in two groups and are respectively arranged along the vertical direction, and the material blocking rods of each group of material blocking mechanisms (23) are movably inserted into the fixed seat (22); the two groups of material blocking mechanisms (23) are respectively connected to the controller in a communication manner;
when the oil inlet pipe (92) is led into the material guide pipe, a material pulling rod of the material blocking mechanism (23) positioned below is pushed out, so that the oil inlet pipe (92) can be retained in the first feeding channel; then, a material pulling rod of the material blocking mechanism (23) positioned above is pushed out to block the first feeding channel; when the first feeding channel is blocked, the material pulling rod of the blocking mechanism (23) positioned below retracts, so that the oil inlet pipe (92) can fall into the oil inlet pipe hole.
4. An integrated assembly apparatus for a pump cap assembly according to claim 2, wherein the mounting base (21) is further provided with a first intake hole located at an upper portion of the mounting base (21) and a first discharge hole located at a lower portion of the mounting base (21);
the integrated push rod is also provided with a first limit groove matched with the first needle valve seat (94), and the size of the first limit groove is set to only accommodate the passage of the single first needle valve seat (94);
the distance between the center line of the first feeding hole and the center line of the oil inlet pipe hole is L1, and the distance between the center line of the first discharging hole and the center line of the oil outlet pipe hole is L2; the distance between the central line of the first limiting groove and the central line of the oil pipe groove is L3, and the L1 is L2 is L3;
the first needle valve seat press-fitting device (5) comprises:
the first needle valve seat feeding mechanism is arranged above the positioning tool (101) and used for leading out the first needle valve seats (94) one by one, and the first needle valve seat feeding mechanism is communicated with the first feeding hole; and
the first needle valve seat stamping mechanism (52) is provided with a first needle valve seat pressure rod capable of moving in a linear direction, and the first needle valve seat pressure rod and the first discharge hole are coaxially arranged so as to press fit a first needle valve seat (94) in the first limiting groove onto the pump cover body (91) from the first discharge hole from top to bottom;
the first needle valve seat feeding mechanism and the first needle valve seat punching mechanism (52) are respectively in communication connection with the controller.
5. An integrated assembly device for a pump cap assembly according to claim 4, wherein the first needle valve seat feed mechanism includes:
a first needle valve seat vibrator capable of accommodating a plurality of first needle valve seats (94); and
a first needle valve seat material distribution mechanism (51) with a telescopic material distribution rod; the distributing rod is movably inserted into the positioning tool (101); the first needle valve seat material distribution mechanism (51) is in communication connection with the controller;
the positioning tool (101) is provided with a feeding channel for the first needle valve seat (94) to pass through, the positioning tool (101) is further provided with a feeding pipe matched with the first needle valve seat (94), one end of the feeding pipe is communicated with the first needle valve seat material vibrating device, and the other end of the feeding pipe is communicated with the feeding channel;
when the first needle valve seat (94) is guided into the feeding pipe, the distributing rod of the first needle valve seat distributing mechanism (51) is pushed out, so that the first needle valve seat (94) can fall into the first feeding hole.
6. The integrated assembly equipment for the pump cover assembly according to claim 1, wherein the positioning tool (101) is provided with an inlet valve hole, an outlet valve hole and a second sliding groove, the inlet valve hole is located on the side of the positioning tool, the outlet valve hole is located above the positioning tool, and the second sliding groove extends horizontally and is communicated with the inlet valve hole and the outlet valve hole;
the check valve press-fitting device (4) comprises:
the one-way valve feeding mechanism is arranged below the positioning tool (101) and communicated with the valve inlet hole so as to lead out the one-way valves (93) one by one;
the integrated ejector rod mechanism (41) is provided with an integrated ejector rod capable of moving linearly, a valve slot matched with the one-way valve (93) is formed in the integrated ejector rod, and the valve slot is only used for accommodating the single one-way valve (93); the integrated ejector rod can move along the second sliding groove to move a one-way valve (93) in the valve groove from the valve inlet hole to the valve outlet hole;
and the one-way valve stamping mechanism (42) is provided with a one-way valve (93) pressing rod capable of moving along the linear direction, and the one-way valve (93) pressing rod and the valve outlet hole are coaxially arranged so as to press the one-way valve (93) in the valve groove from the valve outlet hole to the pump cover body (91) from bottom to top.
7. The integrated assembling equipment for the pump cover assembly according to claim 6, wherein the positioning tooling (101) is further provided with a second feeding hole and a second discharging hole, the second feeding hole is positioned at the side part of the positioning tooling (101), and the second discharging hole is positioned at the upper part of the positioning tooling (101);
the integrated ejector rod is also provided with a second limiting groove matched with the second needle valve seat (96), and the size of the second limiting groove is set to only accommodate the passage of a single second needle valve seat (96);
the distance between the central line of the second feeding hole and the central line of the inlet valve hole is L4, and the distance between the central line of the second discharging hole and the central line of the outlet valve hole is L5; the distance between the center line of the second limiting groove and the center line of the valve groove is L6, and L4 is L5 is L6;
the second needle valve seat press-fitting device (6) comprises:
the second needle valve seat feeding mechanism is arranged above the positioning tool (101) and used for leading out the second needle valve seats (96) one by one, and the second needle valve seat feeding mechanism is communicated with the second feeding hole; and
and the second needle valve seat stamping mechanism is provided with a second needle valve seat pressing rod capable of moving along the linear direction, and the second needle valve seat pressing rod and the second discharge hole are coaxially arranged so as to press-fit a second needle valve seat (96) in the second limiting groove onto the pump cover body (91) from the second discharge hole from bottom to top.
8. An integrated assembly device for a pump cap assembly according to claim 7, wherein the second needle valve seat feed mechanism includes:
a second needle valve seat vibrator capable of accommodating a plurality of second needle valve seats (96);
the middle rotating seat (61) is provided with a blanking channel for the second needle valve seat (96) to pass through, the middle rotating seat (61) is also provided with a blanking pipe matched with the second needle valve seat (96), one end of the blanking pipe is communicated with the second needle valve seat material vibrator, and the other end of the blanking pipe is communicated with the blanking channel; and
a second needle valve seat material distribution mechanism (62) with a telescopic blanking rod; the blanking rod is movably inserted into the middle rotary seat (61); the second needle valve seat feed mechanism (62) is communicatively connected to the controller;
when the second needle valve seat (96) is guided into the feeding pipe, a feeding rod of the second needle valve seat distributing mechanism (62) is pushed out, so that the second needle valve seat (96) can fall into the second feeding hole;
check valve feed mechanism includes:
the one-way valve vibrator can accommodate a plurality of one-way valves (93);
the feeding seat is provided with a second feeding channel for the one-way valve (93) to pass through, the feeding seat is also provided with a pilot valve pipe matched with the one-way valve (93), one end of the pilot valve pipe is communicated with the one-way valve material vibrator, and the other end of the pilot valve pipe is communicated with the second feeding channel; and
and the pushing mechanism is provided with a telescopic pushing rod, the pushing rod is movably inserted into the feeding seat, and the pushing mechanism is in communication connection with the controller, so that the oil inlet pipe (92) can fall into the oil inlet pipe hole when the pushing mechanism moves.
9. An integrated pump cap assembly according to claim 1, wherein the first copper bead press fitting means (7) includes:
the first copper bead vibrator is used for accommodating a plurality of first copper beads (97);
a first copper bead tube having an inner diameter larger than the first copper beads (97) to allow a single first copper bead (97) to pass through; and
the first abutting mechanism is arranged opposite to the positioning tool (101) and is provided with a first abutting rod capable of stretching along a first direction;
the second copper bead press-fitting device (8) comprises:
the second copper bead vibrator is used for accommodating a plurality of second copper beads (98);
a second copper bead tube having an inner diameter larger than the second copper beads (98) to allow a single second copper bead (98) to pass through; and
the second abutting mechanism is arranged opposite to the positioning tool (101) and is provided with a second abutting rod capable of stretching along a second direction; wherein the first direction and the second direction are directed differently;
the positioning tool (101) is also provided with a first bead inlet hole, a first bead pressing hole, a second bead inlet hole and a second bead pressing hole;
the first copper bead pipe is communicated with the first bead inlet hole, the first bead pressing hole corresponds to the first pressing rod, the second copper bead pipe is communicated with the second bead inlet hole, and the second bead pressing hole corresponds to the second pressing rod;
the first abutting mechanism and the second abutting mechanism are respectively in communication connection with the controller.
10. An integrated pump cap assembly according to claim 1, wherein the clamping device (1) includes:
a linear actuator (11) whose push rod is movable in a linear direction;
the clamping seat (12) is provided with a guide groove and a clamping groove matched with the oil return pipe (95);
an ejector (13) having one end connected to the linear actuator (11) and the other end extending into the clamping slot; when the linear driver (11) moves, the ejector piece (13) can push out an oil return pipe (95) in the clamping groove; and
the guide rail (14) is formed into a structure matched with the guide groove, and the clamping seat (12) is embedded on the guide rail (14) through the guide groove;
the linear driver (11) is in communication connection with the controller, and the clamping seat (12) is arranged opposite to the oil return pipe press-fitting device (3); when the oil return pipe press-fitting device (3) moves, the oil return pipe press-fitting device can push the clamping seat (12) to be close to the pump cover body (91).
11. An integrated pump cap assembly according to claim 10, wherein the oil return tube press fitting device (3) includes:
a base (31) provided with a passage hole;
the driving mechanism (32) is connected to the base (31), the driving mechanism (32) is connected to the controller in a communication mode, and the axis of the driving end of the driving mechanism is parallel to the axis of the passing hole; and
the pushing rod (33) is connected to the driving end of the driving mechanism (32) and inserted into the passing hole, so that the pushing rod (33) is pushed to be pressed against the clamping seat (12) under the driving of the driving mechanism (32);
the contact surfaces of the clamping seat (12) and the push rod are both planes; and/or the longitudinal section area of the clamping seat (12) is smaller than that of the push rod.
12. An integrated pump cap assembly according to any one of claims 1-11, wherein the detection means includes:
a connector having a base height in a vertical direction;
the positioning frame is connected to the connecting piece in a lockable manner; and
and the first visual detection mechanism is detachably connected to the positioning frame.
CN202220427273.4U 2022-02-28 2022-02-28 Integrated assembly device for pump cover assembly Active CN217371302U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220427273.4U CN217371302U (en) 2022-02-28 2022-02-28 Integrated assembly device for pump cover assembly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220427273.4U CN217371302U (en) 2022-02-28 2022-02-28 Integrated assembly device for pump cover assembly

Publications (1)

Publication Number Publication Date
CN217371302U true CN217371302U (en) 2022-09-06

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220427273.4U Active CN217371302U (en) 2022-02-28 2022-02-28 Integrated assembly device for pump cover assembly

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117381412A (en) * 2023-10-09 2024-01-12 浙江金麦特智能装备有限公司 Automatic assembly line for automobile power control unit

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117381412A (en) * 2023-10-09 2024-01-12 浙江金麦特智能装备有限公司 Automatic assembly line for automobile power control unit

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