CN217361997U - No flange power connector - Google Patents
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- CN217361997U CN217361997U CN202220744671.9U CN202220744671U CN217361997U CN 217361997 U CN217361997 U CN 217361997U CN 202220744671 U CN202220744671 U CN 202220744671U CN 217361997 U CN217361997 U CN 217361997U
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Abstract
本实用新型提供了一种无法兰电源连接器,包括插头和插座,插座设置在插头的内部;插头包括母壳体组件系统,母壳体组件系统包括母壳体、螺丝组件以及硅胶垫片;螺丝组件包括定制螺丝和O形圈,母壳体上与定制螺丝头部的连接处形成有与O形圈相匹配的凹槽,O形圈设置在凹槽内;硅胶垫片设置在母壳体底部,且硅胶垫片与插座的金属表面密封连接;插座包括板端组件接触系统和螺丝,接地公端子与插座的金属外壳通过螺丝与公胶芯配合紧密连接。本实用新型通过把插座设置在插头的内部,通过插头与插座平面做密封处理,通过创新设计螺丝通孔防水,有助于减少电源连接器的高度,有助于减少电源连接器的防水结构,从而有助于提高品质,有助于降低成本。
The utility model provides a flangeless power connector, which comprises a plug and a socket, and the socket is arranged inside the plug; the plug comprises a female shell assembly system, and the female shell assembly system includes a female shell, a screw assembly and a silicone gasket; The screw assembly includes a custom screw and an O-ring. A groove that matches the O-ring is formed at the connection between the female shell and the head of the custom-made screw. The O-ring is arranged in the groove; the silicone gasket is arranged on the female shell. The bottom of the body, and the silicone gasket is sealed with the metal surface of the socket; the socket includes a board-end component contact system and screws, and the grounding male terminal and the metal shell of the socket are tightly connected with the male rubber core through screws. By arranging the socket inside the plug, the plug and the socket plane are sealed, and the screw through hole is innovatively designed to be waterproof, which helps to reduce the height of the power connector and the waterproof structure of the power connector. This contributes to improving quality and reducing costs.
Description
技术领域technical field
本实用新型涉及连接器技术领域,具体地,涉及一种无法兰电源连接器。The utility model relates to the technical field of connectors, in particular to a flangeless power connector.
背景技术Background technique
现在市场上的小功率电源电接器一般为插座法兰的,缺点是锁螺丝的位置点用高度空间,不利插座上两个连接品的排列,另由于现在连接都针对插座内部有灌胶的工艺,对于螺丝位置没有做防护设计,使得不灌胶工艺的插座无法达到IP67防护等级要求。The low-power power connectors on the market are generally socket flanges. The disadvantage is that the position of the locking screw uses a high space, which is not conducive to the arrangement of the two connectors on the socket. In addition, because the current connections are all glue-filled inside the socket. There is no protection design for the screw position, so that the socket without glue filling process cannot meet the requirements of IP67 protection level.
现有公开号为CN205882292U的中国专利,其公开了一种电源连接器,其包括线缆端、法兰组件和公端连接器,法兰组件包括端部具有若干卡槽的第一金属件和套设在第一金属件未设置卡槽的端部的法兰塑胶外壳,法兰塑胶外壳两侧具有一凸起部;线缆端包括线缆外壳组件和卡装于线缆外壳组件内的母端连接器;线缆外壳组件包括线缆端塑胶外壳和部分卡装于线缆端塑胶外壳端部内腔的第二金属件,线缆端塑胶外壳上活动安装有一与法兰塑胶外壳上的凸起部相配合的扳手;公端连接器通过其端部上设置的若干凸部卡装于第一金属件的卡槽内。The existing Chinese patent with publication number CN205882292U discloses a power connector, which includes a cable end, a flange assembly and a male end connector. The flange assembly includes a first metal piece with a plurality of card slots at the end and A flanged plastic casing is sleeved on the end of the first metal piece without a card slot, and both sides of the flanged plastic casing are provided with a protrusion; Female connector; the cable housing assembly includes a cable end plastic housing and a second metal part that is partially clamped in the inner cavity of the cable end plastic housing. The wrench matched with the raised part; the male end connector is clamped in the clamping groove of the first metal piece through several raised parts arranged on the end part thereof.
发明人认为现有技术中的电源连接器存在待改进之处,需要提供一种防水简化、无法兰且增加螺丝防护的新的设计。The inventor believes that there is room for improvement in the power connector in the prior art, and it is necessary to provide a new design with simplified waterproofing, no flange and increased screw protection.
实用新型内容Utility model content
针对现有技术中的缺陷,本实用新型的目的是提供一种无法兰电源连接器。Aiming at the defects in the prior art, the purpose of the present invention is to provide a flangeless power connector.
根据本实用新型提供的一种无法兰电源连接器,包括插头和插座,所述插座设置在所述插头的内部;所述插头包括母壳体组件系统,所述母壳体组件系统包括母壳体、螺丝组件以及硅胶垫片,所述母壳体内部形成有空腔且底部设置有开口;所述螺丝组件包括定制螺丝和O形圈,所述母壳体上设置有通孔,所述定制螺丝与所述通孔插接配合;所述母壳体上与所述定制螺丝头部的连接处形成有与所述O形圈相匹配的凹槽,所述O 形圈设置在所述凹槽内;所述硅胶垫片设置在所述母壳体底部,且所述硅胶垫片与插座的金属表面密封连接;所述插座包括板端组件接触系统和螺丝,所述板端组件接触系统包括公胶芯和公端子,所述公端子包括接地公端子,所述接地公端子设置在所述公胶芯上;所述公胶芯上设置有安装孔,所述螺丝安装在所述安装孔内;所述接地公端子与所述插座的金属外壳通过所述螺丝与所述公胶芯配合紧密连接。A flangeless power connector according to the present invention includes a plug and a socket, the socket is arranged inside the plug; the plug includes a female housing assembly system, and the female housing assembly system includes a female housing body, a screw assembly and a silicone gasket, the female casing is formed with a cavity inside and an opening is provided at the bottom; the screw assembly includes a custom screw and an O-ring, the female casing is provided with a through hole, the The custom screw is inserted and matched with the through hole; a groove matching the O-ring is formed at the connection between the female shell and the head of the custom screw, and the O-ring is arranged on the in the groove; the silicone gasket is arranged at the bottom of the mother shell, and the silicone gasket is sealed with the metal surface of the socket; the socket includes a board-end assembly contact system and screws, and the board-end assembly contacts The system includes a male rubber core and a male terminal, the male terminal includes a grounding male terminal, and the grounding male terminal is arranged on the male rubber core; the male rubber core is provided with a mounting hole, and the screw is installed on the in the installation hole; the grounding male terminal and the metal shell of the socket are tightly connected with the male rubber core through the screw.
优选地,所述插头还包括连接线组件接触系统,所述连接线组件接触系统包括电源母端子和母胶芯;线材与所述电源母端子铆接连接,插入至所述母胶芯上对应位置。Preferably, the plug further includes a connecting wire assembly contact system, and the connecting wire assembly contacting system includes a power supply female terminal and a mother rubber core; the wire is riveted and connected to the power supply female terminal and inserted into a corresponding position on the mother rubber core .
优选地,所述插头还包括连接线组件接触系统,所述连接线组件接触系统包括电源母端子、母胶芯以及信号母端子;线材分别与所述电源母端子和所述信号母端子铆接连接,插入至所述母胶芯上对应位置。Preferably, the plug further includes a connecting wire assembly contact system, and the connecting wire assembly contact system includes a power female terminal, a female rubber core and a signal female terminal; the wires are respectively riveted and connected to the power female terminal and the signal female terminal. , and insert it into the corresponding position on the master rubber core.
优选地,所述母胶芯设置在所述母壳体内部。Preferably, the master glue core is arranged inside the mother shell.
优选地,所述母壳体组件系统还包括依次套设的螺帽、卡爪以及密封圈;所述母壳体上设置有防水孔,所述密封圈与所述防水孔密封连接。Preferably, the female casing assembly system further includes a nut, a clamping claw and a sealing ring which are sleeved in sequence; a waterproof hole is provided on the female casing, and the sealing ring is sealedly connected to the waterproof hole.
优选地,所述线材依次穿过所述防水孔、所述密封圈、所述卡爪以及螺帽。Preferably, the wire passes through the waterproof hole, the sealing ring, the clamping claw and the nut in sequence.
优选地,所述公端子还包括电源公端子和信号公端子,所述电源公端子和所述信号公端子均设置在所述公胶芯上。Preferably, the male terminal further includes a power supply male terminal and a signal male terminal, and the power supply male terminal and the signal male terminal are both arranged on the male rubber core.
优选地,所述接地公端子折弯90°设置在所述公胶芯上。Preferably, the grounding male terminal is bent at 90° and arranged on the male rubber core.
优选地,所述螺丝延伸至所述公胶芯的安装孔外侧,且所述螺丝延伸至所述安装孔外侧的部分设置有螺纹。Preferably, the screw extends to the outside of the installation hole of the male rubber core, and the part of the screw that extends to the outside of the installation hole is provided with a thread.
优选地,所述定制螺丝延伸至所述母壳体的通孔外侧,且所述定制螺丝延伸至所述通孔外侧的部分设置有螺纹。Preferably, the customized screw extends to the outside of the through hole of the female housing, and the part of the customized screw that extends to the outside of the through hole is provided with threads.
与现有技术相比,本实用新型具有如下的有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1、本实用新型通过把插座设置在插头的内部,通过插头与插座平面做密封处理,通过创新设计螺丝通孔防水,有助于减少电源连接器的高度,有助于减少电源连接器的防水结构,从而有助于提高品质,有助于降低成本。1. The utility model arranges the socket inside the plug, seals the plane of the plug and the socket, and innovatively designs the screw holes for waterproofing, which helps to reduce the height of the power connector and helps to reduce the waterproofness of the power connector. structure, which helps to improve quality and help to reduce costs.
2、本实用新型通过螺丝与公胶芯的配合压紧,接地公端子与插座的金属外壳紧密接触,接地公端子与插座的金属外壳形成一个电流接地通路,有助于简化接地公端子的结构和所占空间,有助于减少弹片式接地品质不稳定的问题的发生。2. The utility model uses the screw and the male plastic core to cooperate and press tightly, the grounding male terminal is in close contact with the metal casing of the socket, and the grounding male terminal and the metal casing of the socket form a current grounding path, which helps to simplify the structure of the grounding male terminal. And the space occupied is helpful to reduce the occurrence of the problem of unstable grounding quality of the shrapnel type.
3、本实用新型通过通过定制螺丝和O形圈的配合,通过将螺丝安装在插头上,有助于螺丝锁紧防水,有助于减少防水结构,有助于提高防水密封性。3. The utility model helps the screw to be locked and waterproof through the cooperation of the customized screw and the O-ring and by installing the screw on the plug, helps to reduce the waterproof structure, and helps to improve the waterproof sealing.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本实用新型的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本实用新型主要体现无法兰电源连接器整体结构的爆炸图;1 is an exploded view of the utility model mainly embodying the overall structure of a flangeless power connector;
图2为本实用新型主要体现插头的剖面图;Fig. 2 is the sectional view of the utility model mainly embodying the plug;
图3为本实用新型主要体现硅胶垫片的安装位置示意图;FIG. 3 is a schematic diagram showing the installation position of the silicone gasket in the utility model;
图4为本实用新型主要体现插座的整体结构示意图;FIG. 4 is a schematic diagram of the overall structure of the utility model mainly embodying the socket;
图5为本实用新型主要体现插头整体结构的爆炸图;5 is an exploded view of the utility model mainly embodying the overall structure of the plug;
图6为本实用新型主要体现插座整体结构的爆炸图;6 is an exploded view of the utility model mainly embodying the overall structure of the socket;
图7为本实用新型主要体现变化例中无法兰电源连接器整体结构的爆炸图。FIG. 7 is an exploded view of the overall structure of the flangeless power connector in a variation of the present invention.
附图标记:Reference number:
螺帽1 卡爪2 密封圈3
母壳体4 定制螺丝5 O形圈6
电源母端子7 硅胶垫片8 母胶芯9Power
螺丝10 公胶芯11 电源公端子12Screw 10 Male
接地公端子13 信号公端子14 信号母端子15Ground
具体实施方式Detailed ways
下面结合具体实施例对本实用新型进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本实用新型,但不以任何形式限制本实用新型。应当指出的是,对本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变化和改进。这些都属于本实用新型的保护范围。The present utility model will be described in detail below with reference to specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that, for those skilled in the art, several changes and improvements can be made without departing from the concept of the present invention. These all belong to the protection scope of the present invention.
如图1-4所示,根据本实用新型提供的一种无法兰电源连接器,包括插头和插座,插座设置在插头的内部。插头包括母壳体组件系统,母壳体组件系统包括母壳体4、螺丝组件以及硅胶垫片8,母壳体4内部形成有空腔且底部设置有开口;螺丝组件包括定制螺丝5和O形圈6,母壳体4上设置有通孔,定制螺丝5与通孔插接配合;母壳体4 上与定制螺丝5头部的连接处形成有与O形圈6相匹配的凹槽,O形圈6设置在凹槽内;硅胶垫片8设置在母壳体4底部,且硅胶垫片8与插座的金属表面密封连接。插座包括板端组件接触系统和螺丝10,板端组件接触系统包括公胶芯11和公端子,公端子包括接地公端子13,接地公端子13设置在公胶芯11上;公胶芯11上设置有安装孔,螺丝10安装在安装孔内;接地公端子13与插座的金属外壳通过螺丝10与公胶芯11配合紧密连接。As shown in Figures 1-4, a flangeless power connector provided according to the present invention includes a plug and a socket, and the socket is arranged inside the plug. The plug includes a female shell assembly system, the female shell assembly system includes a
通过螺丝10与公胶芯11的配合压紧,接地公端子13与插座的金属外壳紧密接触,接地公端子13与插座的金属外壳形成一个电流接地通路,有效解决了接地公端子13结构复杂占空间及弹片式接地品质不稳定的问题。通过母壳体4上与定制螺丝5头部的连接处形成有与O形圈6相匹配的凹槽,O形圈6设置在凹槽内,母壳体4、定制螺丝5 以及O形圈6形成一个密封结构,不让外面的水进入连接器内。通过硅胶垫片8设置在母壳体4底部,且硅胶垫片8与插座的金属表面密封连接,插头与插座的密封简化合成到硅胶垫片8与插座这边,有效简化防水结构。创新设计螺丝通孔防水问题,解决防水结构复杂占空间及插座法兰占用高底空间的问题。Through the cooperation and pressing of the
如图5所示,插头还包括连接线组件接触系统,连接线组件接触系统包括电源母端子7和母胶芯9;线材与电源母端子7铆接连接,插入至母胶芯9上对应位置。母胶芯 9设置在母壳体4内部。As shown in FIG. 5 , the plug also includes a connecting wire assembly contact system, and the connecting wire assembly contact system includes a power supply
母壳体组件系统还包括依次套设的螺帽1、卡爪2以及密封圈3;母壳体4上设置有防水孔,密封圈3与防水孔密封连接。线材依次穿过防水孔、密封圈3、卡爪2以及螺帽1。螺帽1、卡爪2、密封圈3以及母壳体4对线材形成密封,不让水进入连接器。The female shell assembly system further includes a
母壳体4上与定制螺丝5头部的连接处形成有与O形圈6相匹配的凹槽,O形圈6 设置在凹槽内,母壳体4、定制螺丝5以及O形圈6形成一个密封结构,不让外面的水进入连接器内。同类产品一般将螺丝装在插座上,而本申请设计安装在插头上。同类产品螺丝孔没有防水设计,螺丝头与垫片是分体式的,无法防水。本申请创新设计将螺丝头与垫片做成一体式,去掉了螺丝头与垫片之间存在的缝隙,通过定制螺丝5和O形圈 6的配合,螺丝锁紧挤压防水。相对市场上同类产品,创新设计螺丝通孔防水问题。A groove matching the O-
定制螺丝5延伸至母壳体4的通孔外侧,且定制螺丝5延伸至通孔外侧的部分设置有螺纹,便于与其他部件连接。The
如图6所示,公端子包括电源公端子12、接地公端子13以及信号公端子14,电源公端子12、接地公端子13以及信号公端子14均设置在公胶芯11上。As shown in FIG. 6 , the male terminal includes a
接地公端子13折弯90°装入插座的公胶芯11内,拧紧螺丝10与公胶芯11,使接地公端子13固定在插座金属外壳上,形成一个接地通路。相对市场上同类产品,解决接地端子结构复杂占空间及弹片式接地端子品质不稳定的问题。The grounding
螺丝10延伸至公胶芯11的安装孔外侧,且螺丝10延伸至安装孔外侧的部分设置有螺纹。The
首先把线材与电源母端子7铆接连接,插入至母胶芯9上对应位置,然后将母胶芯9装入母壳体4的对应槽,再把线材依次穿过母壳体4的防水孔和密封圈3、卡爪2、螺帽1,拧紧螺帽1,接着预装定制螺丝5和O形圈6。电源公端子12、接地公端子13以及信号公端子14压入公胶芯11,固定好公端子,在将将螺丝10预装到公胶芯11对应孔位,即完成电源连接器的装配。First, connect the wire rod to the
同类产品因为没有螺丝防护结构,故插头需要锁在插座上,不通锁在插座面上,故需要在插座嵌入两铜螺母,因为本申请创新设计了螺丝的防护结构,故可以不需要螺母,直接锁在插座面,降低了产品成本,减化了插座注塑工艺。同类产品插座有法兰设计,需要对插座与插座面做防护设计,本申请创新设计为插座边缘法兰部份切除,用插头的外壳把整个插座包含在内部,通过插头与插座平面做密封处理,如些既节省了4个角落上的高度空间,又节省了插座的防水结构,产品成本更低,由于减少了一道防护品质问题也更少。Because there is no screw protection structure for similar products, the plug needs to be locked on the socket, and it cannot be locked on the socket surface. Therefore, two copper nuts need to be embedded in the socket. Because the application has innovatively designed the screw protection structure, it is not necessary to directly lock the nut. It is locked on the socket surface, which reduces the product cost and the socket injection molding process. The sockets of similar products have a flange design, which requires protection design for the socket and socket surface. The innovative design of this application is that the flange of the socket edge is partially cut off, and the entire socket is contained within the outer shell of the plug, and the plane of the plug and socket is sealed. , Such as these not only save the height space on the 4 corners, but also save the waterproof structure of the socket, the product cost is lower, and there are fewer quality problems due to the reduction of a protection.
变化例Variation
如图7所示,基于上述基础实施例,插头内的连接线组件接触系统还可以包括电源母端子7、母胶芯9以及信号母端子15;线材分别与电源母端子7和信号母端子15铆接连接,插入至母胶芯9上对应位置。增加了信号母端子15的同时,还不影响电源连接器的整体结构设计。As shown in FIG. 7 , based on the above-mentioned basic embodiment, the connecting wire assembly contact system in the plug may further include a
工作原理working principle
通过螺丝10与公胶芯11的配合压紧,接地公端子13与插座的金属外壳紧密接触,接地公端子13与插座的金属外壳形成一个电流接地通路,有效解决了接地公端子13结构复杂占空间及弹片式接地品质不稳定的问题。通过母壳体4上与定制螺丝5头部的连接处形成有与O形圈6相匹配的凹槽,O形圈6设置在凹槽内,母壳体4、定制螺丝5 以及O形圈6形成一个密封结构,不让外面的水进入连接器内。通过硅胶垫片8设置在母壳体4底部,且硅胶垫片8与插座的金属表面密封连接,插头与插座的密封简化合成到硅胶垫片8与插座这边,有效简化防水结构。创新设计螺丝通孔防水问题,解决防水结构复杂占空间及插座法兰占用高底空间的问题。The grounding
在本申请的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying the indicated device. Or elements must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation of the present application.
以上对本实用新型的具体实施例进行了描述。需要理解的是,本实用新型并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变化或修改,这并不影响本实用新型的实质内容。在不冲突的情况下,本申请的实施例和实施例中的特征可以任意相互组合。The specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the above-mentioned specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which do not affect the essential content of the present invention. The embodiments of the present application and features in the embodiments may be combined with each other arbitrarily, provided that there is no conflict.
Claims (10)
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CN202220744671.9U CN217361997U (en) | 2022-04-01 | 2022-04-01 | No flange power connector |
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CN202220744671.9U CN217361997U (en) | 2022-04-01 | 2022-04-01 | No flange power connector |
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CN202220744671.9U Active CN217361997U (en) | 2022-04-01 | 2022-04-01 | No flange power connector |
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Denomination of utility model: No flange power connector Granted publication date: 20220902 Pledgee: Huizhou bank Limited by Share Ltd. and County branch Pledgor: ANHUI SANZHU INTELLIGENT TECHNOLOGY CO.,LTD. Registration number: Y2025980019519 |