CN217343844U - Saw blade with three-dimensional surface structure for power saw - Google Patents
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Abstract
本实用新型提供一种具有立体表面结构的动力锯用锯片,通过在锯条背材表面利用增量(包括但不限于焊接)或减量(包括但不限于打孔)的方式,根据其空气动力属性与动平衡属性增加平衡凸点或者平衡孔;应用此立体表面结构后,尤其是作往复运动的锯类,如往复锯、曲线锯以及旋转运动的圆锯片等,将大幅优化其因加工运动特性与自身不平衡所带来的偏摆与震动;另外在增加平衡点、平衡孔后,在实际使用时,背材与被加工材料的接触特性发生改变,将减少背材与被加工材料之间的滑动摩擦阻力,以此提升加工效率与降低夹锯风险。
The utility model provides a saw blade for a power saw with a three-dimensional surface structure. By using the method of increment (including but not limited to welding) or reduction (including but not limited to punching) on the surface of the back material of the saw blade, according to its air Dynamic properties and dynamic balance properties increase balance bumps or balance holes; after the application of this three-dimensional surface structure, especially for reciprocating saws, such as reciprocating saws, jig saws and circular saw blades with rotary motion, the reason for this will be greatly optimized. The yaw and vibration caused by the processing motion characteristics and self-unbalance; in addition, after adding the balance point and balance hole, in actual use, the contact characteristics of the backing material and the material to be processed will change, which will reduce the amount of the backing material and the processed material. Sliding frictional resistance between materials to improve processing efficiency and reduce the risk of saw clipping.
Description
技术领域technical field
本实用新型涉及锯条技术领域,尤其涉及的是一种具有立体表面结构的动力锯用锯片。The utility model relates to the technical field of saw blades, in particular to a saw blade for a power saw with a three-dimensional surface structure.
背景技术Background technique
现代的机用锯条如往复锯条、曲线锯条、带锯条等在设计时尤其是设定背材时面临两难困境:一方面,加厚的背材可以为锯条带来更好的刚性表现,使锯条在实际使用时减少偏摆与震动;另一方面,更薄的背材可以使锯路更窄,减少加工应用时的阻力,提升效率表现。因此,如何设计锯条的结构,使其能同时具有较好的刚性以及较小的加工阻力,是一个亟待解决的问题。Modern machine saw blades such as reciprocating saw blades, jig saw blades, band saw blades, etc. face a dilemma when designing, especially when setting the backing material: on the one hand, the thicker backing material can bring better rigidity to the saw blade. In actual use, the yaw and vibration are reduced; on the other hand, the thinner backing material can make the sawing path narrower, reduce the resistance during processing and application, and improve the efficiency performance. Therefore, how to design the structure of the saw blade so that it can have better rigidity and less processing resistance at the same time is an urgent problem to be solved.
因此,现有技术还有待改进。Therefore, the existing technology still needs to be improved.
实用新型内容Utility model content
本实用新型的目的在于提供一种具有立体表面结构的动力锯用锯片,旨在解决现有技术中存在的一个或多个问题。The purpose of the present utility model is to provide a saw blade for a power saw with a three-dimensional surface structure, which aims to solve one or more problems existing in the prior art.
本实用新型的技术方案如下:The technical scheme of the present utility model is as follows:
本技术方案提供一种具有立体表面结构的动力锯用锯片,包括背材,在所述背材上设置有锯齿,在所述背材的表面上设置有用于调整所述背材整体平衡度的立体表面结构。The technical solution provides a saw blade for a power saw with a three-dimensional surface structure, comprising a backing material, serrations are arranged on the backing material, and a surface of the backing material is provided with a blade for adjusting the overall balance of the backing material three-dimensional surface structure.
进一步地,所述立体表面结构采用在所述背材的表面上增加所述动力锯用锯片的重量的方式实现。Further, the three-dimensional surface structure is realized by increasing the weight of the power saw blade on the surface of the backing material.
进一步地,在所述背材的表面上增加重量通过焊接的方式实现。Further, adding weight on the surface of the backing material is achieved by welding.
进一步地,所述立体表面结构采用在所述背材的表面上减小所述动力锯用锯片的重量的方式实现。Further, the three-dimensional surface structure is realized by reducing the weight of the power saw blade on the surface of the backing material.
进一步地,所述立体表面结构采用在所述背材的表面上增加所述动力锯用锯片的重量和在所述背材的表面上减小所述动力锯用锯片的重量的组合方式实现。Further, the three-dimensional surface structure adopts a combination of increasing the weight of the power saw blade on the surface of the backing material and reducing the weight of the power sawing blade on the surface of the backing material accomplish.
进一步地,所述立体表面结构设计为在所述背材表面上设置通孔。Further, the three-dimensional surface structure is designed to provide through holes on the surface of the backing material.
进一步地,所述立体表面结构设计为在所述背材表面上设置盲孔。Further, the three-dimensional surface structure is designed to provide blind holes on the surface of the backing material.
进一步地,所述立体表面结构设计为在所述背材表面上焊接凸点。Further, the three-dimensional surface structure is designed to weld bumps on the surface of the backing material.
进一步地,所述立体表面结构设计为在所述背材表面施压挤孔,在该挤孔处所述背材的其中一表面压向另一表面但不贯通,形成其中一表面凹陷、另一表面凸起的结构。Further, the three-dimensional surface structure is designed to press an extrusion hole on the surface of the backing material, and at the extrusion hole, one of the surfaces of the backing material is pressed to the other surface but does not pass through, forming a depression on one surface and a depression on the other surface. A raised surface structure.
进一步地,所述立体表面结构设计为以下结构的两种或多种组合:在所述背材表面上设置通孔;在所述背材表面上设置盲孔;在所述背材表面上焊接凸点;在所述背材表面施压挤孔,在该挤孔处所述背材的其中一表面压向另一表面但不贯通,形成其中一表面凹陷、另一表面凸起的结构Further, the three-dimensional surface structure is designed as a combination of two or more of the following structures: through holes are arranged on the surface of the backing material; blind holes are arranged on the surface of the backing material; welding on the surface of the backing material Bumps; pressing and extruding holes on the surface of the backing material, where one surface of the backing material is pressed to the other surface but does not penetrate through, forming a structure in which one surface is concave and the other surface is convex
通过上述可知,本技术方案通过在锯条背材表面利用增量(包括但不限于焊接)或减量(包括但不限于打孔)的方式,根据其空气动力属性与动平衡属性增加平衡凸点或者平衡孔;应用此立体表面结构后,尤其是作往复运动的锯类,如往复锯、曲线锯以及旋转运动的圆锯片等,将大幅优化其因加工运动特性与自身不平衡所带来的偏摆与震动;另外在增加平衡点、平衡孔后,在实际使用时,背材与被加工材料的接触特性发生改变,将减少背材与被加工材料之间的滑动摩擦阻力,以此提升加工效率与降低夹锯风险。It can be seen from the above that this technical solution increases the balance bumps according to its aerodynamic properties and dynamic balance properties by using increments (including but not limited to welding) or reductions (including but not limited to punching) on the surface of the saw blade backing material. Or balance holes; after the application of this three-dimensional surface structure, especially for saws with reciprocating motion, such as reciprocating saws, jig saws and circular saw blades with rotary motion, etc., will greatly optimize its processing motion characteristics and its own imbalance. In addition, after adding the balance point and balance hole, the contact characteristics between the backing material and the material to be processed will change during actual use, which will reduce the sliding frictional resistance between the backing material and the material to be processed. Improve machining efficiency and reduce the risk of saw clipping.
附图说明Description of drawings
图1是本实用新型中具有立体表面结构的动力锯用锯片的结构示意图。1 is a schematic structural diagram of a saw blade for a power saw with a three-dimensional surface structure in the present invention.
图2是本实用新型中具有立体表面结构的动力锯用锯片的侧面剖视图。2 is a side cross-sectional view of a saw blade for a power saw with a three-dimensional surface structure in the present invention.
附图标号:Reference number:
背材1;安装通孔11;安装部12;锯齿2;立体表面结构3。The backing material 1; the mounting through
具体实施方式Detailed ways
下面详细描述本实用新型的实施方式,所述实施方式的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施方式是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个所述特征。在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise" etc. Or the positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operation, so it cannot be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, features delimited with "first", "second" may expressly or implicitly include one or more of said features. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接或可以相互通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a connectable connection. Detachable connection, or integral connection; it can be mechanical connection, electrical connection or mutual communication; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication of two elements or the mutual communication between two elements role relationship. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features The features are not in direct contact but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
下文的公开提供了许多不同的实施方式或例子用来实现本实用新型的不同结构。为了简化本实用新型的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本实用新型。此外,本实用新型可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本实用新型提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。The following disclosure provides many different embodiments or examples for implementing different structures of the invention. In order to simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Of course, they are only examples and are not intended to limit the invention. Furthermore, the present disclosure may repeat reference numerals and/or reference letters in various instances for the purpose of simplicity and clarity, and does not in itself indicate the relationship between the various embodiments and/or arrangements discussed. In addition, the present disclosure provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize the application of other processes and/or the use of other materials.
如图1和图2所示,一种具有立体表面结构的动力锯用锯片,主要是电动等有动力的锯片(区别于手动锯),如往复锯条、曲线锯条、带锯条、圆锯片,等等;包括背材1,在所述背材1上设置有锯齿2,在所述背材1的表面上设置有用于调整所述背材整体平衡度的立体表面结构3,使所述动力锯用锯片在使用时减小由于自身不平衡所带来的偏摆与振动。As shown in Figures 1 and 2, a saw blade for a power saw with a three-dimensional surface structure is mainly an electric power saw blade (different from a manual saw), such as a reciprocating saw blade, a jig saw blade, a band saw blade, a circular saw Sheets, etc.; including a backing material 1, on which serrations 2 are arranged, and a three-
其中,所述具有立体表面结构的动力锯用锯片的整体形状为片状,因为只有片状(厚度较薄)的锯片才会有可能在实际使用时出现偏摆与振动的现场,同时还需要是电动等有动力的锯片,因为手动锯在使用的过程中,是通过人工手动带动进行往复运动,其往复的速度不高,出现的偏摆与振动幅度不大,而且即使出现偏摆与振动也可以通过人手进行调整,因此本技术方案主要是在电动等有动力的锯片表面设置立体表面结构3,这样不需要增加背材1的厚度,一方面可以保证锯片的锯路较窄,以减少加工应用时的阻力,提升效率表现,另一方面还可以解决因片状锯片的厚度较薄所带来的在实际使用时出现偏摆与振动的问题,使锯片能同时具有较好的刚性以及较小的加工阻力。Among them, the overall shape of the power saw blade with a three-dimensional surface structure is a sheet shape, because only a sheet-shaped (thin thickness) saw blade is likely to have deflection and vibration during actual use, and at the same time It also needs to be an electric and other powered saw blade, because in the process of using the manual saw, it is manually driven to reciprocate. The pendulum and vibration can also be adjusted by hand, so the technical solution is mainly to set the three-
在某些具体实施例中,所述立体表面结构3可以根据需要设置不同的结构实现,如在所述背材1表面上设置通孔;或者在所述背材1表面上设置盲孔(盲孔是连接表层和内层而不贯通整板的导通孔);或者在所述背材1表面上焊接凸点;或者在所述背材1表面施压挤孔,在该挤孔处所述背材1的其中一表面压向另一表面但不贯通,形成其中一表面凹陷、另一表面凸起的结构;等等。其中,所述立体表面结构3可以根据实际需要采用上述所述的任一结构实现,也可以采用任两种结构组合实现,或者同时采用多种结构组合实现,满足使用要求。In some specific embodiments, the three-
其中,设置立体表面结构3的目的是为了使所述动力锯用锯片在使用时整个锯片的受力能更加平衡:而所述立体表面结构3设计为在所述背材1表面上设置通孔或在所述背材1表面上设置盲孔,其主要是因为在整个锯片上,由于各种原因(如加工的误差,锯割材料的需求,等)导致锯片的不同位置的重量可能不同,这会加剧锯片在工作时的偏摆和振动,而通过在锯片表面重量较重的位置设置通孔或者盲孔,可以减小该位置的重量,以使整个锯片的受力能更加平衡;而所述立体表面结构3设计为在所述背材1表面上焊接凸点,通过在所述背材1表面增重的方式,使所述背材1的两个表面之间受力更加平衡;而所述立体表面结构3设计为在所述背材1表面施压挤孔,在该挤孔处所述背材1的其中一表面压向另一表面但不贯通,形成其中一表面凹陷、另一表面凸起的结构,则是适用于当所述背材1的两个表面之间受力不平衡,通过形成其中一表面凹陷、另一表面凸起的结构,使实现其中一表面上减重、而另一表面增重的效果,以使所述背材1的两个表面之间受力更加平衡。Wherein, the purpose of setting the three-
作为一种优选实施例,所述立体表面结构3设计为在所述背材1表面上焊接凸点,因为这种结构方式,不需要对所述背材1本身的结构进行加工(即所述背材1还是可以保持本身的形状和尺寸),这可以保证锯片加工时的刚性表现,只需要在背材1的表面焊接凸点即可解决上述问题,焊接凸点的加工工艺相对于其他结构的加工工艺更加简单(因为锯片的厚度较薄,在背材1表面上加工通孔、盲孔、一面凹一面凸的结构时加工力度不好控制,需要反复调试力度,稍有不慎容易损坏锯片,甚至造成报废),操作更方便,有利于降低加工成本和加工效率。As a preferred embodiment, the three-
根据上述所述的具有立体表面结构的动力锯用锯片,现列举马刀锯(马刀锯为往复锯的其中一种,适用于管道,型材及木材的锯割)进行说明:According to the above-mentioned saw blade for power saw with a three-dimensional surface structure, the saber saw (the saber saw is one of the reciprocating saws, suitable for the sawing of pipes, profiles and wood) is described:
所述马刀锯包括背材1,在所述背材1上设置有锯齿2,在所述背材1的表面上设置有用于调整所述背材整体平衡度的立体表面结构3,使所述动力锯用锯片在使用时减小由于自身不平衡所带来的偏摆与振动;其中所述立体表面结构3设计为在所述背材1表面施压挤孔,在该挤孔处所述背材1的其中一表面压向另一表面但不贯通,形成其中一表面凹陷、另一表面凸起的结构。The saber saw includes a backing material 1 on which serrations 2 are arranged, and a three-
在某些具体实施例中,所述背材1包括前侧面、后侧面、上侧面、下侧面、左表面和右表面,所述前侧面、所述后侧面、所述上侧面、所述下侧面、所述左表面和所述右表面共同形成完整的锯片,所述锯齿2设置在所述下侧面上,所述立体表面结构3设置在所述左表面和/或所述右表面上。In some specific embodiments, the backing material 1 includes a front side, a back side, an upper side, a lower side, a left side and a right side, the front side, the back side, the upper side, the lower side The side surface, the left surface and the right surface together form a complete saw blade, the saw teeth 2 are arranged on the lower side surface, and the three-
在某些具体实施例中,所述前侧面倾斜设置,使整个锯片形成前窄后宽的形状,使在锯割材料时更容易,阻力更小。In some specific embodiments, the front side surface is inclined, so that the entire saw blade forms a shape with a narrow front and a wide rear, which makes it easier and less resistant to sawing materials.
在某些具体实施例中,所述上侧面设置成前低后高的阶梯形状,以减小锯割材料时的阻力。In some specific embodiments, the upper side surface is set in a stepped shape with a low front and a high back, so as to reduce the resistance when sawing materials.
在某些具体实施例中,所述上侧面靠近所述后侧面的一端设置成前高后低的阶梯形状,以满足安装需要。In some specific embodiments, one end of the upper side surface close to the rear side surface is set in a stepped shape with a high front and a low back to meet installation requirements.
在某些具体实施例中,在所述背材1靠近所述后侧面的位置处设置有安装通孔11,用于与动力锯的其他结构安装时使用。In some specific embodiments, a mounting through
在某些具体实施例中,在所述后侧面上设置有向外凸出的安装部12,以满足安装需要。In some specific embodiments, a mounting
在本说明书的描述中,参考术语“一个实施方式”、“某些实施方式”、“示意性实施方式”、“示例”、“具体示例”、或“一些示例”等的描述意指结合所述实施方式或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施方式或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施方式或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施方式或示例中以合适的方式结合。In the description of this specification, reference to the terms "one embodiment," "some embodiments," "exemplary embodiment," "example," "specific example," or "some examples", etc. A particular feature, structure, material, or characteristic described in this embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
应当理解的是,本实用新型的应用不限于上述的举例,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,所有这些改进和变换都应属于本实用新型所附权利要求的保护范围。It should be understood that the application of the present invention is not limited to the above-mentioned examples. For those of ordinary skill in the art, improvements or transformations can be made according to the above descriptions. All these improvements and transformations should belong to the protection of the appended claims of the present invention. scope.
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