CN217343113U - Integrated busbar conveying, detecting and leveling equipment - Google Patents
Integrated busbar conveying, detecting and leveling equipment Download PDFInfo
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- CN217343113U CN217343113U CN202123329128.7U CN202123329128U CN217343113U CN 217343113 U CN217343113 U CN 217343113U CN 202123329128 U CN202123329128 U CN 202123329128U CN 217343113 U CN217343113 U CN 217343113U
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- leveling
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The utility model provides an integrated female detection levelling equipment that carries of arranging, it includes carries guiding mechanism, push down the mechanism, go up top mechanism and levelling slip table, through set up the transport guiding mechanism in mechanism case one side, the upper and lower both sides of levelling slip table set up down the mechanism and go up top mechanism respectively, the die hole corresponds with last mould and lower mould, it is located levelling slip table one side to detect the row, female arranging after punching a hole is located the roller train, the lift cylinder drives the female arranging of roller train lifting and drives female linear motion, it judges whether there is deformation to detect the straightness accuracy that row detected female arranging, lower cylinder and last top cylinder drive respectively last mould and female arranging deformation section of lower mould centre gripping and exert pressure and level it, to female automatic detection and automatic levelling, improve female straightness accuracy after punching a hole, make female overlap joint can closely laminate, easy operation is convenient.
Description
Technical Field
The utility model belongs to the technical field of power transmission and distribution equipment makes, a female conveying that arranges of integration detects levelling equipment is related to.
Background
High-voltage and medium-voltage switch cabinet distributes power after the combination, and its electricity-taking mode is connected with transmission of electricity equipment output through the main female row of establishing ties, and this kind of connected mode need be through punching a hole on main female row, and its connecting hole not only is used for being connected with transmission of electricity equipment's output, still is used for being connected with the components and parts of cabinet internal portion, and like the circuit breaker is connected, female specification of arranging is longer usually, takes place easily after the connecting hole is punched and warp, leads to the overlap joint female row to connect the back and can not closely laminate with main female row.
Disclosure of Invention
The utility model aims to solve the technical problem that a female detection levelling equipment of carrying of integration is provided, adopt and set up in mechanism case one side and carry guiding mechanism, the upper and lower both sides of levelling slip table set up respectively and push down mechanism and top mechanism, the nib corresponds with last mould and lower mould, it is located levelling slip table one side to detect the row, female arranging after punching a hole is located the roller train, the female linear motion of arranging and the drive mother of lift cylinder drive roller train lifting, it judges whether there is the deformation to detect the female straightness accuracy that arranges and detect, lower cylinder and last top cylinder drive respectively go up the female section of deformation of mould and lower mould centre gripping and exert pressure to its levelling, to female automatic detection and automatic leveling, improve female straightness accuracy after punching a hole of arranging, make female overlap joint of arranging closely laminate, easy operation is convenient.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is: an integrated busbar conveying detection leveling device comprises a conveying adjusting mechanism, a pressing mechanism, an upper jacking mechanism and a leveling sliding table; the downward pressing mechanism and the upward jacking mechanism are respectively positioned at the upper side and the lower side of the leveling sliding table and correspond to each other; when an upper die of the downward pressing mechanism and a lower die of the upward pushing mechanism are relatively close to each other, the stroke of the upper die is not more than that of the upper side face of the leveling sliding table, and the lower die protrudes out of a die hole in the leveling sliding table.
The conveying adjusting mechanism is positioned on one side of the mechanism box, the leveling sliding table is positioned on the mechanism box and corresponds to the conveying adjusting mechanism, and the detection row is positioned on one side of the leveling sliding table; the pressing mechanism is positioned inside the mechanism box.
The conveying adjusting mechanism comprises a fixed frame and a lifting frame which are connected by a lifting cylinder, and a guide rod is in sliding fit with the fixed frame and the lifting frame; the fixed frame and the lifting frame both comprise supporting legs connected with the horizontal frame.
A plurality of roller groups are axially arranged on the upper side surface of a horizontal frame of the lifting frame, and the rollers of two roller groups at two ends of the horizontal frame are connected with a motor; an adjusting sensor is arranged at one end of the horizontal frame, and the sensing end of the adjusting sensor faces to the end of the leveling sliding table.
The pressing mechanism comprises a lower pressing cylinder connected with the base and an upper die connected with the lower pressing cylinder.
The upper ejection mechanism comprises an upper ejection cylinder connected with the fixed plate and a lower die connected with the upper ejection cylinder.
Levelling slip table includes the mirror board that the bottom plate is connected, and the nib runs through bottom plate and mirror board, and bottom plate one side still sets up the response hole of a plurality of different hole depths.
The detection row comprises a plurality of induction sensors connected with the same horizontal axis on the row plate, the induction ends of the induction sensors face the leveling sliding table, and the row plate is connected with the mechanism box.
The mechanism box is a hollow box body, a hydraulic station is arranged in the mechanism box, a cover plate arranged on the front side of the box body corresponds to the upper jacking mechanism and the hydraulic station, a notch is formed in the upper side surface of the box body close to the front end, and the leveling sliding table is positioned in the notch; the hydraulic station is communicated with the lifting cylinder, the lower pressing cylinder and the upper jacking cylinder.
The lifting cylinder, the motor and the adjusting sensor of the conveying adjusting mechanism, the induction sensor of the detection row and the hydraulic station in the mechanism box are electrically connected with the PLC control system.
The utility model discloses a main beneficial effect lies in:
the pushing mechanism, the jacking mechanism, the leveling sliding table and the detection row are integrated inside and outside the mechanism box, so that the mechanism box is compact in structure, small in occupied space and convenient to transport.
The lifting cylinder drives the lifting frame to lift and adjust the height of the busbar, so that the busbar is in contact with the mirror panel when the straightness is detected and is separated from the mirror panel when the busbar is leveled.
In the leveling process, after the upper die and the lower die clamp the busbar deformation section, the corresponding pressure parameters which are input in advance are called to apply pressure, so that the busbar can be leveled accurately.
The lower die extends out of the die hole and is matched with the upper die for leveling, the leveling quality is improved while the mirror surface plate is prevented from being damaged, and the rising or the lowering of the busbar is automatically completed by the system.
Through female downside and the contact of mirror panel of arranging, go up the side and accomplish the straightness accuracy by a plurality of induction sensor on the same horizontal axis and detect accurately, every section female multiple spot that arranges once only accomplishes and detects.
The conveying, the adjusting, the detecting and the leveling are automatically completed, manual intervention is not needed, the automation degree is high, and the operation is simple and convenient.
Drawings
The invention will be further described with reference to the following drawings and examples:
fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic front view of fig. 1.
Fig. 3 is a side view of fig. 2.
Fig. 4 is the structure schematic diagram of the mechanism box and the pressing mechanism and the sliding platform of the present invention.
Fig. 5 is a front view of fig. 4.
Fig. 6 is a side view of fig. 5.
Fig. 7 is a top view of fig. 5.
Fig. 8 is a schematic cross-sectional view taken at a-a of fig. 5.
Fig. 9 is a schematic structural view of the upper die and the lower die of the machine of the present invention.
In the figure: the device comprises a conveying adjusting mechanism 1, a lifting cylinder 11, a fixing frame 12, a lifting frame 13, a guide rod 14, a roller group 15, a motor 16, an adjusting sensor 17, a pressing mechanism 2, a base 21, a pressing cylinder 22, an upper die 23, an upper ejection mechanism 3, a fixing plate 31, an upper ejection cylinder 32, a lower die 33, a leveling sliding table 4, a bottom plate 41, a mirror surface plate 42, a die hole 43, a sensing hole 44, a detection row 5, a row plate 51, a sensing sensor 52, a mechanism box 6, a hydraulic station 61 and a cover plate 62.
Detailed Description
As shown in fig. 1 to 9, an integrated busbar conveying detection leveling device includes a conveying adjusting mechanism 1, a downward pressing mechanism 2, an upward pushing mechanism 3 and a leveling sliding table 4; the lower pressing mechanism 2 and the upper jacking mechanism 3 are respectively positioned at the upper side and the lower side of the leveling sliding table 4 and correspond to each other; when the upper die 23 of the pushing mechanism 2 and the lower die 33 of the upper pushing mechanism 3 are relatively close to each other, the stroke of the upper die 23 does not exceed the upper side surface of the leveling sliding table 4, and the lower die 33 protrudes out of the die hole 43 on the leveling sliding table 4. When the device is used, a punched busbar is positioned on the roller group 15, the lifting cylinder 11 drives the roller group 15 to lift the busbar and drive the busbar to perform linear motion, the straightness of the busbar detected by the detection row 5 is detected to judge whether deformation exists, the lower pressing cylinder 22 and the upper top cylinder 32 respectively drive the upper die 23 and the lower die 33 to clamp the deformation section of the busbar and apply pressure to level the deformation section, the busbar is automatically detected and leveled, the straightness of the punched busbar is improved, the lap joint of the busbar can be tightly attached, and the device is simple and convenient to operate.
In a preferable scheme, the conveying adjusting mechanism 1 is positioned at one side of the mechanism box 6, the leveling sliding table 4 is positioned on the mechanism box 6 and corresponds to the conveying adjusting mechanism 1, and the detection row 5 is positioned at one side of the leveling sliding table 4; the hold-down mechanism 2 is located inside the mechanism case 6. When the mechanism is used and installed, the downward pressing mechanism and the upward pushing mechanism are respectively installed outside and inside the mechanism box, so that the occupied space is small, and the transportation is convenient.
In a preferable scheme, the conveying adjusting mechanism 1 comprises a fixed frame 12 and a lifting frame 13 which are connected by a lifting cylinder 11, and a guide rod 14 is in sliding fit with the fixed frame 12 and the lifting frame 13; the fixed frame 12 and the lifting frame 13 both comprise supporting legs connected with a horizontal frame. During the use, lift cylinder 11 drive crane 13 risees or reduces to the level of female arranging of change, guide arm 14 is spacing and direction to it at crane 13 lift in-process.
In a preferable scheme, a plurality of roller groups 15 are axially arranged on the upper side surface of a horizontal frame of the lifting frame 13, and rollers of two roller groups 15 at two ends of the horizontal frame are connected with a motor 16; one end of the horizontal frame is provided with an adjusting sensor 17, and the induction end of the adjusting sensor 17 faces the end of the leveling sliding table 4. When the bus bar is used, the motor 16 drives the roller of the roller group 15 to rotate to drive the bus bar to move linearly, so that the bus bar moves forwards or backwards.
Preferably, the roller set 15 includes bearings fitted to both ends of the roller, the bearings are located in bearing seats, and the bearing seats are connected to the upper side of the crane 13.
Preferably, the adjusting sensor 17 is a distance constant sensor, and is used for detecting the sensing hole 44 at the end of the leveling sliding table 4, and controlling the start and stop of the lifting cylinder 11 according to a depth signal of the sensing hole 44.
In a preferred embodiment, the pressing mechanism 2 includes a pressing cylinder 22 connected to the base 21, and an upper mold 23 connected to the pressing cylinder 22. When the device is used, the lower pressing cylinder 22 drives the upper die 23 to move downwards to press the upper side face of the busbar deformation section, and pressure is applied according to pressure parameters preset by the busbar specification.
In a preferred embodiment, the upper pushing mechanism 3 includes an upper pushing cylinder 32 connected to the fixing plate 31, and a lower mold 33 connected to the upper pushing cylinder 32. When the device is used, the upper jacking cylinder 32 drives the lower die 33 to move upwards, so that the lower die 33 protrudes out of the die hole 43 on the upper part of the mirror panel 42, is matched with the upper die 23 to press the lower side surface of the busbar deformation section, and applies pressure according to pressure parameters preset by the busbar specification.
In a preferred embodiment, the leveling sliding table 4 includes a mirror surface plate 42 connected to the base plate 41, a mold hole 43 penetrates through the base plate 41 and the mirror surface plate 42, and a plurality of sensing holes 44 with different hole depths are further disposed on one side of the base plate 41. When the device is used, the lower side surface of the busbar is in contact with the mirror surface plate 42, the flat mirror surface plate 42 is used as a reference surface to detect the straightness of the busbar section by section, and whether the busbar is deformed or not is judged.
Preferably, the depths of the sensing holes 44 are different, the adjusting sensor 17 emits a laser beam to detect the depths of the sensing holes 44, the signals fed back at different depths are different, and the start and stop of the lifting cylinder 11 are controlled by different hole depth signals.
In a preferred scheme, the detection row 5 comprises a plurality of induction sensors 52 which are connected with the same horizontal axis on a row plate 51, the induction ends of the induction sensors 52 face the leveling sliding table 4, and the row plate 51 is connected with the mechanism box 6. When the device is used, the induction sensors 52 on the same horizontal axis emit infrared rays to irradiate the side face of the busbar, the infrared rays are circular light columns and are tangent to the side face of the busbar, the wavelength of the infrared rays does not exceed the center line of the busbar, whether the busbar deforms or not is judged through wavelength feedback signals, if the wavelength feedback signals are the same, the straightness of the busbar is consistent, otherwise, the straightness is inconsistent, and the busbar deforms.
Preferably, the detection row 5 has a plurality of specifications, the height of the induction sensor 52 on the same horizontal axis on each detection row 5 is different, so as to adapt to the bus bars with different thickness specifications, and when in use, the detection row 5 corresponding to the induction sensor 52 in height is replaced, so that the infrared rays emitted by the induction sensor 52 are tangent to the upper side surface of the bus bar.
In a preferred scheme, the mechanism box 6 is a hollow box body, a hydraulic station 61 is arranged in the mechanism box, a cover plate 62 arranged on the front side of the box body corresponds to the upper jacking mechanism 3 and the hydraulic station 61, a notch is formed in the upper side surface of the box body close to the front end, and the leveling sliding table 4 is positioned in the notch; hydraulic station 61 communicates with lift cylinder 11, lower ram 22 and upper ram 32. During installation, the pressing mechanism 2, the upper jacking mechanism 3, the leveling sliding table 4 and the detection row 5 are integrated inside and outside the mechanism box 6, the structure is compact, the occupied space is small, and the transportation is convenient.
In a preferred embodiment, the lifting cylinder 11, the motor 16, the adjustment sensor 17, the induction sensor 52 of the detection row 5, and the hydraulic station 61 in the mechanism box 6 of the conveying adjustment mechanism 1 are all electrically connected to a PLC control system. When the device is used, the PLC control system sends an instruction to the hydraulic station 61 to control the actions of the lifting cylinder 11, the lower pressing cylinder 22 and the upper jacking cylinder 32, and controls the pressure of the lower pressing cylinder 22 and the upper jacking cylinder 32 according to the parameters recorded in advance; the PLC control system also determines whether the straightness of the busbar is consistent according to the multi-point wavelength signal sensed by the sensing sensor 52, thereby determining whether the busbar is deformed.
The utility model discloses a theory of operation is:
the busbar gradually enters the roller of the roller group 15 in the punching process until the hole punching on the busbar is finished; the whole busbar is positioned on the roller set 15 and supported by the roller of the roller set 15, and one end of the busbar is close to the end of the leveling sliding table 4.
The PLC control system sends an instruction to the hydraulic station 61 according to a preset program, the hydraulic station 61 drives the lifting cylinder 11 to ascend or descend, and when the laser beam emitted by the adjusting sensor 17 corresponds to one of the induction holes 44, the lifting cylinder 11 stops; the depth of the induction hole 44 is recorded into a PLC control system in advance, and the start and stop of the lifting cylinder 11 are determined according to a hole depth signal.
The PLC control system sends an instruction to the motor 16, and the motor 16 drives the roller of the roller group 15 to rotate so as to drive the busbar to move linearly towards the direction of the leveling sliding table 4.
The lower side surface of the busbar slides in contact with the mirror surface plate 42, and when the front end of the busbar reaches the other end of the mirror surface plate 42, the motor 16 stops; the sensing ends of a plurality of sensing sensors 52 on the same axis on the busbar 51 face the side of the busbar.
The induction sensor 52 emits infrared rays, the diameter of the infrared rays is tangent to the upper side face of the busbar, and the wavelength of the infrared rays does not exceed the center line of the busbar; when the wavelength signals fed back by all the inductive sensors 52 are the same, it is indicated that the straightness of the busbar is consistent, otherwise, the straightness is inconsistent, and the busbar is deformed.
Aiming at the busbar sections with consistent straightness after detection, the busbar continuously passes through the mirror surface plate 42 in a subsection mode; for the busbar deformation section, the PLC control system sends an instruction to one or both of the motors 16 to drive the busbar deformation section to move forward or backward to the upper part of the die hole 43 to prepare leveling.
The PLC control system sends an instruction to the hydraulic station 61, the lifting cylinders 11 on one side or two sides drive the lifting frame 13 to lift the busbar to prevent the busbar from contacting the mirror surface plate 42, meanwhile, the upper top cylinder 32 drives the lower die 33 to extend out of the die hole 43 to contact with the lower side surface of the busbar deformation section, the lower pressing cylinder 22 drives the upper die 23 to move downwards to press the upper side surface of the busbar deformation section, and the lower pressing cylinder 22 and the upper top cylinder 32 apply pressure simultaneously to act on the busbar deformation section to level the busbar deformation section; the pressure exerted by the lower pressure cylinder 22 and the upper top cylinder 32 depends on the thickness and the width of the busbar, and the exerted pressure parameters are recorded into a PLC control system in advance.
When the lifting frame 13 is driven by the lifting cylinder 11 to reset, the upper die 23 and the lower die 33 are respectively driven by the lower pressing cylinder 22 and the upper jacking cylinder 32 to reset.
The above embodiments are merely preferred technical solutions of the present invention, and should not be considered as limitations of the present invention, and the features in the embodiments and the examples in the present application may be arbitrarily combined with each other without conflict. The protection scope of the present invention shall be defined by the claims and the technical solutions described in the claims, including the technical features of the equivalent alternatives as the protection scope. Namely, equivalent alterations and modifications within the scope of the invention are also within the scope of the invention.
Claims (10)
1. The utility model provides a female conveying of integration detects levelling equipment, characterized by: the device comprises a conveying adjusting mechanism (1), a pressing-down mechanism (2), an upper jacking mechanism (3) and a leveling sliding table (4); the lower pressing mechanism (2) and the upper jacking mechanism (3) are respectively positioned at the upper side and the lower side of the leveling sliding table (4) and correspond to each other; when an upper die (23) of the downward pressing mechanism (2) and a lower die (33) of the upward pushing mechanism (3) are relatively close to each other, the stroke of the upper die (23) does not exceed the upper side surface of the leveling sliding table (4), and the lower die (33) protrudes out of a die hole (43) in the leveling sliding table (4);
the conveying adjusting mechanism (1) is positioned on one side of the mechanism box (6).
2. The integrated busbar conveying detection and leveling device according to claim 1, wherein: the automatic leveling device is characterized by further comprising a detection row (5) and a mechanism box (6), wherein the leveling sliding table (4) is positioned on the mechanism box (6) and corresponds to the conveying adjusting mechanism (1), and the detection row (5) is positioned on one side of the leveling sliding table (4); the pressing mechanism (2) is positioned inside the mechanism box (6).
3. The integrated busbar conveying detection and leveling device according to claim 1, wherein: the conveying adjusting mechanism (1) comprises a fixed frame (12) and a lifting frame (13) which are connected by a lifting cylinder (11), and a guide rod (14) is in sliding fit with the fixed frame (12) and the lifting frame (13); the fixed frame (12) and the lifting frame (13) both comprise supporting legs connected with the horizontal frame.
4. The integrated busbar conveying detection leveling device according to claim 3, wherein: a plurality of roller groups (15) are axially arranged on the upper side surface of a horizontal frame of the lifting frame (13), and rollers of two roller groups (15) at two ends of the horizontal frame are connected with a motor (16); an adjusting sensor (17) is arranged at one end of the horizontal frame, and the sensing end of the adjusting sensor (17) faces the end of the leveling sliding table (4).
5. The integrated busbar conveying detection and leveling device according to claim 1, wherein: the pressing mechanism (2) comprises a lower pressing cylinder (22) connected with the base (21) and an upper die (23) connected with the lower pressing cylinder (22).
6. The integrated busbar conveying detection and leveling device according to claim 1, wherein: the upper ejection mechanism (3) comprises an upper ejection cylinder (32) connected with the fixing plate (31) and a lower die (33) connected with the upper ejection cylinder (32).
7. The integrated busbar conveying detection and leveling device according to claim 1, wherein: levelling slip table (4) including mirror board (42) that bottom plate (41) are connected, die hole (43) run through bottom plate (41) and mirror board (42), and bottom plate (41) one side still sets up induction hole (44) of a plurality of different hole depths.
8. The integrated busbar conveying detection and leveling device according to claim 2, wherein: the detection row (5) comprises a plurality of induction sensors (52) which are arranged on a plate (51) and connected with the same horizontal axis, the induction ends of the induction sensors (52) face the leveling sliding table (4), and the plate (51) is connected with the mechanism box (6).
9. The integrated busbar conveying detection and leveling device according to claim 2, wherein: the mechanism box (6) is a hollow box body, a hydraulic station (61) is arranged in the mechanism box, a cover plate (62) arranged on the front side of the box body corresponds to the upper jacking mechanism (3) and the hydraulic station (61), a notch is formed in the upper side surface of the box body close to the front end, and the leveling sliding table (4) is positioned in the notch; the hydraulic station (61) is communicated with the lifting cylinder (11), the lower pressing cylinder (22) and the upper top cylinder (32).
10. The integrated busbar conveying detection and leveling device according to claim 2, wherein: the lifting cylinder (11), the motor (16), the adjusting sensor (17) of the conveying adjusting mechanism (1), the induction sensor (52) of the detection row (5) and the hydraulic station (61) in the mechanism box (6) are electrically connected with the PLC control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123329128.7U CN217343113U (en) | 2021-12-28 | 2021-12-28 | Integrated busbar conveying, detecting and leveling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123329128.7U CN217343113U (en) | 2021-12-28 | 2021-12-28 | Integrated busbar conveying, detecting and leveling equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217343113U true CN217343113U (en) | 2022-09-02 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123329128.7U Active CN217343113U (en) | 2021-12-28 | 2021-12-28 | Integrated busbar conveying, detecting and leveling equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217343113U (en) |
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2021
- 2021-12-28 CN CN202123329128.7U patent/CN217343113U/en active Active
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