CN217335991U

CN217335991U - Polyester yarn carding machine

Info

Publication number: CN217335991U
Application number: CN202220023057.3U
Authority: CN
Inventors: 仇卫忠; 沈培刚
Original assignee: Changshu Mingke Knitting Co ltd
Current assignee: Changshu Mingke Knitting Co ltd
Priority date: 2022-01-07
Filing date: 2022-01-07
Publication date: 2022-08-30
Anticipated expiration: 2032-01-07

Abstract

The utility model discloses a polyester yarn carding machine, which comprises a placing plate and a dust absorption unit; the carding box is arranged on the upper surface of the placing plate, a feeding port and a discharging port are respectively formed in two sides of the carding box, a cylinder is rotationally connected in the carding box, a static electricity removing unit, a crushing unit and a PLC (programmable logic controller) are arranged on the carding box, and the input end of the PLC is electrically connected with the output end of an external power supply; the dust absorption unit includes strain dirt case, air-blower, gas-supply pipe, air-collecting plate, shower nozzle, dust collecting tube, dust catcher, dust collection box and suction hood, strain dirt case and air-blower setting at the upper surface of carding case, strain the inlet end of dirt case connection air-blower, the one end of gas-supply pipe is connected to the end of giving vent to anger of air-blower, and this carding machine can effectively eliminate the static that produces to the dacron silk carding in-process, guarantees the speed of production, and can effectively discharge the dust during production, improves production quality.

Description

Polyester yarn carding machine

Technical Field

The utility model relates to a weaving device technical field specifically is a polyester yarn carding machine.

Background

The polyester fiber is resistant to chemical substances and frequent washing, and reduces the phenomena of clothes fading and decoloration, so that hotel uniforms, stone-milled blue jeans, sportswear or children clothes are made of the polyester fiber. Polyester yarn is relatively tough compared to rayon. When embroidery is carried out, the machine runs at a high speed, polyester yarns with high toughness can bear large tension, the fireproof performance of the machine is extremely high, even if clothes are close to flames, fire is not easy to touch, and the polyester yarns need to be combed by a carding machine in the production process, so that the subsequent production and use of the polyester yarns are facilitated.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to overcome current defect, provide a polyester yarn carding machine, can effectively eliminate the static that produces to the polyester yarn carding in-process, guarantee the speed of production, and can effectively discharge the dust during production, improve production quality, can effectively solve the problem in the background art.

In order to achieve the above object, the utility model provides a following technical scheme: a polyester yarn carding machine comprises a placing plate and a dust collection unit;

placing a plate: the upper surface of the carding box is provided with a feeding hole and a discharging hole, the two sides of the carding box are respectively provided with the feeding hole and the discharging hole, a cylinder is rotationally connected in the carding box, the carding box is provided with a static electricity removing unit, a crushing unit and a PLC (programmable logic controller), and the input end of the PLC is electrically connected with the output end of an external power supply;

a dust collection unit: include dust filtration case, air-blower, gas-supply pipe, gas collection board, shower nozzle, dust leg, dust catcher, dust collection box and suction hood, dust filtration case and air-blower setting are at the upper surface of carding case, and the inlet end of air-blower is connected to the dust filtration case, and the one end of gas-supply pipe is connected to the end of giving vent to anger of air-blower, the gas collection board is connected to the other end of gas-supply pipe, the gas collection board sets up at the carding incasement, is provided with the shower nozzle on the gas collection board, the suction hood sets up the inside bottom surface at the carding case, and the dust leg is connected to the suction hood, the dust collecting pipe runs through the carding case and places the board and connect the dust catcher, the dust catcher is connected the dust collection case, and dust catcher and dust collection case all set up the lower surface of placing the board, and the output of PLC controller is connected to the input electricity of air-blower and dust catcher.

The polyester yarn enters the carding box through the feeding port, the polyester yarn is scattered through the crushing unit, the polyester yarn is carded through the cylinder, the air entering the air blower is filtered through the dust filtering box, the dust is prevented from entering the carding box, the air blower blows the air into the air collecting plate through the air conveying pipe, the air is blown out through the spray head, the dust in the carding box is blown, the dust collector generates suction in the dust hood through the dust collecting pipe, the dust in the carding box is sucked out, the dust is collected through the dust collecting box, the carding of the polyester yarn and the production quality of the polyester yarn are prevented from being influenced due to the accumulation of the dust, the production efficiency is improved, the static electricity generated in the production is removed through the static removing unit, and the carded polyester yarn is collected through the discharge port leading-out carding box.

Furthermore, the static electricity removing unit comprises an electric push rod, a mounting plate, a static brush, an ion fan and a connecting pipe, wherein the electric push rod is arranged in the carding box, the telescopic end of the electric push rod is connected with the mounting plate, the static brush is arranged on the mounting plate, the ion fan is arranged on the upper surface of the carding box, an air outlet of the ion fan is connected with the connecting pipe, the connecting pipe penetrates through the carding box and is connected with an air collecting plate, the input ends of the electric push rod and the ion fan are electrically connected with the output end of the PLC, the mounting plate is driven to descend by the electric push rod, the mounting plate drives the static brush to descend, the static brush is in contact with the crushing roller and the cylinder, static electricity generated during the working of the crushing roller and the cylinder is led out and eliminated by the static brush, the ion fan blows air into the air collecting plate through the connecting pipe and blows out through a spray head, so that the static electricity in the carding box is eliminated, avoid static to influence the carding of dacron silk, improved production efficiency.

Further, broken unit includes connecting axle, crushing roller and broken tooth, the connecting axle rotates to be connected in combing the incasement, and the outside power device of connecting axle has cup jointed the crushing roller on the connecting axle, be provided with broken tooth on the crushing roller, drive the connecting axle through outside power device and rotate, and the connecting axle drives the crushing roller and rotates, and the crushing roller drives broken tooth and rotates, breaks up the dacron silk that gets into through broken tooth to better combing the dacron silk.

Further, still including rolling the roller, roll the roller totally two, and two and roll the roller and set up respectively, roll the dacron silk that gets into through rolling the roller to make better combing the dacron silk.

Further, still include the guide roller, the guide roller is totally two, and two guide rollers rotate respectively and connect in the discharge gate, improve the speed of discharge gate ejection of compact through the guide roller.

Further, still include pillar and base, the pillar totally four and set up respectively in the lower surface four corners of placing the board, and the lower extreme of four pillars is provided with the base respectively, supports placing the board through the pillar, improves the stability of pillar through the base.

Compared with the prior art, the beneficial effects of the utility model are that: has the following advantages:

1. the air entering the air blower is filtered by the dust filtering box, so that dust is prevented from entering the carding box, the air blower blows air into the air collecting plate through the air conveying pipe and blows the air out through the spray head, the dust in the carding box is blown, the dust collector generates suction in the dust hood through the dust collecting pipe, the dust in the carding box is sucked out, the carding of polyester yarns and the production quality of the polyester yarns are prevented from being influenced by dust accumulation, and the production efficiency is improved;

2. drive the mounting panel through electric putter and descend, the mounting panel drives the static brush and descends, and the static brush contacts crushing roller and cylinder, derives the elimination through the static that the static brush produced crushing roller and cylinder during operation, and the ion fan blows into the gas collecting plate through the connecting pipe in, and blows out through the shower nozzle, thereby eliminates the static in the carding box, avoids the combing of static influence dacron silk, has improved production efficiency.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic view of the local cross-sectional structure of the present invention.

In the figure: the device comprises a placing plate 1, a dust suction unit 2, a dust filtering box 21, a blower 22, a gas pipe 23, a gas collecting plate 24, a spray head 25, a dust collecting pipe 26, a dust collector 27, a dust collecting box 28, a dust suction cover 29, a static electricity removing unit 3, an electric push rod 31, a mounting plate 32, an electrostatic brush 33, an ionic fan 34, a connecting pipe 35, a crushing unit 4, a connecting shaft 41, a crushing roller 42, crushing teeth 43, a carding box 5, a PLC 6, a feed inlet 7, a rolling roller 8, a discharge outlet 9, a guide roller 10, a support 11, a base 12 and a tin cylinder 13.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-2, the present embodiment provides a technical solution: a polyester yarn carding machine comprises a placing plate 1 and a dust suction unit 2;

placing the plate 1: the upper surface is provided with a carding box 5, two sides of the carding box 5 are respectively provided with a feed inlet 7 and a discharge outlet 9, a cylinder 13 is rotationally connected in the carding box 5, the carding box 5 is provided with a static removing unit 3, a crushing unit 4 and a PLC (programmable logic controller) 6, and the input end of the PLC 6 is electrically connected with the output end of an external power supply;

a dust suction unit 2: the dust collecting box comprises a dust filtering box 21, an air blower 22, an air conveying pipe 23, an air collecting plate 24, a spray head 25, a dust collecting pipe 26, a dust collector 27, a dust collecting box 28 and a dust hood 29, wherein the dust filtering box 21 and the air blower 22 are arranged on the upper surface of a carding box 5, the dust filtering box 21 is connected with the air inlet end of the air blower 22, the air outlet end of the air blower 22 is connected with one end of the air conveying pipe 23, the other end of the air conveying pipe 23 is connected with the air collecting plate 24, the air collecting plate 24 is arranged in the carding box 5, the spray head 25 is arranged on the air collecting plate 24, the dust hood 29 is arranged on the inner bottom surface of the carding box 5, the dust hood 29 is connected with the dust collecting pipe 26, the dust collecting pipe 26 penetrates through the carding box 5 and is connected with the dust collector 27 through a placing plate 1, the dust collector 27 is connected with the dust collecting box 28, the dust collector 27 and the dust collecting box 28 are both arranged on the lower surface of the placing plate 1, and the input end of the air blower 22 and the output end of the dust collector 27 are electrically connected with the output end of a PLC 6.

The polyester yarns enter the carding box 5 through the feed inlet 7, are scattered through the crushing unit 4, the polyester yarns are combed by the cylinder 13, the air entering the blower 22 is filtered by the dust filtering box 21, the dust is prevented from entering the combing box 5, the blower 22 blows air into the air collecting plate 24 through the air delivery pipe 23, and blows the air out through the nozzle 25, thereby blowing the dust in the carding box 5, the dust collector 27 generates suction in the dust collection cover 29 through the dust collection pipe 26, thereby sucking out the dust in the carding box 5 and collecting the dust through the dust collecting box 28, avoiding the carding of the polyester yarns and the production quality of the polyester yarns from being influenced by the accumulated dust, improving the production efficiency, static that produces in the production is got rid of through destaticizing unit 3, and the dacron silk after the carding is derived out carding case 5 through discharge gate 9 and is collected.

The static electricity removing unit 3 comprises an electric push rod 31, a mounting plate 32, an electrostatic brush 33, an ion fan 34 and a connecting pipe 35, the electric push rod 31 is arranged in the carding box 5, the telescopic end of the electric push rod 31 is connected with the mounting plate 32, the electrostatic brush 33 is arranged on the mounting plate 32, the ion fan 34 is arranged on the upper surface of the carding box 5, an air outlet of the ion fan 34 is connected with the connecting pipe 35, the connecting pipe 35 penetrates through the carding box 5 to be connected with the air collecting plate 24, the input ends of the electric push rod 31 and the ion fan 34 are electrically connected with the output end of the PLC 6, the mounting plate 32 is driven to descend by the electric push rod 31, the electrostatic brush 33 is driven by the mounting plate 32 to descend, the electrostatic brush 33 is contacted with the crushing roller 42 and the cylinder 13, static electricity generated when the crushing roller 42 and the cylinder 13 work is conducted to be removed by the electrostatic brush 33, the ion fan 34 blows air into the air collecting plate 24 through the connecting pipe 35 and blows out through the spray head 25, thereby eliminate the static in combing case 5, avoid static to influence the combing of dacron silk, improved production efficiency.

Broken unit 4 includes connecting axle 41, crushing roller 42 and broken tooth 43, connecting axle 41 rotates to be connected in carding case 5, outside power device is connected to connecting axle 41, the crushing roller 42 has been cup jointed on connecting axle 41, be provided with broken tooth 43 on the crushing roller 42, it rotates to drive connecting axle 41 through outside power device, connecting axle 41 drives crushing roller 42 and rotates, crushing roller 42 drives broken tooth 43 and rotates, break up the dacron silk that gets into through broken tooth 43, thereby better comb the dacron silk.

Still including rolling roller 8, rolling roller 8 is totally two, and two rolling rollers 8 set up respectively, rolls the dacron silk that gets into through rolling roller 8 to make better combing the dacron silk.

The material guide device is characterized by further comprising two material guide rollers 10, wherein the two material guide rollers 10 are respectively and rotatably connected into the material outlet 9, and the material outlet speed of the material outlet 9 is increased through the material guide rollers 10.

Still include pillar 11 and base 12, pillar 11 totally four and set up respectively in the lower surface four corners of placing board 1, and the lower extreme of four pillars 11 is provided with base 12 respectively, supports placing board 1 through pillar 11, improves the stability of pillar 11 through base 12.

The utility model provides a pair of polyester yarn carding machine's theory of operation as follows: when the carding box is in operation, polyester yarns enter the carding box 5 through the feed inlet 7, the entering polyester yarns are rolled through the rolling roller 8, the connecting shaft 41 is driven to rotate through an external power device, the connecting shaft 41 drives the crushing roller 42 to rotate, the crushing roller 42 drives the crushing teeth 43 to rotate, the entering polyester yarns are scattered through the crushing teeth 43, the polyester yarns are better carded, the polyester yarns are carded through the cylinder 13, air entering the air blower 22 is filtered through the dust filtering box 21, the dust is prevented from entering the carding box 5, the air blower 22 blows air into the air collecting plate 24 through the air conveying pipe 23 and blows out through the spray head 25, the dust in the carding box 5 is blown, the dust collector 27 generates suction in the dust hood 29 through the dust collecting pipe 26, the dust in the carding box 5 is sucked out, and the dust is collected through the dust collecting box 28, avoid piling up the carding that influences the dacron silk and the production quality of dacron silk because of the dust, it descends to drive mounting panel 32 through electric putter 31, mounting panel 32 drives static brush 33 and descends, static brush 33 contacts crushing roller 42 and tin forest 13, derive through static brush 33 to the static that crushing roller 42 and tin forest 13 during operation produced and eliminate, ion fan 34 blows into air-collecting plate 24 through connecting pipe 35 in, and blow off through shower nozzle 25, thereby eliminate the static in carding box 5, avoid the carding of static influence dacron silk, the dacron silk after the carding is derived carding box 5 through discharge gate 9 and is collected, improve the speed of the ejection of compact of discharge gate 9 through guide roller 10.

It is noted that the blower 22 disclosed in the above embodiments may be of a specific type MQ9-26, the vacuum cleaner 27 may be of a specific type JL-2200, the electric putter 31 may be of a specific type TGA-1100, the ion blower 34 may be of a specific type QUICK 443C, and the PLC controller 6 controls the blower 22, the vacuum cleaner 27, the electric putter 31 and the ion blower 34 to operate in a conventional manner.

The above-mentioned only be the embodiment of the present invention, not consequently the restriction of the patent scope of the present invention, all utilize the equivalent structure or equivalent flow transform made of the content of the specification and the attached drawings, or directly or indirectly use in other relevant technical fields, all including in the same way the patent protection scope of the present invention.

Claims

1. A polyester yarn carding machine is characterized in that: comprises a placing plate (1) and a dust suction unit (2);

standing board (1): the carding box (5) is arranged on the upper surface, a feeding port (7) and a discharging port (9) are respectively formed in two sides of the carding box (5), a cylinder (13) is rotationally connected in the carding box (5), a static electricity removing unit (3), a crushing unit (4) and a PLC (programmable logic controller) controller (6) are arranged on the carding box (5), and the input end of the PLC controller (6) is electrically connected with the output end of an external power supply;

dust collection unit (2): comprises a dust filtering box (21), a blower (22), a gas pipe (23), a gas collecting plate (24), a spray head (25), a dust collecting pipe (26), a dust collector (27), a dust collecting box (28) and a dust hood (29), wherein the dust filtering box (21) and the blower (22) are arranged on the upper surface of the combing box (5), the dust filtering box (21) is connected with the gas inlet end of the blower (22), the gas outlet end of the blower (22) is connected with one end of the gas pipe (23), the other end of the gas pipe (23) is connected with the gas collecting plate (24), the gas collecting plate (24) is arranged in the combing box (5), the spray head (25) is arranged on the gas collecting plate (24), the dust hood (29) is arranged on the inner bottom surface of the combing box (5), the dust hood (29) is connected with the dust collecting pipe (26), the dust collecting pipe (26) penetrates through the combing box (5) and is placed on the plate (1) to be connected with the dust collector (27), the dust collector (27) is connected with the dust collection box (28), the dust collector (27) and the dust collection box (28) are arranged on the lower surface of the placing plate (1), and the input ends of the air blower (22) and the dust collector (27) are electrically connected with the output end of the PLC (6).

2. The polyester yarn carding machine of claim 1, wherein: destatic unit (3) include electric putter (31), mounting panel (32), static brush (33), ion fan (34) and connecting pipe (35), electric putter (31) set up in carding case (5), and the flexible end of electric putter (31) is connected with mounting panel (32), be provided with static brush (33) on mounting panel (32), ion fan (34) set up at the upper surface of carding case (5), and connecting pipe (35) is connected to the air outlet of ion fan (34), connecting pipe (35) run through carding case (5) and connect gas collection board (24), and the output of PLC controller (6) is connected to the input electricity of electric putter (31) and ion fan (34).

3. The polyester yarn carding machine of claim 1, wherein: the crushing unit (4) comprises a connecting shaft (41), a crushing roller (42) and crushing teeth (43), the connecting shaft (41) is rotatably connected in the carding box (5), the connecting shaft (41) is connected with an external power device, the connecting shaft (41) is sleeved with the crushing roller (42), and the crushing roller (42) is provided with the crushing teeth (43).

4. The polyester yarn carding machine of claim 1, wherein: still including rolling roller (8), rolling roller (8) are totally two, and two rolling roller (8) rotate respectively and connect in feed inlet (7).

5. The polyester yarn carding machine of claim 1, wherein: still include guide roller (10), guide roller (10) are totally two, and two guide roller (10) rotate respectively and connect in discharge gate (9).

6. The polyester yarn carding machine of claim 1, wherein: the novel storage rack is characterized by further comprising four supporting columns (11) and bases (12), wherein the four supporting columns (11) are arranged at four corners of the lower surface of the storage board (1) respectively, and the bases (12) are arranged at the lower ends of the four supporting columns (11) respectively.