CN217332054U - A device for real-time monitoring of mud density - Google Patents

A device for real-time monitoring of mud density Download PDF

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CN217332054U
CN217332054U CN202123182139.7U CN202123182139U CN217332054U CN 217332054 U CN217332054 U CN 217332054U CN 202123182139 U CN202123182139 U CN 202123182139U CN 217332054 U CN217332054 U CN 217332054U
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fixed pulley
mud
real
mud density
monitoring
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杨佳璐
刘畅
童富果
李彪
蔡文婧
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Xi'an Renzhi Construction Supervision Co ltd
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China Three Gorges University CTGU
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

A device for monitoring the density of slurry in real time comprises a support device, a telescopic pipe and a data collector, wherein a first fixed pulley and a second fixed pulley are arranged on the support device, one end of a measuring rope is wound on the first fixed pulley, the other end of the measuring rope is connected with the telescopic pipe through a hook after being wound on the second fixed pulley, a pressure sensor is arranged on the telescopic pipe, and the pressure sensor is sequentially connected with the data collector and a computer through a data line; the utility model discloses an improve the sensor and gather mud along the journey pressure value change, can acquire mud proportion along the journey change value, enlarge its test object's monitoring range, avoided the contingency deviation that mud impurity caused, improved mud density test result reliability by a wide margin.

Description

一种实时监测泥浆密度的装置A device for real-time monitoring of mud density

技术领域technical field

本实用新型属于泥浆监测装置领域,特别涉及一种实时监测泥浆密度的装置。The utility model belongs to the field of mud monitoring devices, in particular to a device for monitoring mud density in real time.

背景技术Background technique

地下连续墙是基础工程在地面上采用一种挖槽机械,沿着深开挖工程的周边轴线,在泥浆护壁条件下,开挖出一条狭长的深槽,清槽后,再在槽内吊放钢筋笼,然后用导管法灌筑水下混凝土筑成一个单元槽段,通过上述方法逐段进行,在地下筑成一道连续的钢筋混凝土墙壁,并作为截水、防渗、承重和挡水结构。地下连续墙经过几十年的发展,其技术已经得到了较大的发展,现在许多大型水利水电工程中正被广泛应用。The underground diaphragm wall is a kind of grooving machine on the ground for the foundation project. Along the peripheral axis of the deep excavation project, under the condition of mud wall protection, a narrow and long deep groove is excavated. Place steel cages, and then use the conduit method to pour underwater concrete to build a unit groove section. Through the above method, section by section, a continuous reinforced concrete wall is built underground, and it is used as a water interception, anti-seepage, load-bearing and water-retaining structure. . After decades of development, the technology of underground diaphragm wall has been greatly developed, and now it is widely used in many large-scale water conservancy and hydropower projects.

在地下连续墙的施工过程中,为保证连续墙的成槽质量和槽壁的稳定,需要掌握工程现场泥浆的相关性能技术指标,以方便控制泥浆配制和成槽施工的过程,其中泥浆比重能够间接反映泥浆对槽壁土体作用压力的大小,在施工过程中常常采用密度计、压力变送器等仪器来进行实时监测,采用上述装置进行测量通常存在以下缺点:During the construction of the underground diaphragm wall, in order to ensure the trough quality of the diaphragm wall and the stability of the trough wall, it is necessary to master the relevant performance and technical indicators of the mud on the project site, so as to facilitate the control of the process of mud preparation and trough construction. The specific gravity of the mud can be It indirectly reflects the pressure of the mud on the soil of the tank wall. In the construction process, instruments such as density meters and pressure transmitters are often used for real-time monitoring. The use of the above devices for measurement usually has the following shortcomings:

1、密度计是根据重力和物体漂浮时受力平衡及阿基米德原理制成的,常用于实验室内对试样进行密度测量,其测量精度较高,但测定时对操作人员素质和测量条件、环境要求严格,较难应用于工程现场的泥浆密度测量,特别是泥浆不存在固定自由液面,沿程分布较复杂情况;1. The density meter is made according to the force balance of gravity and objects floating and the Archimedes principle. It is often used to measure the density of samples in the laboratory. The measurement conditions and environmental requirements are strict, and it is difficult to apply to the mud density measurement on the engineering site, especially the mud does not have a fixed free liquid surface, and the distribution along the route is relatively complex;

2、压力变送器虽然能够测试得到槽内泥浆压力,但对于埋深较大的工况,其测量精度难以得到保障。2. Although the pressure transmitter can measure the mud pressure in the tank, it is difficult to guarantee the measurement accuracy for the working conditions with large burial depth.

发明内容SUMMARY OF THE INVENTION

鉴于背景技术所存在的技术问题,本实用新型所提供一种实时监测泥浆密度的装置,本装置通过改进传感器采集泥浆沿程压力值的变化,可获取泥浆比重沿程变化值,放大了其测试对象的监测范围,避免了泥浆杂质造成的偶然性偏差,大幅提高了泥浆密度测试结果可靠性。In view of the technical problems existing in the background technology, the present utility model provides a device for monitoring the mud density in real time. The device can acquire the change value of the mud specific gravity along the way by improving the sensor to collect the change of the mud pressure value along the way, and amplify its test. The monitoring range of the object avoids accidental deviation caused by mud impurities, and greatly improves the reliability of mud density test results.

为了解决上述技术问题,本实用新型采取了如下技术方案来实现:In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions to realize:

一种实时监测泥浆密度的装置,装置包括有支架装置、伸缩管和数据采集器,支架装置上安设有第一定滑轮和第二定滑轮,测绳的一端卷绕于第一定滑轮上,测绳的另一端绕经第二定滑轮后通过挂钩连接伸缩管,伸缩管上安设有压力传感器,所述压力传感器通过数据线依次连接数据采集器和计算机。A device for real-time monitoring of mud density. The device includes a bracket device, a telescopic tube and a data collector. The bracket device is provided with a first fixed pulley and a second fixed pulley, and one end of a measuring rope is wound on the first fixed pulley. The other end of the measuring rope is wound around the second fixed pulley and then connected to a telescopic tube through a hook. A pressure sensor is installed on the telescopic tube, and the pressure sensor is sequentially connected to the data collector and the computer through a data line.

优选的方案中,支架装置包括立杆、顶杆和底板;所述立杆的一端与底板垂直连接,立杆的另一端与顶杆固定连接,第一定滑轮安设于立杆上,第二定滑轮安设于顶杆上。In a preferred solution, the bracket device includes a vertical rod, a top rod and a bottom plate; one end of the vertical rod is vertically connected to the bottom plate, the other end of the vertical rod is fixedly connected to the top rod, the first fixed pulley is installed on the vertical rod, and the first fixed pulley is installed on the vertical rod. Two fixed pulleys are arranged on the top rod.

优选的方案中,底板的两侧设有滑轮,底板的四角处开设有螺纹孔,支撑螺杆与螺纹孔螺纹连接,支撑螺杆的下端连接底座。In a preferred solution, pulleys are provided on both sides of the bottom plate, threaded holes are provided at four corners of the bottom plate, the support screw is threadedly connected to the screw hole, and the lower end of the support screw is connected to the base.

优选的方案中,第一定滑轮的轮心连接摇把,所述第一定滑轮由摇把带动并围绕自身轴心旋转,第一定滑轮上开设有第一限位孔,所述第一限位孔围绕第一定滑轮呈环形对称分布,立杆上开设有第二限位孔,定位插销贯穿第一限位孔和第二限位孔后可对第一定滑轮锁死固定。In a preferred solution, the wheel center of the first fixed pulley is connected to the crank handle, the first fixed pulley is driven by the crank handle and rotates around its own axis, the first fixed pulley is provided with a first limit hole, and the first fixed pulley is provided with a first limit hole. The limit holes are distributed symmetrically around the first fixed pulley, the vertical rod is provided with a second limit hole, and the positioning pin penetrates the first limit hole and the second limit hole to lock and fix the first fixed pulley.

优选的方案中,伸缩管是由不同管径的长管套接而成,伸缩管上设有固定螺栓用于固定伸缩管的长度。In a preferred solution, the telescopic tube is formed by sleeving long pipes of different diameters, and the telescopic tube is provided with fixing bolts for fixing the length of the telescopic tube.

优选的方案中,测绳卷绕在第一定滑轮上,测绳上设有刻度条。In a preferred solution, the measuring rope is wound on the first fixed pulley, and the measuring rope is provided with a scale bar.

优选的方案中,伸缩管上同一高度处安设有多个压力传感器,所述压力传感器呈环形对称分布。In a preferred solution, a plurality of pressure sensors are installed at the same height on the telescopic tube, and the pressure sensors are distributed symmetrically in a ring.

本专利可达到以下有益效果:This patent can achieve the following beneficial effects:

1、本装置通过改变伸缩管的长度,可以采集到泥浆沿程压力值的变化;且多个压力传感器能够更加精确的测试不同深度的泥浆压力值,并有效的提高了测量结果的准确性;1. By changing the length of the telescopic pipe, the device can collect the change of the mud pressure value along the way; and multiple pressure sensors can more accurately test the mud pressure value at different depths, and effectively improve the accuracy of the measurement results;

2、本装置通过伸缩管能够用于埋深较大的连续墙槽段,扩大了测量范围。2. The device can be used for the groove section of the diaphragm wall with a larger buried depth through the expansion tube, which expands the measurement range.

附图说明Description of drawings

下面结合附图和实施例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and embodiment, the utility model is further described:

图1为本实用新型整体结构原理图;1 is a schematic diagram of the overall structure of the present utility model;

图2为本实用新型支架装置和升降系统结构原理图。FIG. 2 is a structural schematic diagram of the support device and the lifting system of the present invention.

图中:支架装置1、立杆101、顶杆102、底板103、第一限位孔104、第一定滑轮2、第二限位孔201、摇把202、第二定滑轮3、测绳4、挂钩5、伸缩管6、固定螺栓7、压力传感器8、数据线9、数据采集器10、计算机11、支撑螺杆12、底座1201、定位插销13、滑轮14。In the figure: bracket device 1, vertical rod 101, top rod 102, bottom plate 103, first limit hole 104, first fixed pulley 2, second limit hole 201, crank handle 202, second fixed pulley 3, measuring rope 4. Hook 5, telescopic tube 6, fixing bolt 7, pressure sensor 8, data cable 9, data collector 10, computer 11, support screw 12, base 1201, positioning pin 13, pulley 14.

具体实施方式Detailed ways

如图1所示,一种实时监测泥浆密度的装置,装置包括有支架装置1、伸缩管6和数据采集器10,支架装置1上安设有第一定滑轮2和第二定滑轮3,测绳4的一端卷绕于第一定滑轮2上,测绳4的另一端绕经第二定滑轮3后通过挂钩5连接伸缩管6,伸缩管6上安设有压力传感器8,所述压力传感器8通过数据线9依次连接数据采集器10和计算机11。As shown in Figure 1, a device for real-time monitoring of mud density, the device includes a bracket device 1, a telescopic tube 6 and a data collector 10, the bracket device 1 is provided with a first fixed pulley 2 and a second fixed pulley 3, One end of the measuring rope 4 is wound on the first fixed pulley 2, and the other end of the measuring rope 4 is wound around the second fixed pulley 3 and then connected to the telescopic tube 6 through the hook 5, and a pressure sensor 8 is installed on the telescopic pipe 6. The pressure sensor 8 is sequentially connected to the data collector 10 and the computer 11 through the data line 9 .

优选的方案如图2所示,支架装置1包括立杆101、顶杆102和底板103;所述立杆101的一端与底板103垂直连接,立杆101的另一端与顶杆102固定连接,第一定滑轮2安设于立杆101上,第二定滑轮3安设于顶杆102上。A preferred solution is shown in FIG. 2 , the bracket device 1 includes a vertical rod 101, a top rod 102 and a bottom plate 103; one end of the vertical rod 101 is vertically connected with the bottom plate 103, and the other end of the vertical rod 101 is fixedly connected with the top rod 102, The first fixed pulley 2 is installed on the vertical rod 101 , and the second fixed pulley 3 is installed on the top rod 102 .

优选的方案如图2所示,底板103的两侧设有滑轮14,底板103的四角处开设有螺纹孔,支撑螺杆12与螺纹孔螺纹连接,支撑螺杆12的下端连接底座1201;通过滑轮14可方便将底板103推至任何工作地点,当需要固定装置时,只需要向下旋转支撑螺杆12,并使支撑螺杆12下端的底座1201与地面相抵后使滑轮14悬空,即可使底板103保持平稳和固定,底座1201的下端面粘贴有柔性护垫和进一步的提高装置的稳定性。In a preferred solution, as shown in FIG. 2 , pulleys 14 are provided on both sides of the bottom plate 103 , threaded holes are provided at the four corners of the bottom plate 103 , the support screw 12 is threadedly connected with the threaded holes, and the lower end of the support screw 12 is connected to the base 1201 ; The base plate 103 can be easily pushed to any work place. When a fixing device is required, it is only necessary to rotate the support screw 12 downward, and make the base 1201 at the lower end of the support screw 12 abut the ground, and then the pulley 14 can be suspended, so that the base plate 103 can be kept in the air. Stable and fixed, the lower end surface of the base 1201 is pasted with a flexible pad to further improve the stability of the device.

优选的方案如图2所示,第一定滑轮2的轮心连接摇把202,所述第一定滑轮2由摇把202带动并围绕自身轴心旋转,第一定滑轮2上开设有第一限位孔104,所述第一限位孔104围绕第一定滑轮2呈环形对称分布,立杆101上开设有第二限位孔201,当第一定滑轮2旋转到位后,再将定位插销13穿过第一限位孔104和第二限位孔201,即可对第一定滑轮2锁死固定使其不再旋转。A preferred solution is shown in FIG. 2 , the wheel center of the first fixed pulley 2 is connected to the crank handle 202 , the first fixed pulley 2 is driven by the crank handle 202 and rotates around its own axis, and the first fixed pulley 2 is provided with a third A limit hole 104, the first limit hole 104 is distributed symmetrically in a ring around the first fixed pulley 2, the vertical rod 101 is provided with a second limit hole 201, when the first fixed pulley 2 is rotated in place, then When the positioning pin 13 passes through the first limiting hole 104 and the second limiting hole 201 , the first fixed pulley 2 can be locked and fixed so as not to rotate.

优选的方案如图1所示,伸缩管6是由不同管径的长管套接而成,当调整好内外长管的长度后,再旋紧固定螺栓7即可对伸缩管6的长度锁死固定。The preferred solution is shown in Figure 1. The telescopic tube 6 is made of long tubes of different diameters. After adjusting the lengths of the inner and outer long tubes, the length of the telescopic tube 6 can be locked by tightening the fixing bolts 7. dead fixed.

优选的方案如图1和图2所示,测绳4卷绕在第一定滑轮2上,通过旋转第一定滑轮2即可对测绳4进行卷放,测绳4上设有刻度条便于判断测绳4移动的深度。The preferred solution is shown in Figures 1 and 2. The measuring rope 4 is wound on the first fixed pulley 2, and the measuring rope 4 can be rolled and unrolled by rotating the first fixed pulley 2. The measuring rope 4 is provided with a scale bar It is convenient to judge the depth of the movement of the measuring rope 4 .

优选的方案如图1所示,伸缩管6上同一高度处安设有多个压力传感器8,所述压力传感器8呈环形对称分布,通过对比不同压力传感器8上的数值,可避免因压力传感器8自身原因而产生的测量误差。A preferred solution is shown in FIG. 1 , a plurality of pressure sensors 8 are installed on the telescopic tube 6 at the same height, and the pressure sensors 8 are distributed symmetrically in a ring shape. 8 Measurement errors caused by its own reasons.

本实用新型装置测量过程如下:The measuring process of the device of the utility model is as follows:

1、利用滑轮将装置推至指定的工作地点,然后向下旋转支撑螺杆12,使底板103保持平稳和固定;1. Use the pulley to push the device to the designated work location, and then rotate the support screw 12 downward to keep the bottom plate 103 stable and fixed;

2、将各部件相连,根据现场实际情况调整伸缩管6的长度,将压力传感器8安设在伸缩管6同一高度处的槽孔内;2. Connect the components, adjust the length of the telescopic tube 6 according to the actual situation on site, and install the pressure sensor 8 in the slot hole at the same height of the telescopic tube 6;

3、通过摇把202旋转第一定滑轮2,将伸缩管6连同压力传感器8缓慢的置入泥浆槽段内,到达指定深度后,通过定位插销13将第一定滑轮2锁死固定,使其准确的测量泥浆压力值;3. Rotate the first fixed pulley 2 by the crank handle 202, and slowly put the telescopic tube 6 together with the pressure sensor 8 into the mud tank section. After reaching the designated depth, the first fixed pulley 2 is locked and fixed by the positioning pin 13, so that Its accurate measurement of mud pressure value;

4、从槽段底部开始,通过反向旋转第一定滑轮2缓慢的提升伸缩管6,每隔0.1m静置一次并记录泥浆压力值,直至压力传感器8完全从泥浆内提出;4. Starting from the bottom of the groove section, slowly lift the telescopic tube 6 by rotating the first fixed pulley 2 in the opposite direction, let it stand still every 0.1m and record the mud pressure value until the pressure sensor 8 is completely lifted out of the mud;

5、测量的过程中,压力传感器8采集到的泥浆压力值记为P,压力传感器8的实时深度记为h,g为该深度的重力加速度(已知值),ρ为该高度处的泥浆密度值;5. During the measurement process, the mud pressure value collected by the pressure sensor 8 is recorded as P, the real-time depth of the pressure sensor 8 is recorded as h, g is the gravitational acceleration (known value) at this depth, and ρ is the mud at this height. density value;

6、根据压强公式:

Figure 572842DEST_PATH_IMAGE001
即可计算出不同高度处的泥浆密度值ρ。6. According to the pressure formula:
Figure 572842DEST_PATH_IMAGE001
The mud density value ρ at different heights can be calculated.

上述的实施例仅为本实用新型的优选技术方案,而不应视为对于本实用新型的限制,本实用新型的保护范围应以权利要求记载的技术方案,包括权利要求记载的技术方案中技术特征的等同替换方案为保护范围。即在此范围内的等同替换改进,也在本实用新型的保护范围之内。The above-mentioned embodiments are only the preferred technical solutions of the present invention, and should not be regarded as limitations of the present invention. An equivalent alternative to features is the scope of protection. That is, equivalent replacements and improvements within this scope are also within the protection scope of the present invention.

Claims (7)

1. The utility model provides a device of real-time supervision mud density, the device is including support device (1), flexible pipe (6) and data collection station (10), its characterized in that: install first fixed pulley (2) and second fixed pulley (3) on support device (1), the one end of measuring rope (4) is convoluteed on first fixed pulley (2), and the other end of measuring rope (4) is connected flexible pipe (6) through couple (5) after passing around second fixed pulley (3), has installed pressure sensor (8) on flexible pipe (6), data collection station (10) and computer (11) are connected gradually through data line (9) in pressure sensor (8).
2. The apparatus for monitoring mud density in real time according to claim 1, wherein: the bracket device (1) comprises an upright rod (101), a top rod (102) and a bottom plate (103); one end of the vertical rod (101) is vertically connected with the bottom plate (103), the other end of the vertical rod (101) is fixedly connected with the ejector rod (102), the first fixed pulley (2) is arranged on the vertical rod (101), and the second fixed pulley (3) is arranged on the ejector rod (102).
3. The apparatus for monitoring mud density in real time according to claim 2, wherein: pulleys (14) are arranged on two sides of the bottom plate (103), threaded holes are formed in four corners of the bottom plate (103), the supporting screw (12) is in threaded connection with the threaded holes, and the lower end of the supporting screw (12) is connected with the base (1201).
4. The apparatus for monitoring mud density in real time according to claim 2, wherein: crank (202) is connected to the wheel center of first fixed pulley (2), first fixed pulley (2) are driven by crank (202) and are rotatory around self axle center, have seted up first spacing hole (104) on first fixed pulley (2), first spacing hole (104) are annular symmetric distribution around first fixed pulley (2), have seted up spacing hole of second (201) on pole setting (101), and location bolt (13) can be deadly fixed to first fixed pulley (2) lock after running through first spacing hole (104) and spacing hole of second (201).
5. The apparatus for real-time monitoring of mud density of claim 1, wherein: the telescopic pipe (6) is formed by sleeving long pipes with different pipe diameters, and a fixing bolt (7) is arranged on the telescopic pipe (6) and used for fixing the length of the telescopic pipe (6).
6. The apparatus for real-time monitoring of mud density of claim 1, wherein: the measuring rope (4) is wound on the first fixed pulley (2), and a scale bar is arranged on the measuring rope (4).
7. The apparatus for real-time monitoring of mud density of claim 1, wherein: a plurality of pressure sensors (8) are arranged at the same height on the telescopic pipe (6), and the pressure sensors (8) are annularly and symmetrically distributed.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117250321A (en) * 2023-11-17 2023-12-19 广东众志检测仪器有限公司 Detection device and detection method for lithium battery

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117250321A (en) * 2023-11-17 2023-12-19 广东众志检测仪器有限公司 Detection device and detection method for lithium battery
CN117250321B (en) * 2023-11-17 2024-01-30 广东众志检测仪器有限公司 Lithium battery detection device and detection method thereof

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