CN217330680U - Melting device is used in processing of aluminium ingot - Google Patents
Melting device is used in processing of aluminium ingot Download PDFInfo
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- CN217330680U CN217330680U CN202221148087.3U CN202221148087U CN217330680U CN 217330680 U CN217330680 U CN 217330680U CN 202221148087 U CN202221148087 U CN 202221148087U CN 217330680 U CN217330680 U CN 217330680U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
The utility model discloses a melting device is used in aluminium ingot processing relates to aluminium ingot melting equipment technical field, including the smelting furnace, top one side of smelting furnace is provided with the feeder hopper, the discharge gate has been seted up to one side below of smelting furnace, the top of smelting furnace is provided with the stirring subassembly, the internally mounted of smelting furnace has first filter screen and second filter screen, the heater is installed to the bottom of smelting furnace, the temperature-sensing ware is installed to one side of smelting furnace, the inside of feeder hopper is provided with crushing unit, through the inside multi-level setting of smelting furnace, make the smelting furnace can be incessant carry out the melting of circulating to retrieving aluminium, the production efficiency of aluminium ingot has been improved, can cut up by oneself the recovery aluminium simultaneously and further improved production efficiency, the cost of labor has been practiced thrift.
Description
Technical Field
The utility model relates to an equipment technical field is smelted to the aluminium ingot, specifically says a melting device is used in aluminium ingot processing.
Background
The aluminum ingot is an alloy prepared by taking pure aluminum and recycled aluminum as raw materials and adding other elements, and is commonly used for manufacturing land, sea and air vehicles such as automobiles, trains, subways, ships, airplanes, rockets, airships and the like. Currently, during the processing step of melting aluminum ingots, a melting furnace is mostly used to melt and recast a recovery furnace.
Through search, patent No. CN210646308U discloses an aluminum ingot melting device, which comprises a melting boiler, support legs erected on the lower side of the melting boiler, a moving mechanism and a main controller, wherein the bottom of the melting boiler is connected with a first motor, the top of the first motor is fixedly connected with a stirring paddle through an output shaft, the top of the stirring paddle is fixedly connected with a fixed block, the stirring paddle is in contact with the inner cavity of the melting boiler, the output shaft of the first motor penetrates and extends to the inside of the melting boiler, the bottom of the melting boiler is fixedly connected with a sealing machine, the sealing machine is movably connected with the output shaft of the first motor, a channel is arranged on the left side of the melting boiler, the moving mechanism penetrates and extends to the inside of the melting boiler through the channel, the moving mechanism is electrically connected with the main controller, through research and analysis, although the device has a simple structure and is convenient to operate, the measuring process avoids a measuring device and a protective sleeve from being soaked in high-temperature molten metal for a long time, therefore, the service life of the measuring device is greatly prolonged, and the technical scheme is economical and practical, but the technical scheme has some defects to a certain extent, for example, pure aluminum and recovered aluminum are poured into a smelting furnace for smelting at one time, the smelting is required to be restarted after the smelting is finished every time, a large amount of time is wasted in the remelting process, and the production efficiency of aluminum ingots is reduced; meanwhile, the technical scheme needs to cut the recycled aluminum in advance, so that the labor cost for producing the aluminum ingot is increased.
SUMMERY OF THE UTILITY MODEL
Therefore, in order to solve the above-mentioned not enough, the utility model provides a melting device is used in aluminium ingot processing herein, through the inside multi-level setting of smelting furnace, make the smelting furnace can be incessant carry out the melting that circulates to retrieving aluminium, improved the production efficiency of aluminium ingot, can will retrieve aluminium by oneself simultaneously and cut up good further improvement production efficiency, practiced thrift the cost of labor.
The utility model discloses a realize like this, construct a melting device is used in aluminium ingot processing, including the smelting furnace, top one side of smelting furnace is provided with the feeder hopper, and the discharge gate has been seted up to one side below of smelting furnace, and the top of smelting furnace is provided with the stirring subassembly, and the internally mounted of smelting furnace has first filter screen and second filter screen, and the heater is installed to the bottom of smelting furnace, and the temperature-sensing ware is installed to one side of smelting furnace, and the inside of feeder hopper is provided with crushing unit.
Further, the stirring assembly comprises a stirring motor, a driving shaft, a first stirring rod, a second stirring rod and a third stirring rod, the stirring motor is installed at the top of the smelting furnace, the driving shaft is connected to the output end of the stirring motor, the first stirring rod is installed above the outer surface of the driving shaft, the second stirring rod is installed in the middle of the outer surface of the driving shaft, and the third stirring rod is installed below the outer surface of the driving shaft.
Furthermore, the drive shaft runs through first filter screen and second filter screen, and first puddler is located the top of first filter screen, and the second puddler is located between first filter screen and the second filter screen, and the third puddler is located the below of second filter screen.
Further, crushing unit includes crushing motor, driving shaft, driving gear, driven shaft, driven gear and crushing wheel, and crushing motor installs in the top of smelting furnace, and the driving shaft is connected in crushing motor's output, and the driving gear is installed in the surface of driving shaft, and the driven shaft is installed in one side of driving shaft, and driven gear installs in the surface of driven shaft, and crushing wheel installs in the inside of feeder hopper.
Furthermore, the surface of smashing the wheel is provided with crushing tooth, and smashes the wheel and be provided with a plurality ofly, and the surface at driving shaft and driven shaft is installed respectively to a plurality of crushing wheel intervals.
Further, the top of discharge gate is provided with closed assembly, and closed assembly is including closed pole, sliding plate, anchorage bar and fastening nut, and closed pole passes through pivot swing joint in one side of smelting furnace, and sliding plate fixed connection is in one side of smelting furnace, and the anchorage bar is installed in one side of closed pole, and fastening nut installs in one side of anchorage bar.
Compared with the prior art, the beneficial effects of the utility model embody:
the method has the advantages that: the utility model is provided with a sealing component, a feeding hopper and a crushing component, the operator pours the aluminum product to be melted into the feeding hopper, the crushing motor drives the driving shaft to rotate after being electrified, the driving shaft drives the driving gear which is meshed with the driven gear, the driving shaft drives the driven shaft through the driving gear and the driven gear, the driving shaft and the driven shaft respectively drive the electric crushing wheels, through the mutual movement of the crushing wheels, the aluminum product is crushed and falls into the smelting furnace under the action of gravity, heating and melting the aluminum product under the action of the heater, and after the aluminum product is melted in the melting furnace, the staff is through unscrewing fastening nut, and later the staff pulling fastening rod slides in the inside of sliding plate, and the fastening rod drives the closing rod rotation, and the discharge gate is opened in the rotation of closing rod, makes the aluminium liquid after the melting flow out to the mould in through the discharge gate.
The method has the advantages that: the utility model discloses be provided with the stirring subassembly, simultaneously at the in-process of heating, it is rotatory to drive the drive shaft after the agitator motor circular telegram, and the drive shaft drives first puddler, second puddler and third puddler rotation in step, stirs the inside aluminium products of smelting furnace through the rotation of first puddler, second puddler and third puddler, improves the efficiency of melting.
Drawings
FIG. 1 is a schematic structural view of a melting apparatus for processing aluminum ingots according to the present invention;
FIG. 2 is a schematic view of a front cross-sectional structure of the smelting furnace of the present invention;
FIG. 3 is a schematic top structure view of the smelting furnace of the present invention;
FIG. 4 is an enlarged view of the point A of FIG. 1 according to the present invention;
fig. 5 is an enlarged view of the point B in fig. 3 according to the present invention.
In the figure: 1. a smelting furnace; 2. a feed hopper; 3. a discharge port; 31. a closure assembly; 311. a closing rod; 312. a sliding plate; 313. a fastening rod; 314. fastening a nut; 4. a first filter screen; 5. a second filter screen; 6. a heater; 7. a stirring assembly; 71. a stirring motor; 72. a drive shaft; 73. a first stirring rod; 74. a second stirring rod; 75. a third stirring rod; 8. a size reduction assembly; 81. a grinding motor; 82. a drive shaft; 83. a driving gear; 84. a driven shaft; 85. a driven gear; 86. a grinding wheel; 861. crushing teeth; 9. a temperature sensor.
Detailed Description
The present invention will be described in detail below with reference to the attached drawings, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the protection scope of the present invention; furthermore, the terms "first," "second," "third," "upper, lower, left, right," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Meanwhile, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "connected" and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; the connection can be mechanical connection or electrical connection; may be directly connected or indirectly connected through an intermediate. To those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific cases, and unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by one of ordinary skill in the art to which the present invention belongs.
The technical scheme of the utility model is further elaborated in detail by combining the attached drawings of the specification and the specific embodiment, the melting device for processing the aluminum ingot, which is provided by the embodiment of the application, comprises a smelting furnace 1, wherein a feeding hopper 2 is arranged on one side of the top of the smelting furnace 1, a discharging port 3 is arranged below one side of the smelting furnace 1, a stirring component 7 is arranged above the smelting furnace 1, a first filter screen 4 and a second filter screen 5 are arranged in the smelting furnace 1, a heater 6 is arranged at the bottom of the smelting furnace 1, a temperature sensor 9 is arranged on one side of the smelting furnace 1, and a crushing component 8 is arranged in the feeding hopper 2;
in the above embodiment, the meshes of the first filter screen 4 are larger than the meshes of the second filter screen 5, the temperature sensor 9, the crushing motor 81 and the stirring motor 71 are electrically connected with an external power supply, before use, the worker connects the heater 6 with the fuel pipe and connects the power supply well, when in use, the worker opens the heater 6 and starts the stirring motor 71 and the crushing motor 81, and then pours the aluminum product to be melted into the feed hopper 2, crushes the aluminum product by the crushing component 8 in the feed hopper 2 and falls into the smelting furnace 1 under the action of gravity, heats and melts the aluminum product under the action of the heater 6, and under the action of the first filter screen 4 and the second filter screen 5, the primarily melted aluminum product is located above the first filter screen 4 and continuously melts and moves downwards along with the continuous melting of the aluminum product, simultaneously at the in-process of heating, stir smelting furnace 1's inside through stirring subassembly 7, improve the efficiency of melting, temperature-sensing ware 9 lasts detects the inside temperature of smelting furnace 1 at the in-process of heating, and after the temperature of smelting furnace 1 bottom exceeded the melting point of aluminium, the user opened discharge gate 3 through seal subassembly 31, makes the aluminium liquid after the melting flow out to the mould through discharge gate 3, and the staff lasts to adding the material in feeder hopper 2 simultaneously.
Referring to fig. 2, the stirring assembly 7 includes a stirring motor 71, a driving shaft 72, a first stirring rod 73, a second stirring rod 74 and a third stirring rod 75, the stirring motor 71 is installed at the top of the smelting furnace 1, the driving shaft 72 is connected to the output end of the stirring motor 71, the first stirring rod 73 is installed above the outer surface of the driving shaft 72, the second stirring rod 74 is installed in the middle of the outer surface of the driving shaft 72, the third stirring rod 75 is installed below the outer surface of the driving shaft 72, the driving shaft 72 penetrates through the first filter screen 4 and the second filter screen 5, the first stirring rod 73 is located above the first filter screen 4, the second stirring rod 74 is located between the first filter screen 4 and the second filter screen 5, and the third stirring rod 75 is located below the second filter screen 5;
as an example, it should be noted that the stirring motor 71 is electrically connected to an external power source, the driving shaft 72 penetrates through the first filter 4 and the second filter 5, the stirring motor 71 is powered on to drive the driving shaft 72 to rotate, the driving shaft 72 synchronously drives the first stirring rod 73, the second stirring rod 74 and the third stirring rod 75 to rotate, the first stirring rod 73, the second stirring rod 74 and the third stirring rod 75 stir the aluminum product in the smelting furnace 1 by the rotation of the first stirring rod 73, the second stirring rod 74 and the third stirring rod 75 stir the aluminum melt of different levels, under the action of the first filter screen 4 and the second filter screen 5, the block-shaped aluminum product melt is continuously melted and reduced in the smelting furnace 1, under the action of stirring and gravity, the aluminum blocks continuously move from top to bottom, and under the action of the first filter screen 4 and the second filter screen 5, the aluminum blocks in the smelting furnace 1 are arranged from top to bottom.
Referring to fig. 2-3 and 5, the crushing assembly 8 includes a crushing motor 81, a driving shaft 82, a driving gear 83, a driven shaft 84, a driven gear 85 and a crushing wheel 86, the crushing motor 81 is installed at the top of the smelting furnace 1, the driving shaft 82 is connected to the output end of the crushing motor 81, the driving gear 83 is installed on the outer surface of the driving shaft 82, the driven shaft 84 is installed on one side of the driving shaft 82, the driven gear 85 is installed on the outer surface of the driven shaft 84, the crushing wheel 86 is installed inside the feeding hopper 2, the outer surface of the crushing wheel 86 is provided with crushing teeth 861, the crushing wheel 86 is provided with a plurality of crushing wheels 86, and the plurality of crushing wheels 86 are installed on the outer surfaces of the driving shaft 82 and the driven shaft 84 at intervals;
as an example, it should be noted that the grinding motor 81 is electrically connected to an external power source, the grinding motor 81 drives the driving shaft 82 to rotate after being powered on, the driving shaft 82 drives the driving gear 83, the driving gear 83 is engaged with the driven gear 85, the driving shaft 82 drives the driven shaft 84 through the driving gear 83 and the driven gear 85, the driving shaft 82 and the driven shaft 84 respectively drive the electric grinding wheels 86, and the aluminum products are ground and fall into the interior of the smelting furnace 1 under the action of gravity through the mutual movement between the grinding wheels 86.
Referring to fig. 1 and 4 together, a closing assembly 31 is disposed at the top of the discharging port 3, the closing assembly 31 includes a closing rod 311, a sliding plate 312, a fastening rod 313 and a fastening nut 314, the closing rod 311 is movably connected to one side of the smelting furnace 1 through a rotating shaft, the sliding plate 312 is fixedly connected to one side of the smelting furnace 1, the fastening rod 313 is installed at one side of the closing rod 311, and the fastening nut 314 is installed at one side of the fastening rod 313;
as an example, it should be noted that the fastening rod 313 penetrates through the sliding plate 312, and the sliding plate 312 is located between the closing rod 311 and the fastening nut 314; when the discharge port 3 is used, a worker unscrews the fastening nut 314, pulls the fastening rod 313 to slide in the sliding plate 312, the fastening rod 313 drives the closing rod 311 to rotate, and the rotation of the closing rod 311 drives the discharge port 3 to be opened and closed.
The utility model discloses a theory of operation:
before use, a worker communicates the heater 6 with a fuel pipe and connects a power supply well, when the aluminum product melting furnace is used, the worker turns on the heater 6, the stirring motor 71 and the crushing motor 81 are started simultaneously, then the worker pours an aluminum product to be melted into the feed hopper 2, the crushing motor 81 is electrified to drive the driving shaft 82 to rotate, the driving shaft 82 drives the driving gear 83, the driving gear 83 is meshed with the driven gear 85, the driving shaft 82 drives the driven shaft 84 through the driving gear 83 and the driven gear 85, the driving shaft 82 and the driven shaft 84 respectively drive the crushing wheels 86, the aluminum product is cut and falls into the interior of the melting furnace 1 under the action of gravity through mutual movement between the crushing wheels 86, the aluminum product is heated and melted under the action of the heater 6, and under the action of the first filter screen 4 and the second filter screen 5, the primarily melted aluminum product is positioned above the first filter screen 4, along with the continuous melting and continuous downward movement of the aluminum product, simultaneously, in the heating process, the stirring motor 71 is electrified to drive the driving shaft 72 to rotate, the driving shaft 72 synchronously drives the first stirring rod 73, the second stirring rod 74 and the third stirring rod 75 to rotate, the aluminum products in the smelting furnace 1 are stirred by the rotation of the first stirring rod 73, the second stirring rod 74 and the third stirring rod 75, the melting efficiency is improved, the temperature sensor 9 continuously detects the temperature in the smelting furnace 1 in the heating process, when the temperature at the bottom of the smelting furnace 1 exceeds the melting point of aluminum, a worker unscrews the fastening nut 314, pulls the fastening rod 313 to slide in the sliding plate 312, the fastening rod 313 drives the closing rod 311 to rotate, the rotation of the closing rod 311 opens the discharge hole 3, and the molten aluminum liquid flows out of the mold through the discharge hole 3.
In conclusion; melting device is used in aluminium ingot processing through the inside multi-level setting of smelting furnace, makes the smelting furnace can be incessant carry out the fusing that circulates to retrieving aluminium, has improved the production efficiency of aluminium ingot, can cut up the good further production efficiency that has improved of aluminium recovery simultaneously by oneself, has practiced thrift the cost of labor.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein, and it is to be understood that various changes and modifications may be made by one skilled in the art without departing from the spirit and scope of the disclosure. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (6)
1. The utility model provides an aluminium ingot processing is with melting device, includes smelting furnace (1), its characterized in that: the smelting furnace is characterized in that a feed hopper (2) is arranged on one side of the top of the smelting furnace (1), a discharge port (3) is formed in the lower portion of one side of the smelting furnace (1), a stirring assembly (7) is arranged above the smelting furnace (1), a first filter screen (4) and a second filter screen (5) are arranged in the smelting furnace (1), a heater (6) is arranged at the bottom of the smelting furnace (1), a temperature sensor (9) is arranged on one side of the smelting furnace (1), and a crushing assembly (8) is arranged in the feed hopper (2).
2. A melting apparatus for processing an aluminum ingot according to claim 1, characterized in that: the stirring assembly (7) comprises a stirring motor (71), a driving shaft (72), a first stirring rod (73), a second stirring rod (74) and a third stirring rod (75), wherein the stirring motor (71) is installed at the top of the smelting furnace (1), the driving shaft (72) is connected to the output end of the stirring motor (71), the first stirring rod (73) is installed above the outer surface of the driving shaft (72), the second stirring rod (74) is installed in the middle of the outer surface of the driving shaft (72), and the third stirring rod (75) is installed below the outer surface of the driving shaft (72).
3. A melting apparatus for processing an aluminum ingot according to claim 2, characterized in that: drive shaft (72) run through first filter screen (4) and second filter screen (5), first puddler (73) are located the top of first filter screen (4), second puddler (74) are located between first filter screen (4) and second filter screen (5), third puddler (75) are located the below of second filter screen (5).
4. A melting apparatus for processing an aluminum ingot according to claim 1, characterized in that: crushing unit (8) are including crushing motor (81), driving shaft (82), driving gear (83), driven shaft (84), driven gear (85) and crushing wheel (86), install the top in smelting furnace (1) crushing motor (81), driving shaft (82) are connected in the output of crushing motor (81), the surface in driving shaft (82) is installed in driving gear (83), one side in driving shaft (82) is installed in driven shaft (84), the surface in driven shaft (84) is installed in driven gear (85), install in the inside of feeder hopper (2) in crushing wheel (86).
5. A melting apparatus for processing an aluminum ingot according to claim 4, characterized in that: the outer surface of the crushing wheel (86) is provided with crushing teeth (861), the crushing wheel (86) is provided with a plurality of crushing wheels, and the crushing wheels (86) are respectively arranged on the outer surfaces of the driving shaft (82) and the driven shaft (84) at intervals.
6. A melting apparatus for processing an aluminum ingot according to claim 1, wherein: the top of discharge gate (3) is provided with closing assembly (31), closing assembly (31) is including closing rod (311), sliding plate (312), fastening rod (313) and fastening nut (314), closing rod (311) is through pivot swing joint in one side of smelting furnace (1), sliding plate (312) fixed connection in one side of smelting furnace (1), fastening rod (313) are installed in one side of closing rod (311), fastening nut (314) are installed in one side of fastening rod (313).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221148087.3U CN217330680U (en) | 2022-05-13 | 2022-05-13 | Melting device is used in processing of aluminium ingot |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202221148087.3U CN217330680U (en) | 2022-05-13 | 2022-05-13 | Melting device is used in processing of aluminium ingot |
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| CN217330680U true CN217330680U (en) | 2022-08-30 |
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| CN202221148087.3U Active CN217330680U (en) | 2022-05-13 | 2022-05-13 | Melting device is used in processing of aluminium ingot |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116518712A (en) * | 2023-04-23 | 2023-08-01 | 湖北华力科技有限公司 | Smelting furnace for processing aluminum ingot |
-
2022
- 2022-05-13 CN CN202221148087.3U patent/CN217330680U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116518712A (en) * | 2023-04-23 | 2023-08-01 | 湖北华力科技有限公司 | Smelting furnace for processing aluminum ingot |
| CN116518712B (en) * | 2023-04-23 | 2023-10-20 | 湖北华力科技有限公司 | Smelting furnace for processing aluminum ingot |
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