CN217328744U - Device for measuring angular displacement of angular travel regulating valve by using Hall sensor - Google Patents

Device for measuring angular displacement of angular travel regulating valve by using Hall sensor Download PDF

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Publication number
CN217328744U
CN217328744U CN202220230667.0U CN202220230667U CN217328744U CN 217328744 U CN217328744 U CN 217328744U CN 202220230667 U CN202220230667 U CN 202220230667U CN 217328744 U CN217328744 U CN 217328744U
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connecting rod
hall sensor
output shaft
angular travel
actuating mechanism
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CN202220230667.0U
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王海康
枚秀全
陈龙柯
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Wuxi Smart Auto Control Engineering Co Ltd
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Wuxi Smart Auto Control Engineering Co Ltd
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Abstract

The utility model relates to an utilize hall sensor to measure device of angle stroke control valve angle displacement. The device comprises an angular travel pneumatic actuating mechanism, a positioner, an induction magnetic stripe, a Hall sensor mechanism, a fisheye connecting rod and an output shaft connecting rod; the angular travel pneumatic actuating mechanism comprises an actuating mechanism output shaft for rotary output, the actuating mechanism output shaft is connected with a valve opening and closing piece of the valve body, the induction magnetic strip is arranged on the actuating mechanism output shaft, and the positioner acquires valve position information through induction magnetic strip corners; the Hall sensor mechanism comprises a base, a copper magnetic steel seat, a Hall sensor, an upper cover, a device connecting rod and a rotating shaft; one end of the fisheye connecting rod is connected with the device connecting rod, and the other end of the fisheye connecting rod is connected with the output shaft connecting rod. The rotation of the angular travel valve is converted into the rotation of the rotating shaft of the Hall sensor mechanism, the rotating angle of the rotating shaft is measured through the Hall sensor, the rotating angle of the angular travel valve can be measured, and the integral device is simple in structure, convenient to assemble, disassemble and maintain.

Description

Device for measuring angular displacement of angular travel regulating valve by using Hall sensor
Technical Field
The utility model belongs to the technical field of measure the technique and specifically relates to indicate a device that utilizes hall sensor to measure angle stroke control valve angle displacement.
Background
At present, with the wide application of the regulating valve in the industries of petrochemical industry and the like, the regulating performance requirement of a user on the regulating valve is continuously improved, so that the reliable detection device is required to be used for carrying out performance test on the regulating valve. The current angle stroke regulating valve has few regulating performance detection means, and has three main reasons: the general angular travel regulating valve reflects the angular displacement of the valve by measuring the angular displacement of an output shaft of an actuating mechanism, the output shaft of the actuating mechanism is already used when a positioner or other electrical accessories are installed, and the installation space of a detection device is limited; secondly, the installation of the detection device has great influence on the measurement result, and the installation requirement on the detection device is higher; and thirdly, the angular travel valves are various in forms, and the detection device needs good applicability and is universal for the angular travel valves of various specifications. Therefore, the prior art has no simple, convenient and reliable detection means, and is difficult to detect the performance of the angle stroke regulating valve in batches, thereby influencing the product quality of the angle stroke regulating valve.
Disclosure of Invention
In order to solve the technical problem, the utility model provides a device for measuring angular displacement of an angular travel regulating valve by using a Hall sensor, which comprises an angular travel pneumatic actuating mechanism, wherein an actuating mechanism output shaft of the rotational output of the angular travel pneumatic actuating mechanism is connected with a valve opening and closing part of a valve body, and the device also comprises a positioner, an induction magnetic stripe, a Hall sensor mechanism, a fisheye connecting rod, a mounting bracket, a connecting plate and an output shaft connecting rod;
the output shaft connecting frame rod is connected with an output shaft of the actuating mechanism; the induction magnetic stripe is arranged on an output shaft of the actuating mechanism, the induction magnetic stripe is driven to rotate through the rotation of the output shaft of the actuating mechanism, and the positioner acquires valve position information through the rotation angle of the induction magnetic stripe;
the fisheye connecting rod is connected with the output shaft connecting rod; the positioner is positioned above the mounting bracket and is mounted on the angular travel pneumatic actuating mechanism through the mounting bracket, the connecting plate is mounted on the angular travel pneumatic actuating mechanism, and the Hall sensor mechanism is mounted above the connecting plate.
The utility model discloses an in the embodiment, hall sensor mechanism includes base, copper magnetism steel chair, hall sensor, upper cover, device linking pole, axis of rotation, interior deep groove ball bearing, for the axle circlip, the axis of rotation is rotated and is connected in the base and link to each other with copper magnetism steel chair, the upper cover links to each other with the base, hall sensor installs in the upper cover, device linking pole sliding connection is in the axis of rotation.
In an embodiment of the present invention, the hall sensor mechanism further includes a clamping groove, an inner deep groove ball bearing, and an elastic collar for a shaft, wherein the clamping groove is provided at both side ends of the rotating shaft; the rotating shaft is installed on the base through two inner deep groove ball bearings, and the elastic retainer ring for the shaft is matched with the clamping groove.
In an embodiment of the present invention, the fisheye connecting rod is connected to the device connecting rod at one end and to the output shaft connecting rod at the other end.
The utility model discloses an in an embodiment, the connecting plate includes fixed orifices and mounting hole, the connecting plate passes through the fixed orifices to be installed in angle stroke pneumatic actuator, hall sensor mechanism passes through the mounting hole to be installed in the connecting plate.
The utility model discloses an in the embodiment, the actuating mechanism output shaft is equipped with installation keyway and installation screw hole, output shaft side link one end is equipped with the keyway, and the other end is equipped with first screw hole, the keyway center is equipped with the through-hole, the output shaft side link passes through the through-hole and the key is installed in the actuating mechanism output shaft, the output shaft side link other end through first screw hole, bolt with the flake connecting rod links to each other.
The utility model discloses an among the embodiment, device side link one end is equipped with the slide opening, the slide opening side is equipped with fastening screw hole, the face of cylinder of axis of rotation has milled the plane, and fastening screw is threaded the internal holding screw that is equipped with, device side link one end is located the axis of rotation and is locked in the plane of axis of rotation through locking screw through the slide opening cover, the device side link other end is equipped with the second screw hole, the device side link other end pass through second screw hole, spacing bolt with the flake connecting rod links to each other.
The utility model discloses an in an embodiment, the centre-to-centre spacing of the slide opening of device side link and second screw hole equals with the through-hole of output shaft side link and the centre-to-centre spacing of first screw hole.
The utility model discloses an in an embodiment, the base still include with spacing bolt complex spacing groove, it is equipped with stop nut still to overlap on the spacing bolt.
In one embodiment of the present invention, the fisheye connecting rod comprises a left-handed knuckle bearing, a right-handed knuckle bearing, a left-handed hexagon nut, a right-handed hexagon nut, and a connecting rod; the connecting rod one end is left-handed screw, and the other end is right-handed screw, left-handed joint bearing and left-handed hexagon nut are connected in connecting rod one end, right-handed joint bearing and right-handed hexagon nut are connected in the connecting rod other end.
Compared with the prior art, the technical scheme of the utility model have following advantage:
the utility model discloses an utilize device of hall sensor measurement angle stroke governing valve angle displacement, through converting the rotation of angular travel valve into the rotation of hall sensor device's axis of rotation, the corner of axis of rotation is measured through hall sensor again, can measure the corner of angular travel valve, the overall device simple structure, be convenient for dismouting and maintenance, installation space is unrestricted and do not influence the valve performance itself; the universal valve is strong in universality and suitable for angular travel valves of various specifications; the product quality of the angular travel regulating valve is improved by detecting the regulating performance of the angular travel regulating valve.
Drawings
In order to make the content of the invention more clearly understood, the invention will now be described in further detail with reference to specific embodiments thereof, taken in conjunction with the accompanying drawings, in which
Fig. 1 is a three-dimensional assembly schematic diagram of the measuring device of the present invention.
Fig. 2 is a schematic structural diagram of the hall sensor mechanism of the present invention.
Fig. 3 is a schematic view of the connection plate of the present invention.
Fig. 4 is a schematic view of the base of the present invention.
Fig. 5 is a top view of the base of the present invention.
Fig. 6 is a schematic view of the side link of the device of the present invention.
Fig. 7 is a schematic view of the rotation shaft of the present invention.
Fig. 8 is a schematic view of the upper cover of the present invention.
Fig. 9 is an assembly diagram of the fisheye connecting rod of the present invention.
Fig. 10 is a schematic view of the connecting rod of the present invention.
Fig. 11 is a schematic view of the output shaft side link of the present invention.
Fig. 12 is a schematic plan view of the structure of the measuring device of the present invention.
Fig. 13 is a schematic front view of the structure of the measuring device of the present invention.
Description reference numbers indicate: 1. an angular travel pneumatic actuator; 11. an actuator output shaft; 12. an output shaft link; 121. a keyway; 122. a first threaded hole; 123. a through hole; 2. a positioner; 3. sensing the magnetic strip; 4. a Hall sensor mechanism; 41. a base; 411. a limiting groove; 42. a copper magnetic steel base; 43. a Hall sensor; 44. an upper cover; 45. a device side link; 451. a slide hole; 452. fastening the threaded hole; 453. a second threaded hole; 454. a limit bolt; 455. a limit nut; 46. a rotating shaft; 461. a plane; 462. a card slot; 47. an inner deep groove ball bearing; 48. a circlip for the shaft; 5. a fisheye connecting rod; 51. a left-handed knuckle bearing; 52. a right-handed oscillating bearing; 53. a left-hand hexagonal nut; 54. a right-handed hexagonal nut; 55. a connecting rod; 6. mounting a bracket; 7. a connecting plate; 71. a fixing hole; 72. and (7) installing holes.
Detailed Description
The present invention is further described with reference to the following drawings and specific embodiments so that those skilled in the art can better understand the present invention and can implement the present invention, but the embodiments are not to be construed as limiting the present invention.
Referring to fig. 1 to 13, the device for measuring angular displacement of an angular travel regulating valve by using a hall sensor of the present invention comprises an angular travel pneumatic actuator 1, wherein an actuator output shaft 11 of the angular travel pneumatic actuator 1 for rotational output is connected with a valve opening and closing member of a valve body, and further comprises a positioner 2, an induction magnetic stripe 3, a hall sensor mechanism 4, a fisheye connecting rod 5, a mounting bracket 6, a connecting plate 7 and an output shaft connecting rod 12;
the output shaft connecting rod 12 is connected with the output shaft 11 of the actuating mechanism; the induction magnetic stripe 3 is arranged on the output shaft 11 of the actuating mechanism, the induction magnetic stripe 3 is driven to rotate through the rotation of the output shaft 11 of the actuating mechanism, and the positioner 2 acquires valve position information through the rotation angle of the induction magnetic stripe 3;
the fisheye connecting rod 5 is connected with an output shaft connecting rod 12; the positioner 2 is located above the mounting bracket 6 and is mounted on the angular travel pneumatic actuator 1 through the mounting bracket 6, the connecting plate 7 is mounted on the angular travel pneumatic actuator 1, and the hall sensor mechanism 4 is mounted above the connecting plate 7.
Specifically, the hall sensor mechanism 4 includes a base 41, a copper-magnetic-steel seat 42, a hall sensor 43, an upper cover 44, a device connecting rod 45, a rotating shaft 46, an inner deep groove ball bearing 47, and a shaft circlip 48, wherein the rotating shaft 46 is rotatably connected to the base 41 and connected to the copper-magnetic-steel seat 42, the upper cover 44 is connected to the base 41, the hall sensor 43 is mounted on the upper cover 44, the device connecting rod 45 is slidably connected to the rotating shaft 46, and two side ends of the rotating shaft 46 are provided with a clamping groove 462; the rotating shaft 46 is mounted on the base 41 through two inner deep groove ball bearings 47, and the elastic retainer ring 48 for the shaft is matched with the clamping groove 462; one end of the fisheye connecting rod 5 is connected with the device connecting rod 45, and the other end is connected with the output shaft connecting rod 12.
Specifically, the copper magnetic steel seat 42 is connected with one end of the rotating shaft 46 through a connecting screw; a Hall sensor 43 is arranged at the upper end of the upper cover 44, and the lower end of the upper cover 44 is screwed with the upper end of the base 41 through threads; through the arrangement, the Hall sensor 43 and the copper magnetic steel seat 42 are ensured to be within the sensing distance.
Specifically, the angular travel pneumatic actuator 1 has NAMUR standard mounting holes, the positioner 2 is located above the mounting bracket 6 and is mounted on the angular travel pneumatic actuator 1 through the mounting bracket 6, the connecting plate 7 includes a fixing hole 71 and a mounting hole 72, the connecting plate 7 is mounted on the angular travel pneumatic actuator 1 through the fixing hole 71, and the hall sensor mechanism 4 is mounted above the connecting plate 7 through the mounting hole 72.
Specifically, the actuating mechanism output shaft 11 is provided with a mounting key slot and a mounting threaded hole, one end of the output shaft side link 12 is provided with a key slot 121, the other end of the output shaft side link is provided with a first threaded hole 122, a through hole 123 is formed in the center of the key slot 121, the key slot 121 is offset by 45 degrees, the output shaft side link 12 is mounted on the actuating mechanism output shaft 11 through the through hole 123 and a key, the induction magnetic stripe 3 is mounted on the actuating mechanism output shaft 11 through a bolt, and the other end of the output shaft side link 12 is connected with the fisheye connecting rod 5 through the first threaded hole 122 and the bolt. The arrangement ensures that the output shaft 11 of the actuating mechanism, the output shaft connecting frame rod 12 and the induction magnetic stripe 3 rotate coaxially.
Specifically, one end of the device link rod 45 is provided with a sliding hole 451, a fastening threaded hole 452 is formed in the side surface of the sliding hole 451, a plane 461 is milled on the cylindrical surface of the rotating shaft 46, a fastening screw is installed in the fastening threaded hole 452, one end of the device link rod 45 is sleeved on the rotating shaft 46 through the sliding hole 451 and locked on the plane 461 of the rotating shaft 46 through the locking screw, the other end of the device link rod 45 is provided with a second threaded hole 453, and the other end of the device link rod 45 is connected with the fisheye connecting rod 5 through the second threaded hole 453 and the limit bolt 454.
Specifically, the center distance between the slide hole 451 of the device side link 45 and the second screw hole 453 is equal to the center distance between the through hole 123 of the output shaft side link 12 and the first screw hole 122. Through the arrangement, the fisheye connecting rod 5, the device connecting rod 45 and the output shaft connecting rod 12 can form a parallelogram connecting rod mechanism, the rotation of the angular travel valve is converted into the rotation of the rotating shaft 46 of the Hall sensor 43 device, the rotating angle of the output shaft 11 of the actuating mechanism is equal to the rotating angle of the device rotating shaft 46, and the rotating angle of the angular travel valve can be measured by measuring the rotating angle of the device rotating shaft 46 through the Hall sensor 43.
Specifically, the fisheye connecting rod 5 comprises a left-handed knuckle bearing 51, a right-handed knuckle bearing 52, a left-handed hexagon nut 53, a right-handed hexagon nut 54 and a connecting rod 55; one end of the connecting rod 55 is provided with left-handed threads, the other end of the connecting rod is provided with right-handed threads, the left-handed knuckle bearing 51 and the left-handed hexagon nut 53 are connected to one end of the connecting rod 55, and the right-handed knuckle bearing 52 and the right-handed hexagon nut 54 are connected to the other end of the connecting rod 55. Through the arrangement, the positions of the left-handed knuckle bearing 51 or the right-handed knuckle bearing 52 at the two ends of the fisheye connecting rod 5 can be adjusted to adjust the length of the fisheye connecting rod 5.
Specifically, the base 41 further includes two limiting grooves 411 matched with the limiting bolt 454, in this embodiment, the two limiting grooves 411 are symmetrically arranged and have an included angle of 90 degrees, and the limiting bolt 454 is further sleeved with a limiting nut 455. With the above arrangement, the length of the fisheye link 5 can be locked, and the initial position of the device link lever 45 is restricted to be coincident with the deflection direction of the output shaft link lever 12.
The utility model discloses the theory of operation: the left-handed knuckle bearing 51 or the right-handed knuckle bearing 52 at the two ends of the fisheye connecting rod 5 are adjusted to adjust the length of the fisheye connecting rod 5, the limiting bolt 454 is rotated until the limiting bolt 454 is screwed into the limiting groove 411, and then the left-handed knuckle bearing 52 and the right-handed knuckle bearing 52 at the two ends of the fisheye connecting rod 5 are tightly combined with the nut to lock the length of the fisheye connecting rod 5, so that the initial position of the device connecting rod 45 is limited, and the deflection direction of the device connecting rod 45 is consistent with that of the output shaft connecting rod 12;
after the device side link 45 is limited, the limiting bolt 454 is screwed out of the limiting groove 411 of the base 41, and after the action of the device side link 45 is not influenced, the device side link can be fixed by using the limiting nut 455; the fisheye connecting rod 5, the device connecting rod 45 and the output shaft connecting rod 12 can form a parallelogram connecting rod mechanism, the rotating angle of the output shaft 11 of the actuating mechanism is converted to the rotating shaft 46 of the device, the rotating angle of the rotating shaft 46 of the device is measured through the Hall sensor 43, the rotating angle of the output shaft 11 of the actuating mechanism is equal to the rotating angle of the rotating shaft 46 of the device, the rotating angle of the output shaft 11 of the actuating mechanism reflects the rotating angle of the valve, and the rotating angle of the rotating shaft 46 of the device is measured by the Hall sensor 43 to be the rotating angle of the valve.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting, and although the present invention is described in detail with reference to examples, it should be understood by those skilled in the art that the technical solutions of the present invention can be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the scope of the claims of the present invention.

Claims (10)

1. A device for measuring angular displacement of an angular travel regulating valve by utilizing a Hall sensor comprises an angular travel pneumatic actuating mechanism (1), wherein an actuating mechanism output shaft (11) of the rotational output of the angular travel pneumatic actuating mechanism (1) is connected with a valve opening and closing part of a valve body, and the device is characterized by further comprising a positioner (2), an induction magnetic stripe (3), a Hall sensor (43) mechanism (4), a fisheye connecting rod (5), a mounting bracket (6), a connecting plate (7) and an output shaft connecting rod (12);
the output shaft connecting rod (12) is connected with an output shaft (11) of the actuating mechanism; the induction magnetic stripe (3) is arranged on an output shaft (11) of the actuating mechanism, the induction magnetic stripe (3) is driven to rotate through the rotation of the output shaft (11) of the actuating mechanism, and the positioner (2) acquires valve position information through the rotation angle of the induction magnetic stripe (3);
the fisheye connecting rod (5) is connected with the output shaft connecting rod (12); the positioner (2) is located above the mounting support (6) and is mounted on the angular travel pneumatic actuating mechanism (1) through the mounting support (6), the connecting plate (7) is mounted on the angular travel pneumatic actuating mechanism (1), and the Hall sensor (43) mechanism (4) is mounted above the connecting plate (7).
2. The device for measuring the angular displacement of an angular travel regulating valve using a hall sensor as claimed in claim 1, wherein: hall sensor (43) mechanism (4) include base (41), copper magnetism steel base (42), Hall sensor (43), upper cover (44), device side link (45), axis of rotation (46), interior deep groove ball bearing (47), epaxial circlip (48), axis of rotation (46) rotate to be connected in base (41) and link to each other with copper magnetism steel base (42), upper cover (44) link to each other with base (41), Hall sensor (43) are installed in upper cover (44), device side link (45) sliding connection is in axis of rotation (46).
3. The device for measuring the angular displacement of an angular travel regulating valve using a hall sensor as claimed in claim 2, wherein: the Hall sensor (43) mechanism (4) further comprises a clamping groove (462), an inner deep groove ball bearing (47) and an elastic retainer ring (48) for the shaft, and the clamping groove (462) is arranged at the two side ends of the rotating shaft (46); the rotating shaft (46) is mounted on the base (41) through two inner deep groove ball bearings (47), and the elastic retainer ring (48) for the shaft is matched with the clamping groove (462).
4. The device for measuring the angular displacement of an angular travel regulating valve using a hall sensor as claimed in claim 2, wherein: one end of the fisheye connecting rod (5) is connected with the device connecting rod (45), and the other end is connected with the output shaft connecting rod (12).
5. The device for measuring the angular displacement of an angular travel regulating valve using a hall sensor according to claim 1, wherein: the connecting plate (7) comprises a fixing hole (71) and a mounting hole (72), the connecting plate (7) is mounted on the angular travel pneumatic actuator (1) through the fixing hole (71), and the Hall sensor (43) mechanism (4) is mounted on the connecting plate (7) through the mounting hole (72).
6. The device for measuring the angular displacement of an angular travel regulating valve using a hall sensor as claimed in claim 4, wherein: the actuating mechanism output shaft (11) is provided with a mounting key groove (121) and a mounting threaded hole, one end of the output shaft side link (12) is provided with the key groove (121), the other end of the output shaft side link is provided with a first threaded hole (122), the center of the key groove (121) is provided with a through hole (123), the output shaft side link (12) is mounted on the actuating mechanism output shaft (11) through the through hole (123) and a key, and the other end of the output shaft side link (12) is connected with the fisheye connecting rod (5) through the first threaded hole (122) and a bolt.
7. The apparatus of claim 6 for measuring angular travel adjustment valve angular displacement using a hall sensor, wherein: one end of the device side link (45) is provided with a sliding hole (451), a fastening threaded hole (452) is formed in the side face of the sliding hole (451), a plane (461) is milled on the cylindrical surface of the rotating shaft (46), a fastening screw is arranged in the fastening threaded hole (452), one end of the device side link (45) is sleeved on the rotating shaft (46) through the sliding hole (451) and locked on the plane (461) of the rotating shaft (46) through the locking screw, the other end of the device side link (45) is provided with a second threaded hole (453), and the other end of the device side link (45) is connected with the fisheye connecting rod (5) through the second threaded hole (453) and a limiting bolt (454).
8. The apparatus for measuring the angular displacement of an angular travel adjustment valve using a hall sensor as claimed in claim 7, wherein: the center distance between the sliding hole (451) and the second threaded hole (453) of the device side link (45) is equal to the center distance between the through hole (123) and the first threaded hole (122) of the output shaft side link (12).
9. The device for measuring the angular displacement of an angular travel regulating valve using a hall sensor as claimed in claim 2, wherein: the base (41) further comprises a limiting groove (411) matched with the limiting bolt (454), and a limiting nut (455) is further sleeved on the limiting bolt (454).
10. The device for measuring the angular displacement of an angular travel regulating valve using a hall sensor as claimed in claim 1, wherein: the fisheye connecting rod (5) comprises a left-handed knuckle bearing (51), a right-handed knuckle bearing (52), a left-handed hexagonal nut (53), a right-handed hexagonal nut (54) and a connecting rod (55); one end of the connecting rod (55) is provided with left-handed threads, the other end of the connecting rod is provided with right-handed threads, the left-handed knuckle bearing (51) and the left-handed hexagon nut (53) are connected to one end of the connecting rod (55), and the right-handed knuckle bearing (52) and the right-handed hexagon nut (54) are connected to the other end of the connecting rod (55).
CN202220230667.0U 2022-01-27 2022-01-27 Device for measuring angular displacement of angular travel regulating valve by using Hall sensor Active CN217328744U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220230667.0U CN217328744U (en) 2022-01-27 2022-01-27 Device for measuring angular displacement of angular travel regulating valve by using Hall sensor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220230667.0U CN217328744U (en) 2022-01-27 2022-01-27 Device for measuring angular displacement of angular travel regulating valve by using Hall sensor

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CN217328744U true CN217328744U (en) 2022-08-30

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