CN217315431U - A continuous punching die for vehicle support cover - Google Patents
A continuous punching die for vehicle support cover Download PDFInfo
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- CN217315431U CN217315431U CN202220682943.7U CN202220682943U CN217315431U CN 217315431 U CN217315431 U CN 217315431U CN 202220682943 U CN202220682943 U CN 202220682943U CN 217315431 U CN217315431 U CN 217315431U
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- 238000004080 punching Methods 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims description 23
- 238000005452 bending Methods 0.000 claims description 8
- 238000009966 trimming Methods 0.000 claims description 4
- 238000009415 formwork Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型公开了一种车用支撑盖板的连续冲模,包括上模和下模,上模上设一上模座、若干上垫板、若干上夹板、若干冲头、若干止挡板、若干脱料板、若干限位件和若干弹性件;下模上设一下模座、若干下垫板、若干下模板、若干限位件和若干弹性件。本实用新型通过将多个冲头依次装配在一个上模上,可将众多小模具组合成一个大模具并装配在一个大吨位冲床上,以便有效利用大吨位冲床,缩减小吨位冲床的数量,缩短加工线体的长度,提高工作效率,降低模具的制造费用,降低生产成本;通过在模具上应用多个限位件和弹性件,可辅助每个冲头完成正常的冲压动作,减缓施加在各部件上的合模力,并避免开模时的弹跳现象,提高冲压良品率。
The utility model discloses a continuous punching die for supporting a cover plate for a vehicle, which comprises an upper die and a lower die. The upper die is provided with an upper die seat, a plurality of upper backing plates, a plurality of upper clamping plates, a plurality of punches, a plurality of stop plates, A number of stripping plates, a number of limit pieces and a number of elastic pieces; a lower die base, a number of lower backing plates, a number of lower templates, a number of limit pieces and a number of elastic pieces are arranged on the lower die. By assembling a plurality of punches on an upper die in sequence, the utility model can combine a large number of small dies into a large die and assemble it on a large tonnage punch, so as to effectively utilize the large tonnage punch and reduce the number of small tonnage punches. Shorten the length of the processing line, improve the work efficiency, reduce the manufacturing cost of the mold, and reduce the production cost; by applying multiple limiters and elastic parts on the mold, each punch can be assisted to complete the normal stamping action, slowing down the impact on the mold. The mold clamping force on each part, and avoid the bouncing phenomenon when the mold is opened, and improve the stamping yield.
Description
技术领域technical field
本实用新型涉及连续冲压模具技术领域,特别涉及一种车用支撑盖板的连续冲模。The utility model relates to the technical field of continuous stamping dies, in particular to a continuous stamping die for supporting a cover plate for vehicles.
背景技术Background technique
生产中,复杂的钣金件一般是用连续冲压工艺冲压而成,产品越复杂,模具越复杂,对冲床的吨位和精度要求也越高,生产设备的成本投入很高。为了降低投入成本,生产中会用多台较小吨位的冲床配合送料机进行分阶段冲压生产,可降低设备投入成本,提高冲床的利用率,每个冲床上的模具也比较简单耐用,但这种生产方式需要同时占用多台冲床,需要配备较多的操作人员,并需要较大的生产车间,已逐渐无法满足目前生产企业的需求。In production, complex sheet metal parts are generally stamped by a continuous stamping process. The more complex the product, the more complex the mold, the higher the tonnage and precision requirements of the punching machine, and the higher the cost of production equipment. In order to reduce the input cost, multiple smaller tonnage punches and feeders are used for staged stamping production, which can reduce the equipment investment cost and improve the utilization rate of the punching machine. The molds on each punching machine are also relatively simple and durable, but this This production method needs to occupy multiple punches at the same time, requires more operators, and requires a larger production workshop, which has gradually been unable to meet the needs of current production enterprises.
实用新型内容Utility model content
针对上述现有技术中存在的问题,本实用新型提供一种车用支撑盖板的连续冲模,可将众多小模具组合成一个大模具并装配在一个大吨位冲床上,以便有效利用大吨位冲床,缩减小吨位冲床的数量,缩短加工线体的长度,提高工作效率,降低模具的制造费用,降低生产成本。In view of the above problems in the prior art, the utility model provides a continuous punching die for supporting a cover plate for vehicles, which can combine many small dies into a large die and assemble it on a large tonnage punch, so as to effectively utilize the large tonnage punch , Reduce the number of small tonnage punches, shorten the length of the processing line, improve work efficiency, reduce mold manufacturing costs, and reduce production costs.
为解决上述技术问题,本实用新型采取的一种技术方案如下:In order to solve the above-mentioned technical problem, a kind of technical scheme that the utility model adopts is as follows:
一种车用支撑盖板的连续冲模,所述冲模包括上模和下模;A continuous punching die for supporting a cover plate for a vehicle, the punching die comprises an upper die and a lower die;
所述上模包括一上模座;所述上模座的下端部沿料带行进方向排列有两块以上上垫板,每个所述上垫板的下端部均设有一上夹板,每个所述上夹板上均设有一个以上冲头,每个所述上夹板的下端部均设有一止挡板,每个所述止挡板的下端部均活动连接一脱料板;The upper mold includes an upper mold seat; the lower end of the upper mold seat is arranged with more than two upper backing plates along the traveling direction of the material belt, and the lower end of each of the upper backing plates is provided with an upper clamping plate, each The upper clamping plate is provided with more than one punch, the lower end of each upper clamping plate is provided with a stop plate, and the lower end of each stop plate is movably connected to a stripping plate;
所述下模包括一下模座,所述下模座的上端部沿料带行进方向排列有两块以上下垫板,每个所述下垫板的上端部均设有一下模板,每个所述下模板均设在一所述脱料板的正下方,并与所述下模座活动连接。The lower mold includes a lower mold base, and the upper end of the lower mold base is arranged with two or more lower pads along the traveling direction of the material belt, and the upper end of each of the lower pads is provided with a lower template, each The lower mold plates are all arranged just below the stripper plate and are movably connected with the lower mold base.
作为对上述技术方案的进一步阐述:As a further elaboration on the above technical solutions:
在上述技术方案中,所述上模上沿料带行进方向设有第一上夹板和第二上夹板;所述下模上沿料带行进方向设有第一下模板和第二下模板。In the above technical solution, the upper mold is provided with a first upper clamping plate and a second upper clamping plate along the traveling direction of the material belt; the lower mold is provided with a first lower template and a second lower template along the traveling direction of the material belt.
在上述技术方案中,所述第一上夹板上沿料带行进方向依次设有一组凸包冲头、一组成型冲头、一组打断差冲头和一组一次折弯冲头;所述第二上夹板上沿料带行进方向依次设有一组二次折弯冲头、一组打断差冲头、一组切边冲头和一和整平冲头。In the above technical solution, the first upper plywood is sequentially provided with a set of convex hull punches, a set of forming punches, a set of breaking differential punches and a set of primary bending punches along the traveling direction of the material belt; A group of secondary bending punches, a group of breaking difference punches, a group of edge trimming punches and a group of flattening punches are arranged on the second upper clamping plate in sequence along the traveling direction of the material belt.
在上述技术方案中,每个所述上夹板、止挡板和脱料板上均设有若干与每个所述冲头适配的冲子孔槽。In the above technical solution, each of the upper clamping plate, the stop plate and the stripping plate is provided with a plurality of punch holes and grooves adapted to each of the punches.
在上述技术方案中,所述下模座的下端部设有若干下垫脚;所述下模座和每个所述下垫板、下模板上均设有若干与每个所述冲头适配的入子孔槽。In the above technical solution, the lower end of the lower die seat is provided with a plurality of lower pads; the lower die seat, each of the lower backing plate and the lower template are provided with a plurality of lower pads adapted to each of the punches into the sub-hole slot.
在上述技术方案中,每个所述止挡板上均设有一个以上第一弹性件和一个以上第二弹性件,每个所述第一弹性件均向下延伸到一所述脱料板上并与其传动连接,每个所述第二弹性件均向上穿过一所述上夹板、上垫板,并延伸到所述上模座上,每个所述第二弹性件均与所述上模座传动连接:所述下模座上设有一个以上向上延伸的第三弹性件和第四弹性件,每个所述第三弹性件均延伸到一所述下垫板上并与其传动连接,每个所述第四弹性件均穿过一所述下垫板,并延伸到一所述下模板上,每个所述下模板均与所述下模座传动连接。In the above technical solution, each of the stop plates is provided with more than one first elastic member and more than one second elastic member, and each of the first elastic members extends downward to one of the stripping plates and drivingly connected with it, each of the second elastic pieces passes upward through one of the upper clamping plates and the upper backing plate, and extends to the upper die base, and each of the second elastic pieces is connected to the upper die base. Transmission connection of the upper die base: the lower die base is provided with more than one upwardly extending third elastic piece and a fourth elastic piece, and each of the third elastic pieces extends to a lower backing plate and drives with it connected, each of the fourth elastic members passes through a lower backing plate and extends to a lower template, and each of the lower template is connected with the lower mold base in a driving manner.
在上述技术方案中,每个所述脱料板上均设有一个以上延伸到所述止挡板上的第一限位螺钉;所述上模座上设有一个以上第二限位螺钉,每个所述第二限位螺钉均穿过一所述上垫板并延伸到一所述上夹板上;每个所述上垫板上均设有一个以上第三限位螺钉,每个所述第三限位螺钉均穿过一所述上垫板、上夹板并延伸到一所述止挡板上;每个所述下模板上均设有一第四限位螺钉,每个所述第四限位螺钉均穿过一所述下垫板并延伸到所述下模座上。In the above technical solution, each of the stripping plates is provided with one or more first limit screws extending to the stop plate; the upper die base is provided with more than one second limit screw, Each of the second limit screws passes through one of the upper backing plates and extends to one of the upper clamping plates; each of the upper backing plates is provided with one or more third limit screws, each of which is The third limit screws all pass through one of the upper backing plate and the upper clamp plate and extend to one of the stop plates; each of the lower template is provided with a fourth limit screw, and each of the first All four limit screws pass through one of the lower backing plates and extend to the lower die base.
与现有技术相比,本实用新型的有益效果在于:通过将多个冲头依次装配在多个上夹板上并统一装配在一个上模座上,可将众多小模具组合成一个大模具并装配在一个大吨位冲床上,以便有效利用大吨位冲床,缩减小吨位冲床的数量,缩短加工线体的长度,提高工作效率,降低模具的制造费用,降低生产成本;通过在模具上应用多个限位件,可辅助每个冲头完成正常的冲压动作;通过设置多个弹性件,可减缓合模过程施加在各部件上的合模力,并避免工件在开模过程中的弹跳现象,避免产品碰伤,提高冲压良品率。Compared with the prior art, the beneficial effect of the present utility model is: by assembling a plurality of punches on a plurality of upper clamping plates in sequence and uniformly assembling them on an upper die seat, many small dies can be combined into a large die and Assembled on a large-tonnage punch press, in order to effectively use the large-tonnage punch, reduce the number of small-tonnage punches, shorten the length of the processing line, improve work efficiency, reduce mold manufacturing costs, and reduce production costs; By applying multiple The stopper can assist each punch to complete the normal punching action; by setting multiple elastic parts, the clamping force exerted on each part during the clamping process can be slowed down, and the bouncing phenomenon of the workpiece during the mold opening process can be avoided. Avoid product bumps and improve stamping yield.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是本实用新型中上模的俯视结构示意图;Fig. 2 is the top view structure schematic diagram of the upper die in the present utility model;
图3是本实施例中冲头的结构示意图。FIG. 3 is a schematic diagram of the structure of the punch in this embodiment.
图中:100、上模;110、上模座;120、上垫板;130、上夹板;131、第一上夹板;132、第二上夹板;140、止挡板;150、脱料板;200、下模;210、下模座;220、下垫板;230、下模板;231、第一下模板;232、第二下模板;240、下垫脚;300、冲头;31、凸包冲头;32、成型冲头;33、一次折弯冲头;34、二次折弯冲头;35、打断差冲头;36、切边冲头;37、整平冲头;3、第一弹性件;4、第二弹性件;5、第三弹性件;6、第四弹性件;7、第一限位螺钉;8、第二限位螺钉;9、第三限位螺钉;10、第四限位螺钉;400、料带;500、冲头放置板。In the figure: 100, upper die; 110, upper die seat; 120, upper backing plate; 130, upper splint; 131, first upper splint; 132, second upper splint; 140, stop plate; 150, stripper plate ;200, lower die; 210, lower die base; 220, lower backing plate; 230, lower template; 231, first lower template; 232, second lower template; 240, lower foot; 300, punch; 31, convex Packing punch; 32. Forming punch; 33. Primary bending punch; 34. Secondary bending punch; 35. Breaking difference punch; 36. Trimming punch; 37. Leveling punch; 3 , the first elastic member; 4, the second elastic member; 5, the third elastic member; 6, the fourth elastic member; 7, the first limit screw; 8, the second limit screw; 9, the third limit screw ; 10, the fourth limit screw; 400, the material belt; 500, the punch placement plate.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步详细的说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“若干个”、“多个”的含义是两个或两个以上,除非另有明确具体的限定。在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度小于第二特征。The embodiments described with reference to the accompanying drawings are exemplary, and are intended to explain the present application and should not be construed as a limitation of the present application. In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "top", "bottom", "front", " Rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. The relationship is based on the orientation or positional relationship shown in the drawings, only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore It should not be construed as a limitation on this application. In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be understood as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first" and "second" may expressly or implicitly include one or more of that feature. In the description of this application, "several" and "plurality" mean two or more, unless otherwise expressly and specifically defined. In this application, unless otherwise expressly specified and limited, terms such as "installation", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations. In this application, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include direct contact between the first and second features, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes that the first feature is directly above and diagonally above the second feature, or simply means that the first feature is level higher than the second feature. The first feature "below", "below" and "below" the second feature includes that the first feature is directly above and obliquely above the second feature, or simply means that the first feature has a lower level than the second feature.
如图1-3所示,一种车用支撑盖板的连续冲模,冲模包括上模100和下模200;As shown in Figures 1-3, a continuous die for supporting a cover plate for a vehicle, the die includes an
上模100包括一上模座110;上模座110的下端部沿料带行进方向排列有两块以上上垫板120,每个上垫板120的下端部均设有一上夹板130,每个上夹板130上均设有一个以上冲头300,每个上夹板130的下端部均设有一止挡板140,每个止挡板140的下端部均活动连接一脱料板150;The
下模200包括一下模座210,下模座210的上端部沿料带行进方向排列有两块以上下垫板220,每个下垫板220的上端部均设有一下模板230,每个下模板230均设在一脱料板150的正下方,并与下模座210活动连接。The lower die 200 includes a
具体的,上模100上沿料带行进方向设有第一上夹板131和第二上夹板132;下模200上沿料带行进方向设有第一下模板231和第二下模板232。Specifically, the
具体的,第一上夹板131上沿料带行进方向依次设有一组凸包冲头31、一组成型冲头32、一组打断差冲头35和一组一次折弯冲头33;第二上夹板132上沿料带行进方向依次设有一组二次折弯冲头34、一组打断差冲头35、一组切边冲头36和一和整平冲头37。Specifically, a set of
如图2、3所示,本实用新型中模具上应用了较多的冲头300,这些冲头300按照冲压成型过程和各其冲头结构特点分别装配在两个以上的上夹板130上,实现将众多小模具组合成一个大模具并装配在一个大吨位冲床,可有效利用大吨位冲床,缩减小吨位冲床的使用数量,缩短加工线体的长度,提高冲压效率,降低模具的制造费用,降低生产成本。As shown in Figures 2 and 3,
具体的,每个上夹板130、止挡板140和脱料板150上均设有若干与每个冲头适配的冲子孔槽。Specifically, each of the
具体的,下模座210的下端部设有若干下垫脚240;下模座210和每个下垫板220、下模板230上均设有若干与每个冲头300适配的入子孔槽。Specifically, the lower end of the
具体的,每个止挡板140上均设有一个以上第一弹性件3和一个以上第二弹性件4,每个第一弹性3件均向下延伸到一脱料板150上并与其传动连接,每个第二弹性件4均向上穿过一上夹板130、上垫板120,并延伸到上模座110上,每个第二弹性件4均与上模座110传动连接:下模座210上设有一个以上向上延伸的第三弹性件5和第四弹性件6,每个第三弹性件5均延伸到一下垫板220上并与其传动连接,每个第四弹性6件均穿过一下垫板220,并延伸到一下模板230上,每个下模板230均与下模座210传动连接。Specifically, each
具体的,每个脱料板150上均设有一个以上延伸到止挡板140上的第一限位螺钉7;上模座110上设有一个以上第二限位螺钉8,每个第二限位螺钉8均穿过一上垫板120并延伸到一上夹板130上;每个上垫板120上均设有一个以上第三限位螺钉9,每个第三限位螺钉9均穿过一上垫板120、上夹板130并延伸到一止挡板140上;每个下模板230上均设有一第四限位螺钉10,每个第四限位螺钉10均穿过一下垫板220并延伸到下模座210上。Specifically, each
为了实现模具整体的正常运转,本实用新型在上模100和下模200上设置了若干限位销钉和弹性件,限位销钉可辅助模具实现安全合模和分模,弹性件可辅助实现工件快速脱料脱料板150和下模板230,便于取下工件和废弃料带。在本实施例中,第一弹性件3、第二弹性件4、第三弹性件5和第四弹性件6均为弹簧。In order to realize the normal operation of the mold as a whole, a number of limit pins and elastic parts are arranged on the
合模时,脱料板150首先接触下模板230上的料带400,并与其保持相对静止;第一弹性件3受力压缩变形,减缓上夹板130(冲头300)的下移速度,第一限位螺钉7限制脱料板150与止挡板140的间距;第二弹性件4同样受压变形,第二限位螺钉8和第三限位螺钉9限制了上垫板120和上夹板130(冲头300)的下移距离,完成冲压动作;同时,下模板230受压下移压缩第四弹性件6和第三弹性件5,第四限位螺钉10限制下模板230和下垫板220的下移距离,减缓施加在下模座210上的合模压力。When the mold is closed, the stripping
开模时,上模100上移,上夹板130在第二弹性件4反弹力的作用下缓慢上移,带动冲头300离开料带,脱料板150在第一弹性件3的反弹力的作用下先抵住料带400并与止挡板140分离,防止料带400(产品)跳起,在第一限位螺钉7的拉动下,止挡板140拉动脱料板150离开料带400,完成开模动作。When the mold is opened, the
以上并非对本实用新型的技术范围作任何限制,凡依据本实用新型技术实质对以上的实施例所作的任何修改、等同变化与修饰,均仍属于本实用新型的技术方案的范围内。The above is not intended to limit the technical scope of the present invention, and any modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solutions of the present invention.
Claims (7)
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| CN119927057A (en) * | 2025-02-24 | 2025-05-06 | 浙江兰光精密机电有限公司 | A new energy vehicle shell cover mold |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119927057A (en) * | 2025-02-24 | 2025-05-06 | 浙江兰光精密机电有限公司 | A new energy vehicle shell cover mold |
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