CN217287291U

CN217287291U - Be used for intelligent workshop of carbomer preparation

Info

Publication number: CN217287291U
Application number: CN202221134103.3U
Authority: CN
Inventors: 吴必成; 盛科俊; 王昌
Original assignee: Anhui Newman Fine Chemicals Co ltd
Current assignee: Anhui Newman Fine Chemicals Co ltd
Priority date: 2022-05-12
Filing date: 2022-05-12
Publication date: 2022-08-26
Anticipated expiration: 2032-05-12

Abstract

The utility model discloses an intelligent workshop for carbomer preparation, which comprises an intelligent preparation workshop, wherein one side of the intelligent preparation workshop is provided with a preparation room, the other side of the intelligent preparation workshop is provided with a clean packaging room, a plurality of groups of preparation lines are arranged inside the preparation room, each preparation line comprises a reaction kettle, a filter press and drying equipment, one end of each preparation line penetrates into the clean packaging room, and a mobile monitoring device is arranged between the adjacent preparation lines; the mobile monitoring device comprises a rail seat fixedly installed on the intelligent preparation workshop; compared with the prior art, the utility model discloses an intelligence preparation workshop is through setting up the pressure filter, carries the filter-pressing in the pressure filter with the thick liquid of reation kettle completion back output and handles, and most liquid solvent in the thick liquid can be come out by the filter-pressing, and the carbomer powder that remains to contain a small amount of solvent reenters drying equipment and carries out the drying, can shorten drying time in a large number, and drying time reduces, and required heat source reduces in a large number.

Description

Be used for intelligent workshop of carbomer preparation

Technical Field

The utility model relates to a carbomer preparation technical field specifically is a be used for carbomer to prepare intelligent workshop.

Background

Carbomer is acrylic acid cross-linked resin, is a very important rheology modifier, and neutralized carbomer is an excellent gel matrix, has important applications such as thickening, suspension and the like, has simple process and good stability, and is widely applied to emulsion, cream and gel.

At present, in carbomer's preparation process, need use special gas as the solvent and be used for production, and this type of gas is combustible gas usually, has the overflow of certain degree to leak in process of production, does not have corresponding monitoring devices setting in the workshop, then has certain potential safety hazard, and it is great that the slurry material humidity is accomplished to reation kettle after the reaction simultaneously, leads to follow-up drying process required time long, for this reason, the utility model provides a can solve one kind of above-mentioned problem and be used for carbomer preparation intelligent workshop.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a be used for intelligent workshop of carbomer preparation to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above purpose, the utility model provides a following technical scheme: an intelligent workshop for carbomer preparation comprises an intelligent preparation workshop, wherein a preparation room is arranged on one side of the intelligent preparation workshop, a clean packaging room is arranged on the other side of the intelligent preparation workshop, a plurality of groups of preparation lines are arranged inside the preparation room, each preparation line comprises a reaction kettle, a filter press and drying equipment, one end of each preparation line penetrates into the clean packaging room, and a mobile monitoring device is arranged between every two adjacent preparation lines;

the utility model discloses a movable monitoring device, including the track seat of fixed mounting on intelligent preparation workshop, the last surface slidable mounting of track seat has the slide, the last surface mounting of slide has the combustible gas alarm, fixed mounting has servo motor on the one end inner wall of track seat, install the threaded rod on servo motor's the output shaft, the surface at the threaded rod is cup jointed to the bottom internal surface screw thread of slide, and the threaded rod one end of keeping away from servo motor rotates and installs on the track seat, the both sides lower surface of slide is equipped with guide pulley, and the upper surface both sides of track seat all are equipped with the spout.

As an optimized technical proposal of the utility model, the preparation line also comprises a distillation still and a packing machine.

As an optimal technical scheme of the utility model, the spout is located to the leading pulley, and the quantity of leading pulley is four.

As an optimal technical scheme, one side fixed mounting of combustible gas alarm has the installation backplate, and the lower extreme and the slide fixed connection of installation backplate.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses a be used for carbomer preparation intelligent workshop, through set up the mobile monitoring device between the preparation line in intelligence preparation workshop, utilize servo motor to rotate the horizontal migration who drives the slide, and then can drive the horizontal migration of combustible gas alarm, carry out monitoring work to the combustible gas among the preparation line all ring edge borders to prevent that people from overflowing to the preparation room in combustible gas often unknown, make things convenient for people to carry out fine monitoring to the environment in the workshop, promote the security that the workshop used.

2. The utility model discloses a be used for intelligent workshop of carbomer preparation, through set up the pressure filter on the preparation line, carry the filter-pressing in the pressure filter with the thick liquid of reation kettle completion back output and handle, most liquid solvent in the slurry can be come out by the filter-pressing, and the carbomer powder that remains to contain a small amount of solvent gets into drying equipment again and carries out the drying, can shorten drying time in a large number, and drying time reduces, and required heat source reduces in a large number.

Other features and advantages of the present invention will be described in detail in the following detailed description.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a schematic structural view of the mobile monitoring device of the present invention;

fig. 3 is a schematic view of the connection structure between the slide base and the rail base according to the present invention;

in the figure: 1. an intelligent preparation workshop; 2. a preparation room; 3. cleaning a packaging room; 4. preparing a wire; 5. a mobile monitoring device; 6. a rail seat; 7. a slide base; 8. a combustible gas alarm; 9. a servo motor; 10. a threaded rod; 11. a guide pulley; 12. a chute; 13. mounting a back plate; 14. a reaction kettle; 15. a drying device; 16. a packaging machine; 17. a distillation kettle; 18. a pneumatic conveying pump; 19. a discharge pipe; 20. and (4) a filter press.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.

Referring to fig. 1-3, the present invention provides a technical solution: an intelligent workshop for carbomer preparation comprises an intelligent preparation workshop 1, wherein a preparation room 2 is arranged on one side of the intelligent preparation workshop 1, a clean packaging room 3 is arranged on the other side of the intelligent preparation workshop 1, a plurality of groups of preparation lines 4 are arranged inside the preparation room 2, one ends of the preparation lines 4 penetrate into the clean packaging room 3, and a mobile monitoring device 5 is arranged between every two adjacent preparation lines 4;

mobile monitoring device 5 includes track seat 6 of fixed mounting on intelligence preparation workshop 1, the upper surface slidable mounting of track seat 6 has slide 7, the last surface mounting of slide 7 has combustible gas alarm 8, fixed mounting has servo motor 9 on the one end inner wall of track seat 6, install threaded rod 10 on servo motor 9's the output shaft, the surface at threaded rod 10 is cup jointed to the bottom internal surface screw thread of slide 7, and the one end that servo motor 9 was kept away from to threaded rod 10 rotates and installs on track seat 6, the both sides lower surface of slide 7 is equipped with guide pulley 11, and the upper surface both sides of track seat 6 all are equipped with spout 12.

In the utility model, preparation line 4 includes reation kettle 14, pressure filter 20, stills 17, drying equipment 15 and packagine machine 16, it is concrete, be equipped with pressure filter 20 between reation kettle 14 and the drying equipment 15, be equipped with pneumatic conveyor pump 18 between drying equipment 15 and the packagine machine 16, pneumatic conveyor pump 18 is close to the one end of packagine machine 16 and is equipped with discharging

pipe

19, 14 post-synthesis reaction part commodity circulation of reation kettle 14 completion is the slurry, utilize the vacuum to pump and carry out the filter-pressing through pipeline transport pressure filter 20 and handle, most liquid solvent in the slurry can be come out by the filter-pressing, leave the carbomer powder that contains a small amount of solvent and reentry drying equipment 15 and dry, can shorten drying time in a large number, drying time reduces, required heat source reduces in a large number, reach energy saving and consumption reduction's purpose, in addition, carbomer heated time reduces, product property can be more superior, after filtering a large amount of liquid solvent, the solvent enters a solvent recovery tank, the powder material after filter pressing enters drying equipment 15 for vacuum drying, the recovered solvent also enters the solvent recovery tank during drying, and the dried powder finished product enters a packaging machine 16 of a clean packaging room 3 for packaging through a pneumatic conveying pump 18 and a discharge pipe 19. The solvent collected by filter pressing and drying is pumped into a distillation kettle 17 through a delivery pump for distillation and purification, the distilled solvent automatically flows to a tank field raw material storage tank for recycling, and each link of the intelligent preparation workshop 1 from the raw material end to the finished product package is in a closed conveying working environment without contacting with the outside by utilizing a preparation line 4 formed by a reaction kettle 14, a filter press 20, the distillation kettle 17, a drying device 15 and a packaging machine 16, so that the product pollution source is reduced.

The utility model discloses in, spout 12 is located to leading pulley 11, and leading pulley 11's quantity is four.

The utility model discloses in, one side fixed mounting of combustible gas alarm 8 has installation backplate 13, and installation backplate 13's lower extreme and slide 7 fixed connection, and is specific, and combustible gas alarm 8 is the gas alarm controller who is FS300-32 for model when by the tin-free with the production and sale of safety equipment limited company.

The utility model discloses in, one side fixed mounting of combustible gas alarm 8 has installation backplate 13, and installs backplate 13's lower extreme and slide 7 fixed connection, utilizes installation backplate 13, can conveniently be to combustible gas alarm 8's dismouting work, and then be convenient for follow-up maintenance dismouting work to combustible gas alarm 8 according to the demand.

It should be noted that when the reaction kettle 14 and the drying equipment 15 of the preparation line 4 in the preparation room 2 work, combustible gas may overflow, at this time, the forward rotation and the reverse rotation of the servo motor 9 can be used to realize the forward rotation and the reverse rotation of the threaded rod 10, when the threaded rod 10 rotates forward, the slide seat 7 can move towards the right side direction on the rail seat 6 under the limiting action of the guide pulley 11 and the chute 12, and the reverse rotation of the servo motor 9 can drive the slide seat 7 to move towards the reverse direction, so as to realize the reciprocating movement of the combustible gas alarm 8 at one side of the preparation line 4, so as to well monitor the combustible gas around the preparation line 4, so as to prevent people from knowing when the combustible gas overflows to the preparation room 2, facilitate people to well monitor the environment in the workshop, and improve the safety of the workshop use, through set up mobile monitoring device 5 between preparation line 4 at intelligence preparation workshop 1, utilize servo motor 9 to rotate the horizontal migration who drives slide 7, and then can drive the horizontal migration of combustible gas alarm 8, carry out monitoring work to the combustible gas among the 4 all ring edge borders of preparation line to prevent that people from being excessive to preparation room 2 unknown often at combustible gas, make things convenient for people to carry out fine monitoring to the environment in the workshop, promote the security that the workshop used.

It is worth noting that: the whole device realizes control over the device through the master control button, and the device matched with the control button is common equipment, belongs to the existing mature technology, and is not repeated for the electrical connection relation and the specific circuit structure.

The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. An intelligent workshop for carbomer preparation comprises an intelligent preparation workshop (1) and is characterized in that a preparation room (2) is arranged on one side of the intelligent preparation workshop (1), a clean packaging room (3) is arranged on the other side of the intelligent preparation workshop (1), a plurality of groups of preparation lines (4) are arranged inside the preparation room (2), one ends of the preparation lines (4) penetrate into the clean packaging room (3), each preparation line (4) comprises a reaction kettle (14), a filter press (20) and drying equipment (15), and a mobile monitoring device (5) is arranged between every two adjacent preparation lines (4);

remove monitoring devices (5) including track seat (6) of fixed mounting on intelligence preparation workshop (1), the last sliding surface of track seat (6) installs slide (7), the last surface mounting of slide (7) has combustible gas alarm (8), fixed mounting has servo motor (9) on the one end inner wall of track seat (6), install threaded rod (10) on the output shaft of servo motor (9), the bottom internal surface screw thread of slide (7) cup joints the surface at threaded rod (10), and threaded rod (10) keep away from the one end rotation of servo motor (9) and install on track seat (6), the both sides lower surface of slide (7) is equipped with guide pulley (11), and the upper surface both sides of track seat (6) all are equipped with spout (12).

2. The intelligent plant for carbomer preparation according to claim 1, wherein said preparation line (4) further comprises a still (17) and a packaging machine (16).

3. The intelligent plant for carbomer preparation according to claim 1, wherein said guide pulleys (11) are provided on a chute (12) and the number of guide pulleys (11) is four.

4. The intelligent workshop for carbomer preparation according to claim 1, wherein a mounting back plate (13) is fixedly mounted on one side of the combustible gas alarm (8), and the lower end of the mounting back plate (13) is fixedly connected with the sliding seat (7).