CN217277915U - A gas leak detection system - Google Patents
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- 238000001514 detection method Methods 0.000 title claims abstract description 64
- 239000007789 gas Substances 0.000 claims abstract description 72
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 56
- 230000003287 optical effect Effects 0.000 claims abstract description 26
- 238000012545 processing Methods 0.000 claims abstract description 23
- 238000003384 imaging method Methods 0.000 claims abstract description 22
- 238000001228 spectrum Methods 0.000 claims description 17
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 8
- 239000003345 natural gas Substances 0.000 claims description 4
- 239000006185 dispersion Substances 0.000 claims description 2
- 229910052739 hydrogen Inorganic materials 0.000 abstract description 60
- 239000001257 hydrogen Substances 0.000 abstract description 60
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- 238000005868 electrolysis reaction Methods 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 230000003595 spectral effect Effects 0.000 description 2
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- 238000001914 filtration Methods 0.000 description 1
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/36—Hydrogen production from non-carbon containing sources, e.g. by water electrolysis
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Abstract
本申请公开一种气体泄漏检测系统。该气体泄漏检测系统包括,信号采集光学系统、信号处理模组和报警器;信号采集光学系统采集通过检测区域气体光的高信噪比成像和衍射特征,信号处理模组对收集的信号实时分析和判定,通过与无泄漏时的特征相比较将判定结果传送给报警器,一旦检测到气体泄漏,立即触发报警系统。本申请具有检测范围大、精度高、响应快的特点,能显著提高检漏效率,极大降低氢气泄漏可能造成的危害性。
The present application discloses a gas leak detection system. The gas leak detection system includes a signal acquisition optical system, a signal processing module and an alarm; the signal acquisition optical system acquires the high signal-to-noise ratio imaging and diffraction characteristics of the gas light passing through the detection area, and the signal processing module analyzes the collected signals in real time And judgment, the judgment result is transmitted to the alarm by comparing with the characteristics when there is no leakage, once the gas leakage is detected, the alarm system is triggered immediately. The present application has the characteristics of large detection range, high precision and fast response, which can significantly improve the leak detection efficiency and greatly reduce the possible harm caused by hydrogen leakage.
Description
技术领域technical field
本申请涉及气体泄漏检测领域,尤其涉及一种氢气的气体泄漏检测系统。The present application relates to the field of gas leak detection, in particular to a hydrogen gas leak detection system.
背景技术Background technique
在能源转型的背景下,发展氢能已成为发达经济体的共识。氢能作为21世纪最具发展前景的二次能源,具有来源丰富、热效率高和燃烧清洁等特点,可替代煤、石油和天然气等化石燃料,对于实现我国“碳达峰”和“碳中和”的目标具有重要意义。In the context of energy transition, the development of hydrogen energy has become the consensus of developed economies. As the most promising secondary energy in the 21st century, hydrogen energy has the characteristics of abundant sources, high thermal efficiency and clean combustion. It can replace fossil fuels such as coal, oil and natural gas. ” goals are significant.
光电制氢由于可产生绿氢(使用可再生能源制氢,且过程中完全没有碳排放而生成的氢气),一直以来受到人们的重视。然而氢气具有粘度低和易气化等特点,一旦从储氢罐或输氢管道泄露,会快速与空气混合形成易燃易爆的蒸气云团。氢气在空气中的爆炸(体积分数为4%~75%)和爆轰极限(体积分数为18.3%~59%)较广,且爆轰速度极高(1480m/s~2150m/s)。因此,蒸气云团一旦遇上点火源产生爆燃或爆轰,会给光电制氢设备造成严重破坏,带来较大的经济损失和人员伤亡。氢气泄漏经常发生在输氢管道的阀门及法兰等连接处。因此,快速准确地对光电制氢过程中输氢管道进行检漏,并及时采取相应的消防措施,对光电制氢系统的安全平稳运行有重要的意义。Photoelectric hydrogen production has always attracted attention because it can generate green hydrogen (hydrogen produced by using renewable energy to produce hydrogen without carbon emissions in the process). However, hydrogen has the characteristics of low viscosity and easy gasification. Once leaked from hydrogen storage tanks or hydrogen pipelines, it will quickly mix with air to form flammable and explosive vapor clouds. The explosion (volume fraction of 4% to 75%) and detonation limit (volume fraction of 18.3% to 59%) of hydrogen in air are wide, and the detonation velocity is extremely high (1480m/s to 2150m/s). Therefore, once the vapor cloud encounters the ignition source and produces deflagration or detonation, it will cause serious damage to the photovoltaic hydrogen production equipment, resulting in greater economic losses and casualties. Hydrogen leakage often occurs at the connections of valves and flanges of hydrogen pipelines. Therefore, it is of great significance for the safe and stable operation of the photoelectric hydrogen production system to quickly and accurately detect the leakage of the hydrogen transmission pipeline in the process of photoelectric hydrogen production, and take corresponding fire protection measures in time.
传统气体泄露检测方法如使用气体传感器检漏具有检测范围小、精度低的缺点。Traditional gas leak detection methods, such as using gas sensors, have the disadvantages of small detection range and low accuracy.
实用新型内容Utility model content
为解决上述气体检漏存在的检测范围小,灵敏度不高的问题,本申请提出如下的技术方案:In order to solve the problems that the detection range of the above-mentioned gas leak detection is small and the sensitivity is not high, the application proposes the following technical solutions:
一种气体泄漏检测系统,包括:A gas leak detection system comprising:
信号采集光学系统、信号处理模组和报警器;Signal acquisition optical system, signal processing module and alarm;
所述信号采集光学系统包括:光源、分光元件、4f傅里叶系统、频谱处理器及色散元件;所述频谱处理器设置于4f傅里叶系统中的频谱面,所述光源发出的光经过所述分光元件后分为两路,一路通过4f傅里叶系统后将其含有检测区域气体高信噪比成像信息传输至信号处理模组;另一路通过色散元件后将其含有检测区域气体光的衍射信息传输至信号处理模组;The signal acquisition optical system includes: a light source, a spectroscopic element, a 4f Fourier system, a spectrum processor and a dispersion element; the spectrum processor is arranged on the spectrum plane in the 4f Fourier system, and the light emitted by the light source passes through the The spectroscopic element is divided into two paths. One path passes through the 4f Fourier system and transmits the imaging information containing the high signal-to-noise ratio of the gas in the detection area to the signal processing module; The diffraction information is transmitted to the signal processing module;
所述信号处理模组对收集的高信噪比成像和衍射特征实时分析并判定;并将判定结果传送其连接的所述报警器。The signal processing module analyzes and determines the collected high signal-to-noise ratio imaging and diffraction characteristics in real time; and transmits the determination result to the connected alarm.
所示的频谱处理器是一种滤波器,用于输出频谱信息,滤掉高频信息,保留信噪比强的低频信息;第一傅里叶透镜的像方焦平面是整个系统的频谱面或者称为变换平面。用相干平行光入射到放置于第一傅里叶透镜的物方焦平面的物体上,在频谱面上会出现物体频谱,在第二傅里叶透镜的像方焦平面成像。4f傅里叶系统的变换过程实现了对光信息进行频谱分析和在频域进行处理。在频谱面加入滤波器可以阻止某些频率的信息通过,或使某些频率引入一定的位相变化,能够按照需要提取某些信息,改造像的结构,获得需要的输出图像。克服了传统气体泄露检测方法如使用气体传感器检漏具有检测范围小、精度低的缺点。The spectrum processor shown is a filter for outputting spectrum information, filtering out high-frequency information, and retaining low-frequency information with a strong signal-to-noise ratio; the image-side focal plane of the first Fourier lens is the spectrum plane of the entire system Or called transform plane. When coherent parallel light is incident on the object placed on the focal plane of the object side of the first Fourier lens, the spectrum of the object will appear on the spectrum plane, and the image will be imaged on the focal plane of the image side of the second Fourier lens. The transformation process of the 4f Fourier system realizes spectral analysis of optical information and processing in the frequency domain. Adding filters to the spectrum plane can prevent information of certain frequencies from passing through, or introduce certain phase changes to certain frequencies, and can extract certain information as required, transform the structure of the image, and obtain the desired output image. It overcomes the shortcomings of small detection range and low precision of traditional gas leak detection methods such as using gas sensor for leak detection.
优选的,该分光元件包括:半透半反元件及分光棱镜。Preferably, the light splitting element includes: a semi-transparent and semi-reflective element and a light splitting prism.
优选的,该色散元件包括:光栅及棱镜。Preferably, the dispersive element includes: a grating and a prism.
优选的,该光源为点光源,其发出的光强低于待检测气体的点火能,且所述点光源发出的光经准直扩束后入射至分光元件。Preferably, the light source is a point light source, the light intensity emitted by the light source is lower than the ignition energy of the gas to be detected, and the light emitted by the point light source is collimated and beam-expanded and then incident on the spectroscopic element.
优选的,该待检测气体包括:氢气、天然气。Preferably, the gas to be detected includes: hydrogen and natural gas.
优选的,该4f傅里叶系统包括:第一傅里叶透镜及第二傅里叶透镜,其中,第一傅里叶透镜的像方焦点设置于第二傅里叶透镜的物方焦点处,且两透镜同轴放置。Preferably, the 4f Fourier system includes: a first Fourier lens and a second Fourier lens, wherein the image-side focus of the first Fourier lens is set at the object-side focus of the second Fourier lens , and the two lenses are placed coaxially.
优选的,该气体泄漏检测系统,其特征在于:Preferably, the gas leak detection system is characterized in that:
所述信号处理模组对收集的高信噪比成像和衍射特征实时分析并判定是否气体泄漏信息,结果传送至连接的所述报警器,所述气体泄漏信息包括:气体是否泄漏和/或泄漏气体浓。The signal processing module analyzes the collected high signal-to-noise ratio imaging and diffraction characteristics in real time and determines whether there is gas leakage information, and transmits the result to the connected alarm. The gas leakage information includes: whether the gas leaks and/or leaks Gas is thick.
本申请实施例提供一种气体泄漏检测方法,其基于上述的气体泄漏检测系统,所述气体泄漏检测方法包括:An embodiment of the present application provides a gas leak detection method, which is based on the above-mentioned gas leak detection system, and the gas leak detection method includes:
S1、将检测系统移至待检测气源附近,即被测气源位于两条光路重叠区域,以保证通过检测区域气体的光信号被采集到;S1. Move the detection system to the vicinity of the gas source to be detected, that is, the gas source to be detected is located in the overlapping area of the two optical paths, so as to ensure that the optical signal of the gas passing through the detection area is collected;
S2、点亮点光源并收集高信噪比成像和衍射特征,并将收集的信息传输至信号处理模组;S2, point the light source and collect high signal-to-noise ratio imaging and diffraction features, and transmit the collected information to the signal processing module;
S3、信号处理模组处理接收的信息并判断是否发生气体泄漏。S3. The signal processing module processes the received information and determines whether gas leakage occurs.
优选的,该步骤S3之后还包括:Preferably, after this step S3, it also includes:
判断发生气体泄漏时,将判定结果输出至报警装置,报警装置接收并响应该异常信息并产生报警信号。When it is determined that gas leakage occurs, the determination result is output to the alarm device, and the alarm device receives and responds to the abnormal information and generates an alarm signal.
优选的,该气体泄露漏检测方法,其特征在于:Preferably, the gas leak detection method is characterized in that:
若气体泄漏会改变检测区域气体的折射率,进而影响所述步骤S2中收集的高信噪比成像和衍射图案,通过信号处理模组对收集的高信噪比成像和衍射特征实时分析和判定从而获得气体泄漏信息。If the gas leaks, the refractive index of the gas in the detection area will be changed, thereby affecting the high signal-to-noise ratio imaging and diffraction pattern collected in the step S2, and the collected high-signal-to-noise ratio imaging and diffraction characteristics are analyzed and determined in real time through the signal processing module. Thereby obtaining gas leakage information.
优选的,该气体泄漏信息包括:气体是否泄漏和泄漏气体浓度。Preferably, the gas leak information includes: whether the gas leaks and the concentration of the leaked gas.
有益效果beneficial effect
本申请实施方式的氢气泄漏检测系统,采用光学系统进行气体检漏,具体的包括4f光学系统,4f光学系统由一对焦距相等的同轴共焦放置的傅里叶透镜构成,第一傅里叶透镜的前焦面为物平面;第一傅里叶透镜的后焦面(或第二傅里叶透镜的前焦面)是整个系统的频谱面或者称为变换平面。用相干平行光入射到放置于物平面的物体上,在频谱面上会出现频谱,而在像平面(第二傅里叶透镜的后焦面)成像。对频谱进行调制可提高成像的信噪比,从而提取有效特征。可以大面积,宽范围地对光电制氢过程的输运管道进行检漏,提高了检漏效率。该系统基于两条光路对输氢管道进行检漏采样,提高了检测系统的可靠性,大大降低了误报率;实现了制氢过程中对输氢管道检漏的实时检测与迅速响应,极大降低了氢气泄漏可能造成的危害性。The hydrogen leak detection system of the embodiment of the present application adopts an optical system for gas leak detection, and specifically includes a 4f optical system. The 4f optical system is composed of a coaxial confocal Fourier lens with the same focal length. The first Fourier lens The front focal plane of the leaf lens is the object plane; the back focal plane of the first Fourier lens (or the front focal plane of the second Fourier lens) is the spectral plane of the entire system or called the transformation plane. With coherent parallel light incident on an object placed on the object plane, the spectrum will appear on the spectral plane, and the image will be imaged on the image plane (back focal plane of the second Fourier lens). Modulating the spectrum improves the signal-to-noise ratio of the imaging, thereby extracting valid features. The leakage detection of the transportation pipeline in the photoelectric hydrogen production process can be carried out in a large area and in a wide range, and the leakage detection efficiency is improved. The system performs leak detection and sampling for hydrogen pipelines based on two optical paths, which improves the reliability of the detection system and greatly reduces the false alarm rate; Greatly reduces the hazards that may be caused by hydrogen leakage.
附图说明Description of drawings
为了更清楚地说明本说明书实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本说明书中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图In order to more clearly illustrate the technical solutions in the embodiments of the present specification or the prior art, the following briefly introduces the accompanying drawings required in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments described in this specification. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative labor.
图1是本申请实施例的光电制氢过程氢气检漏示意图;1 is a schematic diagram of hydrogen leak detection in a photoelectric hydrogen production process according to an embodiment of the present application;
图2是本申请实施例的输氢管道泄漏光学检测系统图;2 is a diagram of an optical detection system for hydrogen pipeline leakage according to an embodiment of the present application;
图3是本申请实施例的输氢管道泄漏光学检测方法流程使用图。FIG. 3 is a flow chart of a method for optical detection of leaks in a hydrogen pipeline according to an embodiment of the present application.
具体实施方式Detailed ways
以下结合具体实施例对上述方案做进一步说明。应理解,这些实施例是用于说明本申请而不限于限制本申请的范围。实施例中采用的实施条件可以如具体厂家的条件做进一步调整,未注明的实施条件通常为常规实验中的条件。The above scheme will be further described below in conjunction with specific embodiments. It should be understood that these examples are intended to illustrate the present application and not to limit the scope of the present application. The implementation conditions used in the examples can be further adjusted such as the conditions of specific manufacturers, and the implementation conditions that are not specified are usually the conditions in routine experiments.
本申请公开一种气体泄漏检测系统,可用于检测氢气、天然气等气体。包括信号采集光学系统、信号处理模组和报警器;信号采集光学系统采集通过检测区域气体光的高信噪比成像和衍射特征,信号处理模组对收集的信号实时分析和判定,通过与无泄漏时的特征相比较将判定结果传送给报警器,一旦检测到气体泄漏,立即触发报警系统。信号采集光学系统也称信号采集模块,其工作时,点光源发出的光经过傅里叶透镜和光栅后分为两路,一路经过被测气体的输气管(如输氢管道)、傅里叶透镜、频谱处理器和傅里叶透镜后由接收屏采集高信噪比成像特征;另一路经过被测气体的输气管(如输氢管道)和光栅后由接收屏采集衍射特征。信号处理模块:接收采样反馈的信号并基于微控制单元对采集的高信噪比成像和衍射特征进行分析和判定。一旦判定泄漏(如,判定输氢管道有氢气泄漏),立即通过报警模块发出报警信号。该检测系统的检漏方法能对输氢管道实时检测并迅速响应,极大降低了气体(如氢气)泄漏可能造成的危害性。该方法的检测机理,以氢气为例,氢气泄漏会改变检测区域(输氢管道周围)气体的折射率,进而影响高信噪比成像和衍射图案,对同时收集到的输氢管道周围气体光的高信噪比成像和衍射特征实时分析,并与正常状况下的信号进行对比,当高信噪比成像和衍射特征均产生异常时,则判定被检测的输氢管道泄漏,通过两路判定增强了结果的可靠性。The present application discloses a gas leak detection system, which can be used to detect gases such as hydrogen and natural gas. Including a signal acquisition optical system, a signal processing module and an alarm; the signal acquisition optical system collects the high signal-to-noise ratio imaging and diffraction characteristics of the gas light passing through the detection area, and the signal processing module analyzes and determines the collected signals in real time. The characteristics of the leakage are compared and the judgment result is sent to the alarm. Once the gas leakage is detected, the alarm system is triggered immediately. The signal acquisition optical system is also called the signal acquisition module. When it is working, the light emitted by the point light source is divided into two paths after passing through the Fourier lens and the grating. After the lens, the spectrum processor and the Fourier lens, the high signal-to-noise ratio imaging features are collected by the receiving screen; the other is collected by the receiving screen after passing through the gas pipeline (such as hydrogen pipeline) and grating of the gas to be measured. Signal processing module: Receive the sampling feedback signal and analyze and determine the collected high signal-to-noise ratio imaging and diffraction characteristics based on the micro-control unit. Once it is determined that there is leakage (for example, it is determined that there is hydrogen leakage in the hydrogen pipeline), an alarm signal will be sent out through the alarm module immediately. The leak detection method of the detection system can detect and respond quickly to the hydrogen pipeline in real time, which greatly reduces the possible harm caused by gas (such as hydrogen) leakage. The detection mechanism of this method, taking hydrogen as an example, the leakage of hydrogen will change the refractive index of the gas in the detection area (around the hydrogen pipeline), thereby affecting the high signal-to-noise ratio imaging and diffraction pattern. The high signal-to-noise ratio imaging and diffraction characteristics are analyzed in real time, and compared with the signal under normal conditions. When the high signal-to-noise ratio imaging and diffraction characteristics are abnormal, it is determined that the detected hydrogen pipeline leaks. Two-way judgment Enhanced reliability of results.
以下结合附图1及图2并以氢气为例来进一步描述本申请实施的气体泄漏检测系统,其中,图1示为光电制氢过程氢气检漏示意图:光电制氢系统1,光伏阵列2,光伏控制器3,电解水制氢系统4,光学检测系统5,阀门6,输氢管道7,储氢罐8。The gas leakage detection system implemented in the present application is further described below with reference to accompanying
该光电制氢系统主要由光伏阵列2、光伏控制器3和电解水装置4构成。氢气从制氢系统生成后,通过输氢管道7进行输运,并经加压后送入储氢罐8。该输氢管道泄漏光学检测系统如图2所示,包括:信号采集、信号处理和报警装置,具体地包括:点光源9,准直扩束镜10,被检测的输氢管道11,第一光栅12,第一傅里叶透镜13,第二光栅14,频谱处理器15,第二傅里叶透镜16,信号接收屏17,微控制单元18,报警装置19。The photovoltaic hydrogen production system is mainly composed of a
该氢气泄漏光学检测系统运行时,点光源9发出的光经过准直扩束镜10和第一光栅12后分为两路,其中,一路经过被测输氢管道11、第一傅里叶透镜13、频谱处理器15和第二傅里叶透镜16后由信号接收屏17接收屏采集高信噪比成像特征;另一路经过被测输氢管道11和第二光栅14后由信号接收屏17采集衍射特征。When the hydrogen leakage optical detection system is running, the light emitted by the point
当管道存在氢气泄漏时,将导致被测输氢管道11周围气体的折射率发生改变,影响点光源发出光的光程,进而改变采集到的高信噪比成像和衍射特征。采集到的信号被送入微控制单元(MCU)进行处理。通过与正常状况下的高信噪比成像和衍射特征相对比,判断输氢管道是否发生泄漏。一旦检测到有氢气泄漏,微控制单元控制报警装置(Alarm)19发出报警信息,通知工作人员及时作出相应处理,保障光电制氢过程的安全稳定。该系统使用两条光路对输氢管道进行检漏采样,提高了检测系统的可靠性,大大降低了误报率。When there is hydrogen leakage in the pipeline, the refractive index of the gas around the tested
接下来结合图3来描述上述系统的检测方法,检测时被测气源位于两条光路重叠区域,以保证通过周围气体的光信号可被采集到,该气体泄漏检测方法包括:Next, the detection method of the above-mentioned system will be described with reference to FIG. 3. During detection, the gas source to be tested is located in the overlapping area of the two optical paths to ensure that the optical signal passing through the surrounding gas can be collected. The gas leak detection method includes:
S1、将检测系统移至待检测气源附近;S1. Move the detection system to the vicinity of the gas source to be detected;
S2、点亮点光源并收集高信噪比成像和衍射特征,并将收集的信息传输至信号处理模组;S2, point the light source and collect high signal-to-noise ratio imaging and diffraction features, and transmit the collected information to the signal processing module;
S3、信号处理模组处理接收的信息并判断是否发生气体泄漏。S3. The signal processing module processes the received information and determines whether gas leakage occurs.
该方法同时使用两条光路对输氢管道进行检漏采样,提高了检测系统的可靠性,大大降低了误报率。该检测方法下,若气体泄漏会改变检测区域气体的折射率,进而影响所述步骤S2中收集的高信噪比成像和衍射图案,通过信号处理模组对收集的高信噪比成像和衍射特征实时分析和判定从而获得气体泄漏信息。该气体泄漏信息包括:气体是否泄漏和泄漏气体浓度。The method simultaneously uses two optical paths for leak detection and sampling of the hydrogen pipeline, which improves the reliability of the detection system and greatly reduces the false alarm rate. Under this detection method, if the gas leaks, the refractive index of the gas in the detection area will be changed, thereby affecting the high signal-to-noise ratio imaging and diffraction pattern collected in the step S2. Features are analyzed and determined in real time to obtain gas leakage information. The gas leak information includes: whether the gas leaks and the concentration of the leaked gas.
进一步的,若判断发生气体泄漏时,将判定结果输出至报警装置,报警装置立即接收并响应该异常信息并产生报警信号。Further, if it is determined that gas leakage occurs, the determination result is output to the alarm device, and the alarm device immediately receives and responds to the abnormal information and generates an alarm signal.
上述实施例只为说明本申请的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本申请的内容并据以实施,并不能以此限制本申请的保护范围。凡如本申请精神实质所做的等效变换或修饰,都应涵盖在本申请的保护范围之内。The above-mentioned embodiments are only intended to illustrate the technical concept and characteristics of the present application, and the purpose is to enable those who are familiar with the technology to understand the content of the present application and implement them accordingly, and cannot limit the protection scope of the present application. All equivalent transformations or modifications made in accordance with the spirit and spirit of this application shall be covered within the protection scope of this application.
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