CN217274535U - Refrigerant compression device, air conditioner outdoor unit and air conditioner - Google Patents
Refrigerant compression device, air conditioner outdoor unit and air conditioner Download PDFInfo
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Abstract
本实用新型涉及一种冷媒压缩装置、空调室外机和空调器,属于空调技术领域,旨在于解决现有冷媒压缩装置不易回油的技术问题。冷媒压缩装置,包括压缩机和油分离器,压缩机的出气口通过第一管路连接油分离器的入口,油分离器具有第一油出口,第一油出口通过第二管路与压缩机的吸气管连通,第二管路上设有主动控制阀。本实用新型的冷媒压缩装置、空调室外机和空调器,在利用压缩机的排气压力波动而自发地将油分离器中所分离的油回流至压缩机的方案无法自动地进行回油时,打开主动控制阀,而使油分离器的分离油自第二管路流动至压缩机的吸气管中。
The utility model relates to a refrigerant compression device, an air conditioner outdoor unit and an air conditioner, belonging to the technical field of air conditioners, and aims at solving the technical problem that the existing refrigerant compression device is not easy to return oil. The refrigerant compression device includes a compressor and an oil separator. The air outlet of the compressor is connected to the inlet of the oil separator through a first pipeline. The oil separator has a first oil outlet, and the first oil outlet is connected to the compressor through a second pipeline. The suction pipe is connected, and the second pipe is provided with an active control valve. When the refrigerant compression device, the outdoor unit of the air conditioner and the air conditioner of the present invention cannot automatically return the oil by utilizing the fluctuation of the exhaust pressure of the compressor to spontaneously return the oil separated in the oil separator to the compressor, the oil return cannot be performed automatically. The active control valve is opened, so that the separated oil of the oil separator flows from the second pipeline to the suction pipe of the compressor.
Description
技术领域technical field
本实用新型涉及空调技术领域,具体而言,涉及一种冷媒压缩装置、空调室外机和空调器。The utility model relates to the technical field of air conditioners, in particular to a refrigerant compression device, an air conditioner outdoor unit and an air conditioner.
背景技术Background technique
空调机为防止室外机排气时的冷媒中的液体向外流动,会在排气管设置油分离器,并使油分离器分离的油(以下简称分离油)返回压缩机。但当空调机搭载的压缩机为压缩机本体压力同排气压力相等的高压式压缩机时,油分离器内压力会因排气管压力损失而低于压缩机本体压力。因此,若油分离器同压缩机本体间仅连接回油管,是无法使分离油返回压缩机的。In order to prevent the liquid in the refrigerant from flowing out when the outdoor unit is exhausted, an oil separator is installed in the exhaust pipe of the air conditioner, and the oil separated by the oil separator (hereinafter referred to as the separated oil) is returned to the compressor. However, when the compressor installed in the air conditioner is a high-pressure compressor with the compressor body pressure equal to the discharge pressure, the pressure inside the oil separator will be lower than the compressor body pressure due to pressure loss in the discharge pipe. Therefore, if only the oil return pipe is connected between the oil separator and the compressor body, the separated oil cannot be returned to the compressor.
为了解决以上问题,背景技术中有采用以下几种方案:In order to solve the above problems, the following solutions are adopted in the background art:
(1)如图1所示,背景技术1中,通过设置有毛细管99的反油管连接油分离器和压缩机10的吸气管80,例如,对于10hp的空调机,可以采用内径 1.0mm,长度为700mm规格大小的毛细管99。通过上述结构,可实现分离的液体冷媒从油分离器20流向压缩机10的压力较低的吸气管80,再返回压缩机10。但使用上述这种方法时,排气冷媒中的气态部分也会通过回流管流向吸气管80。从而导致流向室内机的冷媒流量减少,最终导致制冷能力或制热能力变差。同时,高温排气冷媒混入吸气冷媒时,吸气温度上升,从而引起排气温度上升,最终还会导致压缩机10的可靠性下降。(1) As shown in FIG. 1, in the background art 1, the oil separator and the
(2)如图2所示,背景技术2中,通过设置有泵98的回流管连接油分离器20和压缩机10,例如对于10hp的空调机,可以使用流量为0.1L/min的泵。然后通过泵98升高分离的分离油压力,使分离油流向压缩机10。但若使用上述方法,需额外设置泵98,存在空调机成本上升的问题。另外,因泵的消耗功率作用,会引起制冷消耗功率或制热消耗功率增大。(2) As shown in FIG. 2 , in Background Art 2, the
(3)如图3所示,背景技术3中,在连接油分离器20和压缩机10的回油管上,从油分离器20侧开始设置第一单向阀51、储油器30、第二单向阀52。空调机进行制冷运行或制热运行时,室温变化、室内机设定风量变化、多联机场景下室内机运行台数变化等都会引起压缩机10的排气压力反复上下变动。(3) As shown in FIG. 3 , in Background Art 3, on the oil return pipe connecting the
此时,当排气压力上升时,第一单向阀51打开,第二单向阀52关闭,油分离器分离油移动到储油器后被存储。当排气压力下降时,第一单向阀关闭51,然后第二单向阀52打开,储油器30中的分离油移向压缩机10。At this time, when the exhaust pressure rises, the
但是此方法中,压缩机10启动时,排气压力会上升,无法实现排气压力下降时储油器30向压缩机的油移动。因此油分离器20所分离出的分离油会储存在储油器30中,由于储油器30的压力在这个阶段始终小于压缩机10 的排气压力,所以油分离器20所分离出的油无法回到压缩机10,可能导致压缩机10油量不足。However, in this method, when the
此外,在例如中午时间等,室内负载变动较小时,排气圧力变化变小。因此油分离器中油无法回到压缩机,也可能导致压缩机10的油量不足。In addition, when the indoor load fluctuation is small, for example, at noon time, the exhaust pressure change is small. Therefore, the oil in the oil separator cannot return to the compressor, which may also lead to insufficient oil in the
实用新型内容Utility model content
本实用新型的第一个目的在于提供一种冷媒压缩装置,以解决现有冷媒压缩装置的油分离器不易回油的技术问题。The first object of the present invention is to provide a refrigerant compression device to solve the technical problem that the oil separator of the existing refrigerant compression device is not easy to return oil.
本实用新型提供的冷媒压缩装置,包括压缩机和油分离器,所述压缩机的出气口通过第一管路连接所述油分离器的入口,所述油分离器具有第一油出口,所述第一油出口通过第二管路与所述压缩机的吸气管连通,所述第二管路上设有主动控制阀。The refrigerant compression device provided by the utility model includes a compressor and an oil separator, the air outlet of the compressor is connected to the inlet of the oil separator through a first pipeline, and the oil separator has a first oil outlet, so The first oil outlet is communicated with the suction pipe of the compressor through a second pipeline, and an active control valve is arranged on the second pipeline.
通过在连接油分离器和压缩机的吸气管之间连通的第二管路设置主动控制阀,在利用压缩机的排气压力波动而自发地将油分离器中所分离的油回流至压缩机的方案无法自动地进行回油时,打开主动控制阀,而使油分离器的分离油自第二管路流动至压缩机的吸气管中。只要压缩机处于打开状态,压缩机吸气管的压力,必然明显低于压缩机的排气压力,从而实现将油分离器中的分离油回流至压缩机中,及时补充压缩机中的油量,避免压缩机长期缺油。By arranging an active control valve in the second line connecting the oil separator and the suction line of the compressor, the oil separated in the oil separator is spontaneously returned to the compressor by utilizing the fluctuation of the discharge pressure of the compressor. When the solution of the compressor cannot automatically return the oil, the active control valve is opened, so that the separated oil of the oil separator flows from the second pipeline to the suction pipe of the compressor. As long as the compressor is on, the pressure of the suction pipe of the compressor must be significantly lower than the discharge pressure of the compressor, so that the separated oil in the oil separator can be returned to the compressor, and the oil in the compressor can be replenished in time. , to avoid long-term oil shortage of the compressor.
优选的技术方案中,还包括第三管路,所述油分离器还具有第二油出口,所述第二油出口通过第三管路连接储油器,所述第三管路上设置第一单向阀,所述储油器通过第四管路与所述压缩机的回油口连接,所述第一单向阀仅能够自所述油分离器向所述储油器单向导通。In a preferred technical solution, a third pipeline is further included, the oil separator further has a second oil outlet, the second oil outlet is connected to the oil reservoir through a third pipeline, and the third pipeline is provided with a first oil outlet. A one-way valve, the oil accumulator is connected to the oil return port of the compressor through a fourth pipeline, and the first one-way valve can only conduct one-way conduction from the oil separator to the oil accumulator.
通过设置第三管路与储油器连接,并在第三管路上设置第一单向阀,可以当压缩机的排气压力出现上升时,油分离器的压力大于储油器的压力,将油回收至储油器中。而且,只要压力出现对应关系,无需经过检测和控制环节,分离油即可流动至储油器中,动作可靠性高。此外,即使压缩机的排气压力降低,油分离器中的压力低于储油器的压力,由于第一单向阀的单向导通作用,储油器中的分离油也不会返回至油分离器中。By arranging the third pipeline to be connected to the oil accumulator, and arranging the first check valve on the third pipeline, when the exhaust pressure of the compressor rises, the pressure of the oil separator is greater than the pressure of the oil accumulator, and the pressure of the oil separator is higher than that of the oil accumulator. Oil is recovered to the oil reservoir. Moreover, as long as there is a corresponding relationship between the pressures, the separated oil can flow into the oil reservoir without going through the detection and control links, and the operation reliability is high. In addition, even if the discharge pressure of the compressor is reduced, the pressure in the oil separator is lower than the pressure in the oil accumulator, the separated oil in the oil accumulator will not return to the oil due to the one-way conduction effect of the first check valve in the separator.
优选的技术方案中,所述第四管路上设有第二单向阀,所述第二单向阀仅能够自所述储油器向所述压缩机单向导通。In a preferred technical solution, a second one-way valve is provided on the fourth pipeline, and the second one-way valve can only conduct one-way conduction from the oil accumulator to the compressor.
通过在第四管路上设置第二单向阀,可以在压缩机的排气压力下降时,储油器的压力大于压缩机排气压力,储油器中的分离油自发地回流至压缩机中。而且,只要压力出现了上述的对应关系,无需经过检测和控制环节,分离油即可流动至压缩机中,动作可靠性高。By arranging the second check valve on the fourth pipeline, when the discharge pressure of the compressor drops, the pressure of the oil accumulator is greater than the discharge pressure of the compressor, and the separated oil in the oil accumulator is spontaneously returned to the compressor . Moreover, as long as the above-mentioned corresponding relationship occurs in the pressure, the separated oil can flow into the compressor without going through the detection and control links, and the operation reliability is high.
优选的技术方案中,所述第四管路上设置有温度传感器,所述温度传感器位于所述第二单向阀和所述压缩机的回油口之间。In a preferred technical solution, a temperature sensor is provided on the fourth pipeline, and the temperature sensor is located between the second one-way valve and the oil return port of the compressor.
通过设置温度传感器,可以检测自储油器向压缩机回油的分离油温度,能够及时获知储油器的温度变化,以便控制主动控制阀进行相应的动作,从而可以利用储油器的分离油温度与压缩机的排气温度之间的相对关系,判断储油器中的分离油是否处于流动状态。By setting a temperature sensor, the temperature of the separated oil returning from the oil accumulator to the compressor can be detected, and the temperature change of the oil accumulator can be known in time, so as to control the active control valve to perform corresponding actions, so that the separated oil from the oil accumulator can be used. The relative relationship between the temperature and the discharge temperature of the compressor determines whether the separated oil in the oil reservoir is in a flowing state.
优选的技术方案中,还包括控制器,所述主动控制阀为电磁阀,所述主动控制阀与所述控制器电连接,所述主动控制阀用于在所述控制器的控制下断开或导通所述第二管路。In a preferred technical solution, a controller is also included, the active control valve is a solenoid valve, the active control valve is electrically connected to the controller, and the active control valve is used to disconnect under the control of the controller or conducting the second pipeline.
利用与控制器电连接的电磁阀在控制器的控制下断开或导通第二管路,有利于提高反应速度,实现更精确的控制。Using a solenoid valve electrically connected to the controller to disconnect or conduct the second pipeline under the control of the controller is beneficial to improve the response speed and achieve more precise control.
优选的技术方案中,所述控制器与所述温度传感器电连接,所述控制器用于获取所述温度传感器检测的回油温度。In a preferred technical solution, the controller is electrically connected to the temperature sensor, and the controller is used to obtain the return oil temperature detected by the temperature sensor.
通过将控制器与温度传感器电连接,以获取温度传感器检测到的储油器的回油温度,能够反映储油器的储油时长,以便控制相应的主动控制阀进行操作。By electrically connecting the controller and the temperature sensor to obtain the oil return temperature of the oil reservoir detected by the temperature sensor, the oil storage time of the oil reservoir can be reflected, so as to control the corresponding active control valve to operate.
优选的技术方案中,所述主动控制阀用于在第一预设时长内所述回油温度的与所述压缩机的排气温度的温度差值大于等于第一预设温度差时导通所述第二管路;和/或,所述主动控制阀用于在第一预设时段内所述压缩机的排气压力的波动值小于预设波动值时导通所述第一管路。In a preferred technical solution, the active control valve is configured to conduct when the temperature difference between the oil return temperature and the exhaust temperature of the compressor is greater than or equal to a first preset temperature difference within a first preset time period the second pipeline; and/or, the active control valve is configured to conduct the first pipeline when the fluctuation value of the discharge pressure of the compressor is smaller than the preset fluctuation value within the first preset time period .
当第一预设时长内回油温度与压缩机的排气温度相差较大时,说明油分离器的分离油在储油器中储存较长时间,分离油向环境中散热较多故而温度较低,说明压缩机在油量相对较少的状态下工作的时间较长,此时,主动控制阀可以在控制器的控制下导通第三管路。由于压缩机的吸气口压力远小于压缩机的排气压力,二者压差较大,所以迅速地向压缩机中补充分离油,以保证压缩机的工作状态正常。When the difference between the return oil temperature and the exhaust gas temperature of the compressor is large within the first preset time period, it means that the separated oil of the oil separator is stored in the oil accumulator for a long time, and the separated oil dissipates more heat into the environment, so the temperature is higher than that of the oil separator. If it is low, it means that the compressor has been working for a long time in the state of relatively small oil volume. At this time, the active control valve can conduct the third pipeline under the control of the controller. Since the suction port pressure of the compressor is much smaller than the compressor discharge pressure, the pressure difference between the two is relatively large, so the separated oil is quickly added to the compressor to ensure the normal working state of the compressor.
和/或,还可以检测压缩机的排气压力波动值,如果压缩机的排气压力波动值较小,说明不易利用压缩机与储油器压力变化,通过第一单向阀和第二单向阀实现自发的分离油回流,此时可以主动打开主动控制阀,进行回油,以保证压缩机的工作状态正常。And/or, it is also possible to detect the fluctuation value of the discharge pressure of the compressor. If the fluctuation value of the discharge pressure of the compressor is small, it means that it is difficult to use the pressure change between the compressor and the oil accumulator to pass the first check valve and the second check valve. The self-separated oil returns to the valve, and the active control valve can be actively opened at this time to return the oil to ensure the normal working state of the compressor.
优选的技术方案中,所述第二管路上还设有毛细管。In a preferred technical solution, a capillary is also provided on the second pipeline.
通过设置毛细管,可以起到一定的节流作用,从而避免回流至压缩机吸气管的分离油温度过高而提升压缩机的排气温度,压缩机可靠性下降。By setting the capillary, it can play a certain throttling effect, so as to avoid the high temperature of the separated oil returning to the suction pipe of the compressor, which will increase the exhaust temperature of the compressor, and reduce the reliability of the compressor.
本实用新型的第二个目的在于提供一种空调室外机,以解决现有空调室外机的冷媒压缩装置的油分离器不易回油的技术问题。The second object of the present invention is to provide an air conditioner outdoor unit to solve the technical problem that the oil separator of the refrigerant compression device of the existing air conditioner outdoor unit is not easy to return oil.
本实用新型提供的空调室外机,包括上述的冷媒压缩装置。The air conditioner outdoor unit provided by the utility model includes the above-mentioned refrigerant compression device.
通过在空调室外机中设置上述冷媒压缩装置,相应地,该空调室外机具有上述冷媒压缩装置的所有优势,在此不再一一赘述。By arranging the above refrigerant compressing device in the outdoor unit of the air conditioner, correspondingly, the outdoor unit of the air conditioner has all the advantages of the above refrigerant compressing device, which will not be repeated here.
本实用新型的第三个目的在于提供一种空调器,以解决现有空调室外机的冷媒压缩装置的油分离器不易回油的技术问题。The third object of the present invention is to provide an air conditioner to solve the technical problem that the oil separator of the refrigerant compression device of the existing air conditioner outdoor unit is not easy to return oil.
本实用新型提供的空调器,包括上述的空调室外机。The air conditioner provided by the utility model includes the above-mentioned outdoor unit of the air conditioner.
通过在空调器中设置上述空调室外机,相应地,该空调器具有上述空调室外机的所有优势,在此不再一一赘述。By arranging the above air conditioner outdoor unit in the air conditioner, correspondingly, the air conditioner has all the advantages of the above air conditioner outdoor unit, which will not be repeated here.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description It is only an embodiment of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative efforts.
图1为本实用新型背景技术中的背景技术1的结构示意图;1 is a schematic structural diagram of background technology 1 in the background technology of the present invention;
图2为本实用新型背景技术中的背景技术2的结构示意图;2 is a schematic structural diagram of background technology 2 in the background technology of the present utility model;
图3为本实用新型背景技术中的背景技术3的结构示意图;3 is a schematic structural diagram of background technology 3 in the background technology of the present invention;
图4为本实用新型实施例提供的冷媒压缩装置的结构示意图;4 is a schematic structural diagram of a refrigerant compression device provided by an embodiment of the present invention;
图5为上述的冷媒压缩装置在分离油自油分离器向储油器流动时的状态示意图;5 is a schematic diagram of the state of the above-mentioned refrigerant compression device when the separated oil flows from the oil separator to the oil reservoir;
图6为上述的冷媒压缩装置在分离油自储油器向油分离器流动时的状态示意图;6 is a schematic diagram of the state of the above-mentioned refrigerant compression device when the separated oil flows from the oil reservoir to the oil separator;
图7为上述的冷媒压缩装置的一种工作流程的示意图;7 is a schematic diagram of a work flow of the above-mentioned refrigerant compression device;
图8为上述的冷媒压缩装置的另一种工作流程的示意图。FIG. 8 is a schematic diagram of another working flow of the above-mentioned refrigerant compression device.
附图标记说明:Description of reference numbers:
10-压缩机;20-油分离器;30-储油器;40-主动控制阀;51-第一单向阀;52-第二单向阀;60-温度传感器;71-第一管路;72-第二管路;73-第三管路;74-第四管路;80-吸气管;98-泵;99-毛细管。10-compressor; 20-oil separator; 30-oil accumulator; 40-active control valve; 51-first check valve; 52-second check valve; 60-temperature sensor; 71-first pipeline 72-second pipeline; 73-third pipeline; 74-fourth pipeline; 80-suction pipe; 98-pump; 99-capillary.
具体实施方式Detailed ways
为使本实用新型的上述目的、特征和优点能够更为明显易懂,下面结合附图对本实用新型的具体实施例做详细的说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the above objects, features and advantages of the present utility model more clearly understood, the specific embodiments of the present utility model are described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
图4为本实用新型实施例提供的冷媒压缩装置的结构示意图。如图4所示,本实施例提供的冷媒压缩装置,包括压缩机10和油分离器20,压缩机 10的出气口通过第一管路71连接油分离器20的入口,油分离器20具有第一油出口,第一油出口通过第二管路72与压缩机10的吸气管80连通,第二管路72上设有主动控制阀40。4 is a schematic structural diagram of a refrigerant compression device provided by an embodiment of the present invention. As shown in FIG. 4 , the refrigerant compression device provided in this embodiment includes a
具体的,主动控制阀40,可以包括电动或手动的或液压控制的截止阀、二位二通换向阀,或可以调节开度且可以关闭的阀,诸如电子膨胀阀,虽然其主要作用是调节开度,但是当开度调至0时,可以认为该阀截断了其所在的管路。或者,当四通阀处于可以切断或导通某个管路,而在状态变化中不会引起其它管路的变化,即,将一个四通阀当做两位两通阀来使用,也可以作为上述的主动控制阀40。其中,诸如单向阀这种仅仅由外部管路的相对压力状态,决定单向阀是否沿入口端向出口端导通的这种阀,不属于上述的主动控制阀40。Specifically, the
通过在连接油分离器20和压缩机10的吸气管80之间连通的第二管路 72设置主动控制阀40,在利用压缩机10的排气压力波动而自发地将油分离器20中所分离的油回流至压缩机10的方案无法自动地进行回油时,打开主动控制阀40,而使油分离器20的分离油自第二管路72流动至压缩机 10的吸气管80中。只要压缩机10处于打开状态,压缩机10吸气管80的压力,必然明显低于压缩机10的排气压力,从而实现将油分离器20中的分离油回流至压缩机10中,及时补充压缩机10中的油量,避免压缩机10 长期缺油。By arranging the
如图4所示,优选的,还包括第三管路73,油分离器20还具有第二油出口,第二油出口通过第三管路73连接储油器30,第三管路73上设置第一单向阀51,储油器30通过第四管路74与压缩机10的回油口连接,第一单向阀51仅能够自油分离器20向储油器30单向导通。As shown in FIG. 4 , preferably, a
通过设置第三管路73与储油器30连接,并在第三管路73上设置第一单向阀51,可以当压缩机10的排气压力出现上升时,油分离器20的压力大于储油器30的压力,将油回收至储油器30中。而且,只要压力出现对应关系,无需经过检测和控制环节,分离油即可流动至储油器30中,动作可靠性高。此时的状态如图5所示,此外,即使压缩机10的排气压力降低,油分离器20中的压力低于储油器30的压力,由于第一单向阀51的单向导通作用,储油器30中的分离油也不会返回至油分离器20中。By arranging the
如图4所示,优选的,第四管路74上设有第二单向阀52,第二单向阀 52仅能够自储油器30向压缩机10单向导通。As shown in FIG. 4 , preferably, the
通过在第四管路74上设置第二单向阀52,可以在压缩机10的排气压力下降时,储油器30的压力大于压缩机10排气压力,储油器30中的分离油自发地回流至压缩机10中,此时的状态如图6所示。而且,只要压力出现了上述的对应关系,无需经过检测和控制环节,分离油即可流动至压缩机10中,动作可靠性高。By arranging the
采用在储油器30两端分别设置第一单向阀51和第二单向阀52的方案,可以利用压缩机10的排气压力波动,实现分离油自分离器的自发回流。相比于通过高度来抵消压力的方案,可以减少占用的空间;相比于利用泵来泵送的方案,可以减少功率消耗;相比于仅仅利用毛细管99向压缩机10 的吸气管80回油的方案,提高了压缩机10的可靠性。By adopting the solution of disposing the
如图4所示,优选的,第四管路74上设置有温度传感器60,温度传感器60位于第二单向阀52和压缩机10的回油口之间。As shown in FIG. 4 , preferably, a temperature sensor 60 is provided on the
具体的,温度传感器60可以为电子式的温度传感器60,将第四管路 74的压力信息以电信号传递给控制器,由控制器根据该温度信号进行判断,操作有关的动作机构进行动作。另外,还可以是非电子式的温度表,将第四管路74中的温度大小以视觉的方式展现给操作人员。Specifically, the temperature sensor 60 can be an electronic temperature sensor 60, which transmits the pressure information of the
通过设置温度传感器60,可以检测自储油器30向压缩机10回油的分离油温度,能够及时获知储油器30的温度变化,以便控制主动控制阀40 进行相应的动作,从而可以利用储油器30的分离油温度与压缩机10的排气温度之间的相对关系,判断储油器30中的分离油是否处于流动状态。By setting the temperature sensor 60, the temperature of the separated oil returned from the
如图4所示,优选的,还包括控制器(图中未示出),主动控制阀40 为电磁阀,主动控制阀40与控制器电连接,主动控制阀40用于在控制器的控制下断开或导通第二管路72。As shown in FIG. 4, preferably, it also includes a controller (not shown in the figure), the
利用与控制器电连接的电磁阀在控制器的控制下断开或导通第二管路 72,有利于提高反应速度,实现更精确的控制。Using a solenoid valve electrically connected to the controller to disconnect or conduct the
在另外的实现方式中,可以不设置控制器,相应的,主动控制阀40可以为手动阀门。由操作人员观察温度表,根据温度表上的示数,与一个预设的数值进行比较,与该预设的数值相差较大时,打开主动控制阀40,从而使得油分离器20的分离油通过第二管路72流动至压缩机10的吸气管80,或者在压缩机10的启动阶段或压缩机10的排气压力可能波动较小的时段,将主动控制阀40打开一段时间。虽然不如电子控制的方式更加迅速,但是当储油器30的容积较大且压缩机10允许其内的油量下降较大,无需在短时间内迅速切换第一管路71的连通状态的情形下,也是一种可选的方式。In another implementation manner, the controller may not be provided, and correspondingly, the
如图4所示,优选的,控制器与温度传感器60电连接,控制器用于获取温度传感器60检测的回油温度。As shown in FIG. 4 , preferably, the controller is electrically connected to the temperature sensor 60 , and the controller is used to obtain the return oil temperature detected by the temperature sensor 60 .
通过将控制器与温度传感器60电连接,以获取温度传感器60检测到的储油器30的回油温度,能够反映储油器30的储油时长,以便控制相应的主动控制阀40进行操作。By electrically connecting the controller with the temperature sensor 60 to obtain the oil return temperature of the
如图4所示,优选的,主动控制阀40用于在第一预设时长内回油温度的与压缩机10的排气温度的温度差值大于等于第一预设温度差时导通第二管路72;和/或,主动控制阀40用于在第一预设时段内压缩机10的排气压力的波动值小于预设波动值时导通第一管路71。As shown in FIG. 4 , preferably, the
当油分离器20的分离油在储油器30中储存较长时间,分离油向环境中散热较多故而温度较低。即,第一预设时长内回油温度与压缩机10的排气温度相差较大,说明压缩机10在油量相对较少的状态下工作的时间较长,此时,主动控制阀40可以在控制器的控制下导通第三管路73。由于压缩机 10的吸气口压力远小于压缩机10的排气压力,二者压差较大,所以迅速地向压缩机10中补充分离油,以保证压缩机10的工作状态正常。When the separated oil of the
和/或,还可以检测压缩机10的排气压力波动值,如果压缩机10的排气压力波动值较小,说明不易利用压缩机10与储油器30压力变化,通过第一单向阀51和第二单向阀52实现自发的分离油回流,此时可以主动打开主动控制阀40,进行回油,以保证压缩机10的工作状态正常。And/or, the fluctuation value of the exhaust pressure of the
如图4所示,优选的,第二管路72上还设有毛细管99。As shown in FIG. 4 , preferably, a capillary 99 is further provided on the
通过设置毛细管99,可以起到一定的节流作用,从而避免回流至压缩机10的吸气管80的分离油温度过高而提升压缩机10的排气温度,压缩机 10可靠性下降。By arranging the
如图7所示,不设置温度传感器情形下的实施例的动作原理为:As shown in FIG. 7 , the operating principle of the embodiment without setting the temperature sensor is as follows:
以功率为10hp的室外机为例,油分离器分离的油约为0.1L/min。在仅通过第三管路和第四管路使得分离油回流的场景中,若第一单向阀及第二单向阀入口侧与出口侧压力差为0.01MPa,则单向阀流量系数需在0.02以上。Taking an outdoor unit with a power of 10hp as an example, the oil separated by the oil separator is about 0.1L/min. In the scenario where the separated oil is returned only through the third pipeline and the fourth pipeline, if the pressure difference between the inlet side and the outlet side of the first check valve and the second check valve is 0.01MPa, the flow coefficient of the check valve needs to be above 0.02.
流量系数可按以下公式计算:The flow coefficient can be calculated according to the following formula:
流量系数=0.022×油流量[L/min]×{油比重/压力差[MPa]}×0.5Flow coefficient=0.022×oil flow rate [L/min]×{oil specific gravity/pressure difference [MPa]}×0.5
假设储油器内分离油可每5min向压缩机本体移动1回,则需要0.5L以上容量。Assuming that the separated oil in the oil accumulator can move to the compressor body once every 5 minutes, a capacity of more than 0.5L is required.
在仅仅通过第二管路回流分离油的场景中,根据测试结果经验值,毛细管尺寸约为内径1.0mm、长度700mm。In the scenario where the oil is separated by backflow only through the second pipeline, according to the empirical value of the test results, the size of the capillary is about 1.0 mm in inner diameter and 700 mm in length.
自压缩机启动开始,电磁阀打开第二预设时长Tr。本实施例中,一般来说压缩机启动到排气压力持续上升时间一般不超过20分钟,则第二预设时长Tr也可以约为20min。若电磁阀开启的时间达到20min,则电磁阀可以关闭。分离油可以通过第一单向阀、储油器、第二单向阀的路径回流至压缩机。Since the compressor is started, the solenoid valve is opened for a second preset time period Tr. In this embodiment, generally speaking, the time from the compressor startup to the continuous rise of the exhaust pressure is generally not more than 20 minutes, and the second preset time period Tr may also be about 20 minutes. If the solenoid valve is open for 20 minutes, the solenoid valve can be closed. The separated oil can be returned to the compressor through the path of the first one-way valve, the oil accumulator, and the second one-way valve.
此外,在压缩机停机下经过一段时间后再启动时,电磁阀也可以打开第二预设时长Tr。在这种情形下,一般来说从压缩机停机到各冷媒管路均圧所需时间约为30min。如果停机后再启动,经过时间超过30分钟,则也可以将电磁阀打开,使得分离油从毛细管回流到压缩机的吸气口。In addition, when the compressor is stopped after a period of time and then restarted, the solenoid valve may also be opened for a second preset time period Tr. In this case, generally speaking, the time required from the compressor shutdown to the pressure of each refrigerant pipeline is about 30 minutes. If it is restarted after shutdown, and the elapsed time exceeds 30 minutes, the solenoid valve can also be opened, so that the separated oil flows back from the capillary to the suction port of the compressor.
如图8所示,具有温度传感器的情形下的实施例动作原理为:As shown in FIG. 8 , the operating principle of the embodiment with a temperature sensor is as follows:
以压缩机的上一次停机为该过程的开始时刻。Take the last shutdown of the compressor as the start time of the process.
压缩机停机后,停机时长Tcs开始计时,判断压缩机是否开始运行,如果压缩机开始运行,则对测温时间Tr开始计时;如果压缩机并未开始运行,则继续对停机时长Tcs延续计时。After the compressor is stopped, the shutdown time Tcs starts to count to determine whether the compressor starts to run. If the compressor starts to run, the temperature measurement time Tr starts to count; if the compressor does not start to run, the shutdown time Tcs continues to be counted.
当测温时间Tr开始计时后,检测压缩机的排气温度Td(压缩机的排气温度的检测,属于现有技术,本申请不再赘述),并检测温度传感器的温度Tor,判断二者的差值是否超过第一预设温度差。其中,需要说明的是,由于温度传感器检测的第四管路中的分离油,是已经停留在储油器中,或从储油器中穿过的分离油,其距离从压缩机的排气口出来已经有一段时间,所以温度传感器的温度Tor应该是小于压缩机的排气温度Td的。二者的差值,指的是二者温度数值所相差的绝对值。When the temperature measurement time Tr starts to count, the exhaust temperature Td of the compressor is detected (the detection of the exhaust temperature of the compressor belongs to the prior art, which is not repeated in this application), and the temperature Tor of the temperature sensor is detected to determine the two Whether the difference exceeds the first preset temperature difference. Among them, it should be noted that, since the separated oil in the fourth pipeline detected by the temperature sensor is the separated oil that has stayed in the oil accumulator, or has passed through the oil accumulator, the distance from the exhaust gas of the compressor It has been a while since the outlet came out, so the temperature Tor of the temperature sensor should be less than the discharge temperature Td of the compressor. The difference between the two refers to the absolute value of the difference between the two temperature values.
第一预设温度差,可以定为10℃。当二者的差值小第一预设温度差时,可以将Tr重新开始计时。如果二者的差值大于第一预设温度差时,则判断 Tr是否已经达到第一预设时长,例如第一预设时长可以为5分钟。如果Tr未达到第一预设时长,则可以继续检测Tor和Td,并判断二者差值。如果Tr达到第一预设时长,则将电磁阀打开。The first preset temperature difference may be set to 10°C. When the difference between the two is smaller than the first preset temperature difference, the timing of Tr can be restarted. If the difference between the two is greater than the first preset temperature difference, it is determined whether Tr has reached the first preset duration, for example, the first preset duration may be 5 minutes. If Tr does not reach the first preset duration, Tor and Td may continue to be detected, and the difference between the two may be determined. If Tr reaches the first preset time period, the solenoid valve is opened.
然后检测排气温度Td和利用温度传感器检测第四管路的分离油温度 Tor,判断二者的差值是否超过第一预设温度差。如果超过,则使得电磁阀继续保持打开状态并继续检测。如果二者的差值小于第一预设温度差,说明很可能是储油器中的分离油开始通过第四管路向压缩机回流,则将电磁阀关闭,该流程结束。Then, the exhaust gas temperature Td is detected and the temperature sensor is used to detect the separated oil temperature Tor of the fourth pipeline, and it is determined whether the difference between the two exceeds the first preset temperature difference. If it is exceeded, the solenoid valve is kept open and the detection is continued. If the difference between the two is less than the first preset temperature difference, it is likely that the separated oil in the oil accumulator starts to flow back to the compressor through the fourth pipeline, the solenoid valve is closed, and the process ends.
此外,当例如在中午时间等室内负载变动较小的时刻,即使压缩机的排气压力波动不大,无法利用第一单向阀、储油器和第二单向阀的流路实现油分离器到压缩机的油的回流,也可以通过打开的电磁阀和毛细管将分离油回流至压缩机的吸气口,防止压缩机油量不足。In addition, when the fluctuation of the indoor load is small, such as at noon time, even if the discharge pressure of the compressor does not fluctuate greatly, oil separation cannot be achieved by using the flow paths of the first check valve, the oil accumulator, and the second check valve. To prevent the return of oil from the compressor to the compressor, the separated oil can also be returned to the suction port of the compressor through the open solenoid valve and capillary to prevent insufficient oil in the compressor.
综上所述,本实用新型具有以下优点:To sum up, the utility model has the following advantages:
1、不会在油分离器的分离油返回压缩机本体时,引起排气冷媒经由回油管移到压缩机吸气管的现象。因此,不会导致室内机冷媒流量减少并引起制冷能力或制热能力下降。1. When the separated oil of the oil separator returns to the compressor body, it will not cause the exhaust refrigerant to move to the compressor suction pipe through the oil return pipe. Therefore, it will not cause a decrease in the refrigerant flow rate of the indoor unit and cause a decrease in cooling capacity or heating capacity.
2、不会在油分离器的分离油返回压缩机本体时,出现高温排气冷媒混入吸气冷媒的现象。因此,不会导致排气温度升高,造成压缩机可靠性下降问题。2. When the separated oil of the oil separator returns to the compressor body, the phenomenon that the high-temperature exhaust refrigerant is mixed into the suction refrigerant will not occur. Therefore, it will not cause the temperature of the exhaust gas to rise, causing the problem of reducing the reliability of the compressor.
3、无需使用泵,不会引起空调器的制造成本上升,也可防止制冷消耗功率或は制热消耗功率增大。3. There is no need to use a pump, which will not cause an increase in the manufacturing cost of the air conditioner, and can also prevent the increase of cooling power consumption or heating power consumption.
4、压缩机启动时,即使油无法通过储油器从油分离器移向压缩机,也可通电磁阀从油分离器移向压缩机。因此,可防止压缩机启动阶段的油量不足问题。4. When the compressor starts, even if the oil cannot be moved from the oil separator to the compressor through the oil accumulator, the solenoid valve can be moved from the oil separator to the compressor. Therefore, the oil shortage problem in the compressor startup phase can be prevented.
5、通常状态下,可以正常利用压缩机的排气压力波动,由第一单向阀、储油器和第二单向阀向压缩机回油。非必要时不使用第二回油管,因此可防止制冷能力或制热能力降低、或排气温度上升引起的压缩机可靠性下降问题。5. Under normal conditions, the exhaust pressure fluctuation of the compressor can be used normally, and the oil is returned to the compressor from the first one-way valve, the oil accumulator and the second one-way valve. The second oil return pipe is not used when it is not necessary, so it can prevent the reliability of the compressor from decreasing due to the decrease of cooling capacity or heating capacity, or the increase of discharge temperature.
本实用新型还提供一实施例,该实施例提供的空调室外机,包括上述的冷媒压缩装置。The present invention also provides an embodiment. The outdoor unit of the air conditioner provided by the embodiment includes the above-mentioned refrigerant compression device.
通过在空调室外机中设置上述冷媒压缩装置,相应地,该空调室外机具有上述冷媒压缩装置的所有优势,在此不再一一赘述。By arranging the above refrigerant compressing device in the outdoor unit of the air conditioner, correspondingly, the outdoor unit of the air conditioner has all the advantages of the above refrigerant compressing device, which will not be repeated here.
本实用新型还提供一实施例,该实施例提供的空调器,包括上述的空调室外机。The present invention also provides an embodiment. The air conditioner provided by this embodiment includes the above-mentioned outdoor unit of the air conditioner.
通过在空调器中设置上述空调室外机,相应地,该空调器具有上述空调室外机的所有优势,在此不再一一赘述。By arranging the above air conditioner outdoor unit in the air conditioner, correspondingly, the air conditioner has all the advantages of the above air conditioner outdoor unit, which will not be repeated here.
虽然本实用新型披露如上,但本实用新型并非限定于此。任何本领域技术人员,在不脱离本实用新型的精神和范围内,均可作各种更动与修改,因此本实用新型的保护范围应当以权利要求所限定的范围为准。Although the present invention is disclosed above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention should be based on the scope defined by the claims.
最后,还需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。Finally, it should also be noted that in this document, relational terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply these entities or that there is any such actual relationship or sequence between operations. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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Effective date of registration: 20221021 Address after: 315191 No. 1166 Mingguang North Road, Jiangshan Town, Ningbo, Zhejiang, Yinzhou District Patentee after: NINGBO AUX ELECTRIC Co.,Ltd. Patentee after: AUX AIR CONDITIONING LIMITED BY SHARE Ltd. Address before: 315191 No. 1166 Mingguang North Road, Jiangshan Town, Ningbo, Zhejiang, Yinzhou District Patentee before: NINGBO AUX ELECTRIC Co.,Ltd. Patentee before: Ningbo Oxfam intelligent commercial air conditioning manufacturing Co.,Ltd. |
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Address after: 315191 No. 1166 Mingguang North Road, Jiangshan Town, Ningbo, Zhejiang, Yinzhou District Patentee after: NINGBO AUX ELECTRIC Co.,Ltd. Country or region after: China Patentee after: AUX AIR CONDITIONING LIMITED BY SHARE Ltd. Address before: No. 1166 Mingguang North Road, Jiangshan Town, Ningbo, Zhejiang, Yinzhou District Patentee before: NINGBO AUX ELECTRIC Co.,Ltd. Country or region before: China Patentee before: AUX AIR CONDITIONING LIMITED BY SHARE Ltd. |