CN217265602U - Quick saccharification equipment of wheat juice - Google Patents

Abstract

The embodiment of the application relates to quick saccharification equipment of wheat juice, saccharification jar for the open end including the top, fix on the saccharification jar and be located the operation panel of saccharification jar top, establish the lift module on the operation panel, establish the stirring module on the lift module, evenly set up a plurality of arc fixed plates on the stirring module and order and the one end fixed connection's of keeping away from the stirring module solid fixed ring of each arc fixed plate, there is the gap between the adjacent arc fixed plate, the lift module drives stirring module reciprocating motion in vertical direction, the arc fixed plate mid portion highly is higher than both sides. The wort rapid saccharification equipment disclosed by the embodiment of the application improves the consistency of wort saccharification products in a rolling and extruding mode.

Description

Quick saccharification equipment of wheat juice

Technical Field

The application relates to the technical field, in particular to a rapid wort saccharification device.

Background

Wort saccharification is an important process in the beer production process, the final taste and flavor are directly related, most of the existing production processes are used for infiltration, and the process has the problem of uneven internal temperature distribution, so that the consistency of wort saccharification products is poor.

Disclosure of Invention

The embodiment of the application provides a quick saccharification equipment of wort, improves the uniformity of wort saccharification product through rolling and extrusion mode.

The above object of the embodiments of the present application is achieved by the following technical solutions:

the embodiment of this application provides a quick saccharification equipment of wort, includes:

a saccharification tank with an open top end;

the operation platform is fixed on the saccharification tank and is positioned above the top end of the saccharification tank;

the lifting module is arranged on the operating platform;

the stirring module is arranged on the lifting module;

the arc-shaped fixing plates are uniformly arranged on the stirring module by taking the axis of the stirring module as a reference, and gaps exist between the adjacent arc-shaped fixing plates; and

the fixing ring is fixedly connected with one end of each arc-shaped fixing plate far away from the stirring module in sequence;

wherein, lifting module drives stirring module reciprocating motion in vertical direction, and the height of arc fixed plate middle part is higher than both sides.

In a possible implementation manner of the embodiment of the present application, the method further includes:

the pressing plate is connected with the stirring module in a sliding way;

the long groove is formed in the pressure plate and is used for enabling one part of the arc-shaped fixing plate to penetrate through the pressure plate; and

and the fixing device is arranged on the pressure plate and used for fixing the pressure plate on the fixing ring.

In a possible implementation manner of the embodiment of the application, the fixing device comprises a fixing chain fixed on the platen and a hook arranged on the fixing chain;

the hook can be fixed on the fixing ring.

In a possible implementation manner of the embodiment of the application, the fixing device comprises a fixing rod rotatably connected to the pressure plate and an arc-shaped plate arranged on the fixing rod;

the arc-shaped plate can be abutted against the fixing ring.

In a possible implementation manner of the embodiment of the application, when the pressure plate is fixed to the fixing ring, a gap through which the material flows exists between the long groove and the arc-shaped fixing plate.

In a possible implementation manner of the embodiment of the application, the slits are symmetrically distributed on two sides of the arc-shaped fixing plate.

In a possible implementation manner of the embodiment of the present application, the lifting module includes:

the linear module is vertically fixed on the operating platform; and

the lifting platform is arranged on the linear module.

In a possible implementation manner of the embodiment of the application, the stirring module includes:

the transition table is fixed on the lifting table;

a stirring shaft, wherein the first end of the stirring shaft is rotationally connected with the transition table, and the second end of the stirring shaft extends into the saccharification tank; and

and the power device is arranged on the lifting platform and is connected with the first end of the stirring shaft.

Drawings

FIG. 1 is a schematic view of the internal structure of a wort rapid-mashing apparatus according to an embodiment of the present disclosure.

Fig. 2 is a schematic structural diagram of a platen according to an embodiment of the present disclosure.

Fig. 3 is a schematic diagram illustrating a relative position of an arc-shaped fixing plate and a platen, which is provided by an embodiment of the present application.

Fig. 4 is a schematic view of a platen according to an embodiment of the present disclosure when the platen is fixed to a fixing ring.

Fig. 5 is a schematic view of another platen according to an embodiment of the present invention, when the platen is fixed to a fixing ring.

In the figure, 11, a saccharification tank, 12, an operation platform, 13, a lifting module, 14, a stirring module, 15, an arc-shaped fixing plate, 16, a fixing ring, 21, a pressure plate, 22, a long groove, 23, a fixing device, 231, a fixing chain, 232, a hook, 233, a fixing rod, 234, a fixing plate, 131, a linear module, 132, a lifting platform, 141, a transition platform, 142, a stirring shaft, 143 and a power device.

Detailed Description

The technical solution of the present application will be described in further detail below with reference to the accompanying drawings.

Referring to fig. 1, a wort rapid saccharification apparatus disclosed in the embodiment of the present application is composed of a saccharification tank 11, an operation platform 12, a lifting module 13, a stirring module 14, an arc-shaped fixing plate 15, a fixing ring 16, and the like, wherein the saccharification tank 11 is used for holding a raw material, the raw material is added through the top end of the saccharification tank 11, and the top end of the saccharification tank 11 is an open end.

The operation table 12 is fixedly installed on the saccharification tank 11 and positioned above the top end of the saccharification tank 11, the lifting module 13 is installed on the operation table 12, and the stirring module 14 is installed on the lifting module 13. In the production process, the stirring module 14 can stir the raw materials in the saccharification jar 11, and the lifting module 13 can drive the stirring module 14 to move in the vertical direction, so that the stirring module 14 can fully stir the raw materials in the saccharification jar 11, and if the stirring module 14 does not rotate in the descending process, the stirring module 14 can extrude the raw materials in the saccharification jar 11, thereby improving the precipitation degree of flavor substances.

The quantity of arc fixed plate 15 is a plurality of to the axis of stirring module 14 is the benchmark, and these arc fixed plate 15 evenly set up on stirring module 14, has the gap between the adjacent arc fixed plate 15, and the effect in gap makes the in-process that arc fixed plate 15 moved in the vertical direction, and the raw materials in saccharification jar 11 can pass arc fixed plate 15, and the purpose reduces the resistance that arc fixed plate 15 removed the in-process.

The fixing ring 16 is fixedly connected to one end of each arc-shaped fixing plate 15 away from the stirring module 14, and the main reinforcing function is to prevent the arc-shaped fixing plates 15 from bending during frequent lifting.

In connection with a specific production process, the raw material is fed into the saccharification tank 11, and then hot water is fed, the temperature of which is determined according to the process and is different in different processes. Subsequently, the stirring module 14 is activated to start stirring the mixture in the mash tun 11 so that the raw material and the hot water can be sufficiently contacted.

During the stirring process, the lifting module 13 also drives the stirring module 14 to move in the vertical direction, so as to stir the mixture in different height areas in the saccharification tank 11. It will be appreciated that because of the large amount of solids present in the mixture, it is difficult to achieve adequate agitation by simple fixed position agitation, and even if the circulation of the mixture in the vertical direction can be achieved by the paddle thrust, the velocity of the flow is slow and adequate saccharification cannot be achieved within the limited time that the hot water temperature drops.

In addition, referring to fig. 3, the middle part of the arc-shaped fixing plate 15 is higher than the two sides, so that the mixture above the arc-shaped fixing plate 15 can be pushed to flow to the two sides in the rising process, and the resistance in the rising process is reduced; in the descending process, the mixture below the arc-shaped fixing plate 15 can be extruded, and the function of improving the saccharification speed can be achieved.

On the whole, the quick saccharification equipment of wort that this application embodiment provided through the extrusion to the mixture at the ascending abundant stirring of vertical direction and removal in-process, can make hot water and raw materials contact more abundant, can also make the temperature distribution in the saccharification jar 11 trend unanimously simultaneously, helps improving the uniformity of product quality.

Referring to fig. 2 and 3, as an embodiment of the wort rapid-saccharifying apparatus provided by the application, a pressing plate 21 is added, and the pressing plate 21 is slidably connected with the stirring module 14 and is used for filling the gap between the arc-shaped fixing plates 15 so as to obtain a better extruding effect.

The pressing plate 21 is provided with a plurality of elongated slots 22, and the elongated slots 22 are used for enabling a part of the arc-shaped fixing plate 15 to penetrate through the pressing plate 21, so that the pressing plate 21 can reduce gaps among the arc-shaped fixing plates 15 in the descending process of the stirring device 14, and the effect of improving the extrusion effect can be achieved.

The pressure plate 21 is fixed on the fixing ring 16 through the fixing device 23, when the pressure plate 21 is required to be pressed, the pressure plate 21 is fixed on the fixing ring 16 through the fixing device 23, and after the pressing is finished, the connection between the fixing device 23 and the fixing ring 16 is disconnected.

The fixing device 23 has the following two structures,

first, referring to fig. 4, the fixing device 23 includes a fixing chain 231 fixed on the platen 21 and a hook 232 provided on the fixing chain 231, and when fixing is required, the hook 232 can be hung on the fixing ring 16, and after use, the hook 232 is removed from the fixing ring 16.

Secondly, referring to fig. 5, the fixing device 23 includes a fixing rod 233 rotatably connected to the pressure plate 21 and an arc plate 234 disposed on the fixing rod 233, the fixing rod 233 is rotated when fixing is needed, so that the arc plate 234 can abut against the fixing ring 16, and when fixing is not needed, the fixing rod 233 is rotated reversely, so that the arc plate 234 is separated from the fixing ring 16.

In both of the above-mentioned connection modes, when the fixing ring 16 moves downward, a pushing force is first applied to the hook 232 or the arc plate 234, and the pressing plate 21 is simultaneously moved downward. The fixing chain 231 is in a tight state at this time, and the arc-shaped plate 234 can be always hung on the fixing ring 16.

When the hook 232 or the arc 234 is out of contact with the fixing ring 16, the platen 21 floats on the surface of the mixture in the mash tub 11 due to a large resistance.

Further, when the pressure plate 21 is fixed on the fixing ring 16, a gap for material to flow through exists between the long groove 22 and the arc-shaped fixing plate 15, which enables the mixture right below the pressure plate 21 to pass through, and reduces the resistance of the pressure plate 21 in the descending process, because if there is no gap, the mixture can only flow from the tank wall of the saccharification tank 11 to the upper side of the pressure plate 21, but the gap is small, which causes the resistance of the pressure plate 21 in the descending process to be too large.

Further, the slits are symmetrically distributed on both sides of the arc-shaped fixing plate 15.

Referring to fig. 1, as an embodiment of the apparatus for rapid mashing of wort provided by the present application, the lifting module 13 is composed of a linear module 131 and a lifting table 132, the linear module 131 is vertically fixed on the operating table 12, the lifting table 132 is installed on the linear module 131 and can move in the vertical direction under the driving of the linear module 131, and the stirring module 14 is installed on the lifting table 132.

Referring to fig. 1, as a specific embodiment of the apparatus for rapidly saccharifying wort, the stirring module 14 comprises a transition table 141, a stirring shaft 142 and a power device 143, the transition table 141 is fixed on the lifting table 132, a first end of the stirring shaft 142 is rotatably connected to the transition table 141, a second end of the stirring shaft 142 extends into the saccharifying tank 11, and the power device 143 is fixed on the lifting table 132 and connected to a first end of the stirring shaft 142 for driving the stirring shaft 142 to rotate around its own axis.

In some possible implementations, the power device 143 is composed of a motor and a speed reducer, the speed reducer is fixed on the lifting platform 132, the motor is connected to an input end of the speed reducer, and an output end of the speed reducer is connected to the first end of the stirring shaft 142.

The transition table 141 is used for bearing the thrust applied to the stirring shaft 142 by the arc-shaped fixing plate 15 and the pressure plate 21 in the descending process, and the thrust is prevented from acting on the power device 143 to cause the damage of the power device 143.

The embodiments of the present invention are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereby, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims (8)

1. A rapid wort saccharification equipment is characterized by comprising:

a saccharification tank (11) with an open top end;

an operation table (12) which is fixed on the saccharification tank (11) and is positioned above the top end of the saccharification tank (11);

a lifting module (13) arranged on the operating platform (12);

a stirring module (14) arranged on the lifting module (13);

the arc-shaped fixing plates (15) are uniformly arranged on the stirring module (14) by taking the axis of the stirring module (14) as a reference, and gaps exist between every two adjacent arc-shaped fixing plates (15); and

the fixing ring (16) is fixedly connected with one end of each arc-shaped fixing plate (15) far away from the stirring module (14) in sequence;

wherein, lifting module (13) drive stirring module (14) reciprocating motion in vertical direction, and the height of arc fixed plate (15) middle part is higher than both sides.

2. The apparatus for rapid mashing of wort according to claim 1, further comprising:

a pressure plate (21) which is connected with the stirring module (14) in a sliding way;

the long groove (22) is formed in the pressing plate (21) and is used for enabling a part of the arc-shaped fixing plate (15) to penetrate through the pressing plate (21); and

and a fixing device (23) which is arranged on the pressure plate (21) and is used for fixing the pressure plate (21) on the fixing ring (16).

3. The wort rapid saccharification apparatus of claim 2, wherein the fixing device (23) comprises a fixing chain (231) fixed on the pressure plate (21) and a hook (232) arranged on the fixing chain (231);

the hook (232) can be fixed on the fixing ring (16).

4. The apparatus for rapid mashing of wort according to claim 2, wherein the fixing means (23) comprises a fixing rod (233) rotatably connected to the platen (21) and an arc-shaped plate (234) provided on the fixing rod (233);

the arc-shaped plate (234) can abut against the fixing ring (16).

5. The wort rapid saccharification equipment of any one of claims 2 to 4, wherein when the pressure plate (21) is fixed on the fixing ring (16), a gap for material to flow through exists between the long groove (22) and the arc-shaped fixing plate (15).

6. The apparatus for rapid mashing of wort according to claim 5, wherein the slits are symmetrically arranged on both sides of the arc-shaped fixing plate (15).

7. Apparatus for the rapid mashing of wort according to claim 1, characterised in that the lifting module (13) comprises:

the linear module (131) is vertically fixed on the operating platform (12); and

an elevating platform (132) is arranged on the linear module (131).

8. Apparatus for the rapid mashing of wort according to claim 7, wherein the stirring module (14) comprises:

a transition table (141) fixed on the lifting table (132);

the first end of the stirring shaft (142) is rotationally connected with the transition table (141), and the second end of the stirring shaft extends into the saccharification tank (11); and

and the power device (143) is arranged on the lifting platform (132) and is connected with the first end of the stirring shaft (142).

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