CN217263826U - Take winder of rewinding function - Google Patents
Take winder of rewinding function Download PDFInfo
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- CN217263826U CN217263826U CN202220198624.9U CN202220198624U CN217263826U CN 217263826 U CN217263826 U CN 217263826U CN 202220198624 U CN202220198624 U CN 202220198624U CN 217263826 U CN217263826 U CN 217263826U
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- 238000004804 winding Methods 0.000 claims abstract description 105
- 239000000835 fiber Substances 0.000 claims abstract description 23
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 claims description 25
- 230000008569 process Effects 0.000 claims description 22
- 230000007246 mechanism Effects 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 10
- 230000008859 change Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000012797 qualification Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920006253 high performance fiber Polymers 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
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- Tension Adjustment In Filamentary Materials (AREA)
Abstract
The utility model discloses a winding machine with a rewinding function, which comprises a wire releasing device, a driving device, a tension device, a winding device, a wire guiding device and a controller; the filament discharging device and the driving device are arranged below the winding device in parallel, a plurality of filament guiding devices are arranged for guiding the direction of the fiber, and the tension device is arranged on the right side of the winding device; the utility model discloses a take winder of rewinding function controls and realizes the purpose of rewinding into qualified spindle again with the substandard product spindle through the controller, guarantees that the spindle qualification rate is hundredth percent, improves the product benefit, practices thrift the cost.
Description
Technical Field
The utility model relates to an industrial manufacturing field, concretely relates to take winder of rewinding function.
Background
In the high-performance fiber industry, fiber tows are processed and processed through chemical treatment, different fiber raw materials and different processing technologies, and after a series of complex processing, the fiber tows need to be wound into qualified spindles to be subjected to the next procedure.
In the winding machine in the prior art, due to unforeseen mechanical or electrical faults, unqualified spindles can be produced, the existing winding process is batch production of a production line, and small batches of unqualified spindles cannot be rewound, so that the material cost is wasted, and the efficiency is reduced.
SUMMERY OF THE UTILITY MODEL
To the technical problem who exists among the prior art, the utility model discloses an aim at: the winder with the rewinding function is provided, and unqualified spindles can be rewound, or the unqualified spindles can be rewound into spindles with required length or diameter according to requirements, and the spindles can be used in the next procedure; the rewinding speed of the winder with the rewinding function can be set according to needs, unqualified spindles are rewound into qualified spindles in a short time, the use of the next procedure is not influenced, the enterprise benefit is greatly improved, and the waste of material cost is avoided; and each winder with rewinding can be used independently, has wide application range and can be rewound into qualified spindles with various requirements according to requirements.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a winding machine with a rewinding function comprises a winding device, a driving device, a wire releasing device, a tension device, a wire guiding device and a controller; the filament unwinding device and the driving device are arranged below the winding device in parallel, the fiber direction is guided by the plurality of filament guiding devices, the tension device is arranged on the right side of the winding device, and the controller is respectively electrically connected with the driving motor of the driving device, the winding motor and the reciprocating motor of the winding device and the angle sensor of the tension device.
Further, the winding machine further comprises an installation plate, and the winding device, the driving device, the wire releasing device, the tension device, the wire guiding device and the controller are all arranged on the installation plate.
Further, the winding device comprises a winding spindle, a winding motor, a winding belt wheel, a winding belt, a reciprocating mechanism and a reciprocating motor; the winding spindle and the reciprocating mechanism are arranged right in front of the mounting plate, the reciprocating motor is in transmission connection with the reciprocating mechanism and is arranged behind the reciprocating mechanism, the winding motor rotates the winding belt wheel to drive the winding belt to rotate the winding spindle, and the winding motor is arranged behind the winding spindle.
Further, the controller receives the speed of the winding motor and controls the reciprocating motor to rotate according to the set winding ratio and the matching winding speed.
Further, the driving device comprises a driving roller, a driving motor, a driving wheel and a driving belt; the drive roller pass through flange seat bearing connection and fix just before the mounting panel, the drive roller directly links with the drive wheel, driving motor drive wheel make the drive roller rotate through the drive belt.
Further, the controller receives and controls the driving motor to rotate according to the following speed set by the program.
Furthermore, the filament discharging device comprises a filament discharging spindle shaft, a doffing handle, a doffing disc, a tensioning belt, a tensioning spring, an adjusting screw and a fixing plate; the tail end of the yarn releasing spindle shaft is provided with a yarn dropping disc which is arranged right in front of the mounting plate through a flange seat, and a yarn dropping handle is arranged on the side surface of the yarn dropping disc and below the yarn dropping handle, so that the yarn dropping disc has enough space and size to move backwards after the yarn dropping handle is rotated; the tensioning belt is connected with a tensioning spring and an adjusting screw and is fixed on the fixing plate and in friction connection with a shaft sleeve in the yarn releasing spindle shaft, and the adjusting screw is used for adjusting the friction coefficient in the yarn releasing process and changing the tension of the yarn releasing process spindle.
Furthermore, the tension device comprises a tension rod, a tension wheel, a tension cylinder, a tension linkage block and an angle sensor; the tension wheel passes through the fix with screw at the tension bar front end, and the tension bar passes through the flange seat that the bearing is connected and fixes just in front of the mounting panel, and tension linkage piece is connected the tension bar and is fixed behind the mounting panel with the tension cylinder, directly links with angle sensor at last, and the tension cylinder makes the tension bar swing according to setting for atmospheric pressure, and the change is followed to the swing process angle sensor voltage value of tension bar.
Furthermore, the controller receives and controls the angle sensor to keep the voltage value of about 2.2V in the rewinding process, and the wire unwinding speed and the winding speed are matched.
Furthermore, the installation positions of the multiple sets of yarn guiding devices are different in installation position and shape according to the fiber characteristics of the rewinding spindle, and damage and filament width change of the fibers in the rewinding process are guaranteed.
In general, the utility model has the advantages as follows:
the winding machine with the rewinding function of the utility model controls the winding device to wind according to the simulation speed through the controller, and the driving device controls the speed to follow the winding rotation through the following tension swing set by the controller, so as to ensure the speed of the rewinding process to be controllable;
according to the winding machine with the rewinding function, the position of the godet roller device can be redesigned according to the characteristics of different fiber tows, so that the potential hazards of reducing fiber friction points and changing the filament width in the rewinding process are reduced;
thirdly, the utility model discloses a take winder of rewinding function can set for the length or the diameter of rewinding through the controller, satisfies the functional need of subsequent handling, but the independent operation practices thrift the cost, saves time, satisfies most small enterprise unit demand.
Drawings
Fig. 1 is a schematic diagram of the present invention.
Fig. 2 is a fiber routing diagram of the present invention.
Fig. 3 is a schematic diagram of the control principle of the present invention.
Fig. 4 is a schematic structural view of the winding device of the present invention.
Fig. 5 is a schematic structural diagram of the driving device of the present invention.
Fig. 6 is a schematic structural view of the filament feeding device of the present invention.
Fig. 7 is a schematic structural view of the tension device of the present invention.
Wherein: the device comprises a winding device 1, a filament unwinding device 2, a driving device 3, a tension device 4, a godet roller device 5, a winding motor 6, a winding belt wheel 7, a winding belt 8, a winding spindle 9, a reciprocating mechanism 10, a reciprocating motor 11, a driving motor 12, a driving belt 13, a driving wheel 14, a driving roller 15, a yarn unwinding spindle 16, a yarn dropping disc 17, a tensioning belt 18, an adjusting screw 19, a fixing plate 20, a tensioning spring 21, a yarn dropping handle 22, a flange seat 23, a tension wheel 24, a tension rod 25, a flange seat 26, a tension linkage block 27, an angle sensor 28, a tension cylinder 29, a fiber tow 30, a controller 31 and a mounting plate 32.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
A winding machine with a rewinding function comprises a winding device 1, a driving device 3, a wire releasing device 2, a tension device 4, a wire guiding device 5 and a controller 31; the filament unwinding device 2 and the driving device 2 are arranged below the winding device 1 in parallel, the filament guiding devices 5 guide the fiber to move, the tension device 4 is arranged on the right side of the winding device 1, and the controller 31 is respectively and electrically connected with the driving motor 12 of the driving device 3, the winding motor 6 and the reciprocating motor 11 of the winding device 1 and the angle sensor 28 of the tension device 4.
The winding machine further comprises a mounting plate 32, and the winding device 1, the driving device 3, the wire releasing device 2, the tension device 4, the wire guiding device 5 and the controller 31 are all arranged on the mounting plate 32.
The wire winding device 2 comprises a winding spindle 9, a winding motor 6, a winding belt wheel 7, a winding belt 8, a reciprocating mechanism 10 and a reciprocating motor 11; the winding spindle 9 and the reciprocating mechanism 10 are arranged right in front of the mounting plate 32, the reciprocating motor 11 is in transmission connection with the reciprocating mechanism 10 and is arranged behind the reciprocating mechanism 10, the winding motor 6 rotates the winding belt wheel 7 to drive the winding belt 8 to rotate the winding spindle 9, and the winding motor 6 is arranged behind the winding spindle 9.
The controller 31 receives the speed of the winding motor 6 and controls the reciprocating motor 11 to rotate according to the set winding ratio and the matching winding speed.
The driving device 3 comprises a driving roller 15, a driving motor 12, a driving wheel 14 and a driving belt 13; the driving roller 15 is connected and fixed right in front of the mounting plate 32 through a flange seat bearing, the driving roller 15 is directly connected with the driving wheel 14, and the driving motor 12 drives the driving wheel 14 through the driving belt 13 to enable the driving roller 15 to rotate.
The controller 31 receives and controls the drive motor 12 to rotate at the programmed follow-up speed.
The silk discharging device 2 comprises a yarn discharging spindle 16, a doffing handle 22, a doffing disc 17, a tensioning belt 18, a tensioning spring 21, an adjusting screw 19 and a fixing plate 20; the tail end of the yarn releasing spindle 16 is provided with a yarn dropping disc 17 which is arranged right in front of the mounting plate 32 through a flange seat, and a yarn dropping handle 22 is arranged on the side surface of the yarn dropping disc 17 and below the yarn dropping handle 22, so that the yarn dropping disc 17 has enough space and size to move backwards after the yarn dropping handle 22 is rotated; the tension belt 18 is connected with a tension spring 21 and an adjusting screw 19 and is fixed on a fixing plate 20 and is in friction connection with a shaft sleeve in the yarn releasing spindle 16, and the adjusting screw 19 is used for adjusting the friction coefficient of the yarn releasing process and changing the tension of the yarn releasing process spindle.
The tension device 4 comprises a tension rod 25, a tension wheel 24, a tension cylinder 29, a tension linkage block 27 and an angle sensor 28; the tension wheel 24 is fixed at the front end of the tension rod 25 through a screw, the tension rod 25 is fixed in front of the mounting plate 32 through a flange seat connected with a bearing, the tension linkage block 27 is connected with the tension rod 25 and the tension cylinder 29 and fixed behind the mounting plate 32, and finally the tension cylinder 29 is directly connected with the angle sensor 28, the tension cylinder 29 enables the tension rod 25 to swing according to set air pressure, and the voltage value of the angle sensor 28 changes along with the swing process of the tension rod 25.
The controller 31 receives and controls the angle sensor 28 to keep the voltage at about 2.2V in the rewinding process, so as to ensure that the wire unwinding speed is matched with the winding speed.
The installation positions of the multiple sets of thread guiding devices 5 are arranged and the installation positions and the shapes are different according to the fiber characteristics of the rewinding spindle, so that the fiber is ensured to reduce damage and change the thread width in the rewinding process.
As shown in fig. 1 and 2, a winding machine with a rewinding function comprises a winding device 1, a driving device 3, a filament unwinding device 2, a tension device 4, a plurality of godet wheel devices 5 and a controller 31; the controller 31 receives the signal of the angle sensor 28, and controls the driving motor 12 and the winding motor 6 to rotate at the synchronous speed, so as to complete the whole rewinding operation.
As shown in fig. 1 and 5, the doffing handle 22 is used for pressing down the doffing disc 17, a spindle to be rewound is loaded on the doffing spindle shaft 9, the doffing handle 22 is loosened again, the doffing disc 17 is lifted, and the spindle is tensioned on the doffing spindle shaft 9; according to the fiber characteristics and the size of the spindle, the adjusting screw 19 is adjusted to tighten the tension belt 18 and keep a certain friction force.
As shown in fig. 1, 2 and 4, the fiber tow is drawn from the let-off spindle, enters the driving roller 15 through a plurality of godet wheel units 5 at different positions, is repeatedly wound several times with the adjacent godet wheel unit 5, and is then introduced into the next godet wheel unit 5 and reaches the tension wheel 24; the speed of the drive motor 12 at this time is set to rotate at the speed set by the controller 31.
As shown in fig. 1, 2, 3 and 6, before the fiber tows enter the bobbin, the winding motor 6 rotates at a speed simulated by the front end equipment set by the controller 31, the fiber tows pass through the tension pulley 24 and then enter the bobbin of the winding spindle through the reciprocating mechanism 10, at this time, the rotation speeds of the winding motor 6 and the driving motor 12 are different, a speed difference is generated, so that the tension rod 25 is pulled up, the voltage signal of the angle sensor 28 is transmitted to the controller 31, the controller 31 controls the winding motor 6 and the driving motor 12 to keep a synchronous speed, so that the tension rod 25 is kept in a stable voltage value range, and the speed of the driving motor 12 is adjusted in real time, so as to ensure that the tension entering the winding device 1 in the rewinding process is kept stable and consistent; the precise control of the tension enables the width of the filament to remain constant during the rewinding of the spindle.
In general, the winding machine with rewinding function of the present invention receives and controls the spindle rewinding process through the controller 31 to keep the fiber characteristics unchanged, reduce the fiber friction points, keep the tension unchanged in the winding process, and ensure that the filament width is unchanged, so that the defective spindle is rewound into a qualified spindle suitable for the next process; because its simple structure, but independent operability has fixed length and sizing function, can satisfy the spindle of the length or the diameter that the user coiled needs, improve production efficiency, guarantee the product diversity.
The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and all are included in the scope of the present invention.
Claims (10)
1. The utility model provides a take winder of rewinding function which characterized in that: comprises a winding device, a driving device, a wire releasing device, a tension device, a wire guiding device and a controller; the filament unwinding device and the driving device are arranged below the winding device in parallel, the fiber direction is guided by the plurality of filament guiding devices, the tension device is arranged on the right side of the winding device, and the controller is respectively electrically connected with the driving motor of the driving device, the winding motor and the reciprocating motor of the winding device and the angle sensor of the tension device.
2. The winding machine with the rewinding function as claimed in claim 1, characterized in that: the winding machine further comprises an installation plate, and the winding device, the driving device, the wire releasing device, the tension device, the wire guiding device and the controller are all arranged on the installation plate.
3. The winding machine with the rewinding function as claimed in claim 2, characterized in that: the winding device comprises a winding spindle, a winding motor, a winding belt wheel, a winding belt, a reciprocating mechanism and a reciprocating motor; the winding spindle and the reciprocating mechanism are arranged right in front of the mounting plate, the reciprocating motor is in transmission connection with the reciprocating mechanism and is arranged behind the reciprocating mechanism, the winding motor rotates the winding belt wheel to drive the winding belt to rotate the winding spindle, and the winding motor is arranged behind the winding spindle.
4. A rewinding function machine as claimed in claim 3, characterized in that: the controller receives the speed of the winding motor and controls the reciprocating motor to rotate according to the set winding ratio and the matching winding speed.
5. The winding machine with the rewinding function as claimed in claim 2, characterized in that: the driving device comprises a driving roller, a driving motor, a driving wheel and a driving belt; the drive roller pass through flange seat bearing connection and fix just before the mounting panel, the drive roller directly links with the drive wheel, driving motor drive wheel make the drive roller rotate through the drive belt.
6. The winding machine with the rewinding function as claimed in claim 5, characterized in that: the controller receives and controls the driving motor to rotate according to the following speed set by the program.
7. The winding machine with the rewinding function as claimed in claim 2, characterized in that: the filament discharging device comprises a filament discharging spindle shaft, a doffing handle, a doffing disc, a tensioning belt, a tensioning spring, an adjusting screw and a fixing plate; the tail end of the yarn releasing spindle shaft is provided with a yarn dropping disc which is arranged right in front of the mounting plate through a flange seat, and a yarn dropping handle is arranged on the side surface of the yarn dropping disc and below the yarn dropping handle, so that the yarn dropping disc has enough space and size to move backwards after the yarn dropping handle is rotated; the tensioning belt is connected with a tensioning spring and an adjusting screw and is fixed on the fixing plate and in friction connection with a shaft sleeve in the yarn releasing spindle shaft, and the adjusting screw is used for adjusting the friction coefficient in the yarn releasing process and changing the tension of the yarn releasing process spindle.
8. The winding machine with the rewinding function as claimed in claim 2, characterized in that: the tension device comprises a tension rod, a tension wheel, a tension cylinder, a tension linkage block and an angle sensor; the tension wheel passes through the fix with screw at the tension bar front end, and the tension bar passes through the flange seat that the bearing is connected and fixes just in front of the mounting panel, and tension linkage piece is connected the tension bar and is fixed behind the mounting panel with the tension cylinder, directly links with angle sensor at last, and the tension cylinder makes the tension bar swing according to setting for atmospheric pressure, and the change is followed to the swing process angle sensor voltage value of tension bar.
9. The winding machine with the rewinding function as claimed in claim 8, characterized in that: the controller receives and controls the angle sensor to keep the voltage value of the voltage at about 2.2V in the rewinding process, and the wire unwinding speed and the winding speed are matched.
10. The winding machine with the rewinding function as claimed in claim 2, characterized in that: the installation positions of the multiple sets of thread guiding devices are arranged and the installation positions and the shapes are different according to the fiber characteristics of the rewinding spindle, so that the fiber is ensured to reduce damage and change the thread width in the rewinding process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220198624.9U CN217263826U (en) | 2022-01-25 | 2022-01-25 | Take winder of rewinding function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220198624.9U CN217263826U (en) | 2022-01-25 | 2022-01-25 | Take winder of rewinding function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217263826U true CN217263826U (en) | 2022-08-23 |
Family
ID=82902193
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220198624.9U Active CN217263826U (en) | 2022-01-25 | 2022-01-25 | Take winder of rewinding function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217263826U (en) |
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2022
- 2022-01-25 CN CN202220198624.9U patent/CN217263826U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 510000, No. 5 Huafeng Road, Yonghe Economic Zone, Guangzhou Economic and Technological Development Zone, Guangdong Province Patentee after: Guangzhou Saiao Intelligent Equipment Co.,Ltd. Country or region after: China Address before: 511356 No.5, Huafeng Road, Yonghe Economic Zone, Guangzhou Economic and Technological Development Zone, Guangdong Province Patentee before: Saiao machinery (Guangzhou) Co.,Ltd. Country or region before: China |
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| CP03 | Change of name, title or address | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240219 Address after: 510000, 2nd Floor, No. 5 Huafeng Road, Yonghe Economic Zone, Guangzhou Economic and Technological Development Zone, Guangdong Province Patentee after: Guangzhou sail Carbon Fiber Technology Co.,Ltd. Country or region after: China Address before: 510000, No. 5 Huafeng Road, Yonghe Economic Zone, Guangzhou Economic and Technological Development Zone, Guangdong Province Patentee before: Guangzhou Saiao Intelligent Equipment Co.,Ltd. Country or region before: China |
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| TR01 | Transfer of patent right |