CN217263368U

CN217263368U - Container filling bulk cargo chemical fertilizer device

Info

Publication number: CN217263368U
Application number: CN202220028740.6U
Authority: CN
Inventors: 夏应江; 孟广锐; 孙云川
Original assignee: Tianchi Logistics Co Ltd
Current assignee: Tianchi Logistics Co Ltd
Priority date: 2022-01-07
Filing date: 2022-01-07
Publication date: 2022-08-23
Anticipated expiration: 2032-01-07

Abstract

The utility model relates to a container filling bulk cargo chemical fertilizer device belongs to container filling equipment technical field. The device mainly comprises a support frame, chemical fertilizer silos, a wagon balance, guide cylinders and guide chutes, wherein the support frame is provided with an operating platform, the two chemical fertilizer silos are arranged on the support frame in parallel front and back, a chemical fertilizer silo discharge port is higher than the operating platform, a filling port is arranged on the operating platform below the chemical fertilizer silo discharge port, the guide cylinders are installed on the discharge port of the chemical fertilizer silo at the rear end in a butt joint manner, the guide chutes are installed on the discharge port of the chemical fertilizer silo at the front end in a butt joint manner, and the wagon balance is arranged on the ground below the chemical fertilizer silos; the container bulk cargo chemical fertilizer loading and transporting device can meet the synchronous use of the dry bulk container and the railway universal container, fully utilize the railway universal container source, improve the bulk cargo chemical fertilizer loading and transporting rate of the container, and reduce the logistics cost of the export chemical fertilizer.

Description

Container filling bulk cargo chemical fertilizer device

Technical Field

The utility model belongs to the technical field of the chemical fertilizer filling equipment, concretely relates to container filling bulk cargo chemical fertilizer device.

Background

At present, when bulk fertilizers need to be exported, the fertilizers need to be filled into containers, and in the filling work of the existing fertilizer containers, the two fertilizer silos are used for filling the dry bulk containers through a filling platform, so that the filling work of the railway general-purpose box cannot be met; in order to reduce the cost of the dry bulk container and improve the loading speed, the dry bulk container and the railway general container are used simultaneously in the actual production, and the railway general container needs to be transported to a freight yard by a container tipper, then the railway general container is overturned by a turnover mechanism on the container tipper and then is filled; in order to realize 'reforming and collecting' of exported chemical fertilizers (i.e. the whole-container shipment of ton bags is changed into the bulk container shipment), and fully utilize the railway general container sources, a container bulk fertilizer filling device which can achieve the synchronous use of dry bulk containers and railway general containers, improve the loading and transporting rate of the bulk fertilizers in containers and reduce the logistics cost of the exported fertilizers is urgently needed.

Disclosure of Invention

In order to satisfy among the background art make full use of railway general case source, reach the container of doing without, use with railway general case is synchronous, improve container bulk cargo chemical fertilizer shipment rate, reduce the demand of export chemical fertilizer logistics cost, solve current chemical fertilizer container filling platform and can not satisfy the problem of railway general case filling work, the utility model provides a container filling bulk cargo chemical fertilizer device can satisfy the container of doing without and railway general case synchronous use, and make full use of railway general case source improves container bulk cargo chemical fertilizer shipment rate, reduces export chemical fertilizer logistics cost.

In order to achieve the above purpose, the utility model is realized by the following technical scheme: a container bulk material fertilizer filling device mainly comprises a support frame, fertilizer silos, a wagon balance, guide cylinders and guide chutes, wherein the support frame is provided with an operation platform, the two fertilizer silos are arranged on the support frame in parallel front and back, the fertilizer silo discharge ports are higher than the operation platform, filling ports are arranged on the operation platform below the fertilizer silo discharge ports, the guide cylinders are in butt joint with the discharge ports of the fertilizer silos at the rear ends, the guide chutes are in butt joint with the discharge ports of the fertilizer silos at the front ends, and the wagon balance is arranged on the ground below the fertilizer silos; the baffle box include solid fixed cylinder, swing guide slot, crossbeam, electric block, gu fixed cylinder butt joint install on the blanking mouth of chemical fertilizer silo, swing guide slot top one side articulates in solid fixed cylinder one side through the pivot, crossbeam fixed mounting is in chemical fertilizer silo bottom, two electric block install respectively at the crossbeam both ends, both sides around being in the swing guide slot, both sides are fixed around the swing guide slot to be equipped with the ear and detain, two electric block's steel cable is connected respectively on the ear of both sides is detained around the swing guide slot.

The chemical fertilizer silo blanking port is provided with a pneumatic knife switch valve and a manual knife switch valve; the pneumatic knife gate valve comprises a supporting groove frame, a pneumatic knife switch and a cylinder, wherein the pneumatic knife switch is slidably arranged in the supporting groove frame, the cylinder is fixedly arranged on the supporting groove frame, and a telescopic rod of the cylinder is fixedly connected with the pneumatic knife switch; the manual knife switch valve comprises a limiting groove frame, a manual switch knife, a hand wheel and a screw rod, wherein the manual switch knife is slidably arranged in the limiting groove frame, the end part of the screw rod is connected to the manual switch knife, and the hand wheel can rotate and axially and is axially limited and arranged on the limiting groove frame and in threaded connection with the screw rod.

The support frame lateral part be equipped with the staircase that conveniently goes up operation platform, operation platform is equipped with the rail all around, the filling mouth is equipped with the guardrail all around, just is equipped with the butt joint platform that conveniently closes the general case chamber door of railway to the filling mouth lateral part of baffle box, the butt joint platform is equipped with the guardrail all around, is equipped with the guard gate that leads to butt joint platform on the guardrail on the filling mouth.

The wagon balance is provided with two supporting seats which are arranged below the tail part of the tipping bucket when the tipping bucket of the container tipping wagon is loaded in a container.

The utility model has the advantages that:

the utility model discloses can satisfy the dry bulk container and use with the railway general case is synchronous, make full use of railway general case source improves container bulk cargo chemical fertilizer shipment rate, reduces export chemical fertilizer logistics cost.

Drawings

Fig. 1 is a perspective view of the present invention.

Fig. 2 is a schematic perspective view of the local structure and the wagon balance of the support frame of the present invention.

Fig. 3 is a schematic view of the pneumatic knife gate valve, the manual knife gate valve and the material guiding chute in a vertical direction.

Fig. 4 is a top isometric perspective view of fig. 3.

Fig. 5 is a three-dimensional schematic view of the pneumatic knife gate valve, the manual knife gate valve and the guide cylinder of the present invention.

Fig. 6 is a perspective view of the material guiding chute in a non-working state.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the following will make a detailed description of a preferred embodiment of the present invention with reference to the accompanying drawings to facilitate understanding of the skilled person.

The utility model discloses a container filling bulk cargo chemical fertilizer device, a container filling bulk cargo chemical fertilizer device mainly include support frame 1, chemical fertilizer silo 2, weighbridge 3, guide cylinder 4, baffle box 5, support frame 1 be equipped with operation platform 11, install side by side around two chemical fertilizer silos 2 on support frame 1, the chemical fertilizer silo 2 blanking mouth is higher than operation platform 11, be equipped with filling opening 12 on the operation platform 11 below the chemical fertilizer silo 2 blanking mouth, guide cylinder 4 butt joint is installed on the blanking mouth of chemical fertilizer silo 2 that is in the rear end, baffle box 5 butt joint is installed on the blanking mouth of chemical fertilizer silo 2 that is in the front end, weighbridge 3 sets up subaerially below chemical fertilizer silo 2; the guide chute 5 comprises a fixed cylinder 51, a swing guide groove 52, a cross beam 53 and electric hoists 54, wherein the fixed cylinder 51 is installed on a blanking port of the fertilizer silo 2 in a butt joint mode, one side of the top end of the swing guide groove 52 is hinged to one side of the fixed cylinder 51 through a rotating shaft, the cross beam 53 is fixedly installed at the bottom of the fertilizer silo 2, the two electric hoists 54 are respectively installed at two ends of the cross beam 53 and positioned at the front side and the rear side of the swing guide groove 52, ear buckles 55 are fixedly arranged at the front side and the rear side of the swing guide groove 52, and steel cables of the two electric hoists 54 are respectively connected to the ear buckles 55 at the front side and the rear side of the swing guide groove 52; when the railway general box is filled, the railway general box is turned over by using a turning mechanism on the container tipper, the swinging guide groove 52 is driven by the electric hoist 54 to swing to the state shown in figure 3, and the inclined angle of the swinging guide groove 52 is matched with the inclined railway general box for filling; when the dry bulk container is filled, the swing guide groove 52 is driven by the electric hoist 54 to swing to the state shown in fig. 6, the lower end of the fixed cylinder 51 is sleeved with the cloth bag, so that the filling opening at the top of the dry bulk container is butted with the cloth bag and the guide cylinder 4, and filling is carried out; the synchronous use of the dry bulk container and the railway universal container can be met, the railway universal container source is fully utilized, the bulk chemical fertilizer loading rate of the container is improved, and the logistics cost of export chemical fertilizers is reduced; after the technical transformation is completed, the bulk cargo chemical fertilizer transportation rate of the container in the station is increased by 30 percent compared with the same period in the last year, and the bulk cargo transportation operation capacity of the railway general-purpose container is 3 ten thousand tons/month; through technical transformation, the transportation target of 'reforming and collecting' of 20 ten thousand tons of fertilizers at the outlet is realized, and the logistics cost is saved by about 1500 ten thousand yuan.

A pneumatic knife switch valve 21 and a manual knife switch valve 22 are arranged on a blanking port of the fertilizer silo 2; the pneumatic knife gate valve 21 comprises a supporting groove frame 23, a pneumatic knife gate 24 and a cylinder 25, wherein the pneumatic knife gate 24 is slidably arranged in the supporting groove frame 23, the cylinder 25 is fixedly arranged on the supporting groove frame 23, and an expansion rod of the cylinder 25 is fixedly connected with the pneumatic knife gate 24; the manual knife gate valve 22 comprises a limiting groove frame 26, a manual knife gate 27, a hand wheel 28 and a screw rod 29, wherein the manual knife gate 27 can be slidably mounted in the limiting groove frame 26, the end part of the screw rod 29 is connected to the manual knife gate 27, the hand wheel 28 can be axially and rotatably mounted on the limiting groove frame 26 in a limiting way and is in threaded connection with the screw rod 29, the manual knife gate valve 22 is in a normally open state, and blanking or closing is performed during filling through the pneumatic knife gate valve 21 in the daily use process; when the pneumatic knife gate valve 21 breaks down and cannot be closed, the manual knife gate valve 22 can be used for closing, so that the situation that the fertilizer is filled and overflows to cause waste or difficulty in collection is avoided.

The side part of the support frame 1 is provided with a staircase convenient to be loaded onto the operation platform 11, rails are arranged around the operation platform 11, guardrails are arranged around the filling opening 12, a butt-joint platform 13 convenient to be closed to a door of a railway general box is arranged on the side part of the filling opening 12 opposite to the material guide groove 5, guardrails are arranged around the butt-joint platform 13, a guard door 14 leading to the butt-joint platform 13 is arranged on the guardrail on the filling opening 12, operation safety is guaranteed, an operator can load the butt-joint platform 13 to perform operation of closing the door of the railway general box, and time and labor are saved; the butt-joint platform 13 can ensure the operation safety when the door of the railway general box is manually closed.

The wagon balance 3 is provided with two supporting seats 31 which are arranged below the tail part of the tipping bucket when the tipping bucket of the container tipping wagon is loaded.

The working process is as follows:

when the railway general box is filled, the railway general box is turned over by using the turning mechanism on the container tipper, and the tail part of the tipper is supported on the supporting seat 31, so that the phenomenon that the tail part is over-heavy and topples over when the tipper is filled is avoided; the electric hoist 54 drives the swing guide groove 52 to swing to the state shown in fig. 3, and the inclination angle of the swing guide groove 52 is matched with that of the inclined railway general box, and filling is carried out; when the dry bulk container is filled, the swing guide groove 52 is driven by the electric hoist 54 to swing to the state shown in fig. 6, the lower end of the fixed cylinder 51 is sleeved with the cloth bag, so that the filling opening at the top of the dry bulk container is butted with the cloth bag and the guide cylinder 4, and filling is carried out; the container bulk cargo chemical fertilizer loading and transporting device can meet the synchronous use of the bulk cargo container and the railway universal container, fully utilize the railway universal container source, improve the bulk cargo chemical fertilizer loading and transporting rate of the container, and reduce the logistics cost of the export chemical fertilizer.

Finally, it is noted that the above-mentioned preferred embodiments illustrate rather than limit the invention, and that, although the invention has been described in detail with reference to the above-mentioned preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention as defined by the appended claims.

Claims

1. The utility model provides a container filling bulk cargo chemical fertilizer device which characterized in that: the container bulk fertilizer filling device comprises a support frame (1), fertilizer silos (2), a wagon balance (3), guide cylinders (4) and guide grooves (5), wherein the support frame (1) is provided with an operating platform (11), the two fertilizer silos (2) are arranged on the support frame (1) in parallel from front to back, a discharge port of each fertilizer silo (2) is higher than the operating platform (11), a filling port (12) is arranged on the operating platform (11) below the discharge port of each fertilizer silo (2), the guide cylinders (4) are installed on the discharge port of each fertilizer silo (2) at the rear end in a butt joint mode, the guide grooves (5) are installed on the discharge port of each fertilizer silo (2) at the front end in a butt joint mode, and the wagon balance (3) is arranged on the ground below the fertilizer silos (2); guide chute (5) including fixed cylinder (51), swing guide slot (52), crossbeam (53), electric block (54), fixed cylinder (51) dock on the blanking mouth of chemical fertilizer silo (2), swing guide slot (52) top one side articulates in fixed cylinder (51) one side through the pivot, crossbeam (53) fixed mounting is in chemical fertilizer silo (2) bottom, two electric block (54) are installed respectively at crossbeam (53) both ends, are in both sides around swing guide slot (52), both sides are fixed around swing guide slot (52) are equipped with ear knot (55), the steel cable of two electric block (54) is connected respectively on ear knot (55) of both sides around swing guide slot (52).

2. The bulk chemical fertilizer filling device for the container as claimed in claim 1, wherein: a pneumatic knife switch valve (21) and a manual knife switch valve (22) are arranged on a blanking port of the fertilizer silo (2); the pneumatic knife gate valve (21) comprises a supporting groove frame (23), a pneumatic knife gate (24) and an air cylinder (25), wherein the pneumatic knife gate (24) is slidably mounted in the supporting groove frame (23), the air cylinder (25) is fixedly mounted on the supporting groove frame (23), and an expansion rod of the air cylinder (25) is fixedly connected with the pneumatic knife gate (24); the manual knife switch valve (22) comprises a limiting groove frame (26), a manual knife switch (27), a hand wheel (28) and a screw rod (29), wherein the manual knife switch (27) is slidably mounted in the limiting groove frame (26), the end part of the screw rod (29) is connected to the manual knife switch (27), and the hand wheel (28) can be axially and rotatably mounted on the limiting groove frame (26) in a limiting mode and is in threaded connection with the screw rod (29).

3. The container bulk fertilizer filling and applying device as claimed in claim 1 or 2, wherein: support frame (1) lateral part be equipped with the staircase that conveniently goes up operation platform (11), operation platform (11) are equipped with the rail all around, filling mouth (12) are equipped with the guardrail all around, just are equipped with butt joint platform (13) that conveniently close the general case chamber door of railway to filling mouth (12) lateral part of baffle box (5), butt joint platform (13) are equipped with the guardrail all around, be equipped with guard gate (14) leading to butt joint platform (13) on the guardrail on filling mouth (12).

4. The bulk chemical fertilizer filling device for the container as claimed in claim 3, wherein: the wagon balance (3) is provided with two supporting seats (31) which are arranged below the tail part of the tipping bucket when the tipping bucket of the container tipping wagon is loaded in a box.