CN217263275U

CN217263275U - Continuous loading attachment suitable for slice material

Info

Publication number: CN217263275U
Application number: CN202221057976.9U
Authority: CN
Inventors: 徐琼; 吕辉; 雷杰; 郑马龙; 夏惠君; 廖延东
Original assignee: Anhui Leaper Technology Co ltd
Current assignee: Anhui Leaper Technology Co ltd
Priority date: 2022-04-29
Filing date: 2022-04-29
Publication date: 2022-08-23
Anticipated expiration: 2032-04-29

Abstract

The utility model provides a continuous feeding device suitable for flaky materials, which comprises a feeding device, wherein the front end of the feeding device is used for stacking the flaky materials, and a piece sucking device is arranged above the tail end; the feeding device comprises a first feeding platform and a second feeding platform which are used for bearing the flaky materials and can alternately convey the flaky materials to the lower part of the sheet suction device; the sheet suction device comprises a sucker mechanism for sucking sheet materials, and a first lifting mechanism and a first translation mechanism which are connected with the sucker mechanism. The utility model discloses a first feeding platform and second feeding platform transport the good slice material of piling up and carry the slice material separation to follow-up processing apparatus through inhaling the piece device, realize the continuous stable material loading of slice material, reduce manual operation, have effectively improved the material loading efficiency of slice material.

Description

Continuous loading attachment suitable for slice material

Technical Field

The utility model relates to a slice material loading technical field, concretely relates to continuous loading attachment suitable for slice material.

Background

Sheet materials such as polaroids, ultrathin spectacle lenses, laminated composite sheets and the like are difficult to directly feed in a clamping or mechanical arm grabbing mode due to the fact that the sheet materials are thin in thickness and soft in hardness.

However, the flaky materials are often cleaned, defect detection and other operations before leaving the factory, the feeding problem of the materials is involved, manual feeding is adopted in the traditional method, the labor cost is consumed, the feeding efficiency is difficult to guarantee, and meanwhile, an operator is in a severe working environment for a long time and has certain harmfulness to the body safety.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a continuous loading attachment suitable for slice material to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a continuous feeding device suitable for flaky materials comprises a feeding device, wherein the front end of the feeding device is used for stacking the flaky materials, and a piece sucking device is arranged above the tail end of the feeding device; the feeding device comprises a first feeding platform and a second feeding platform which are used for bearing the flaky materials and can alternately convey the flaky materials to the lower part of the sheet suction device; the sheet sucking device comprises a sucking disc mechanism for sucking sheet materials, and a first lifting mechanism and a first translation mechanism which are connected with the sucking disc mechanism.

Furthermore, each feeding platform is provided with a plurality of fixed baffles I for limiting the flaky materials along the feeding direction and a plurality of adjustable baffles II with locking mechanisms for limiting the flaky materials along the two sides of the feeding direction, and grooves in sliding fit with the baffles II are formed in the feeding platforms.

Furthermore, the front end and the tail end of the feeding device are respectively provided with a second lifting mechanism for adjusting the height of the feeding platform, and second translation mechanisms are arranged on two sides of the feeding platform along the advancing direction of the feeding platform; the second lifting mechanism comprises a driving motor and a lifting screw rod connected with the output end of the driving motor; the second translation mechanism comprises an upper belt unit and a lower belt unit, and a movable buckle capable of being clamped with the edge of the feeding platform is arranged on a belt in each belt unit.

Further, the sucking disc mechanism includes connecting plate one, with a connecting plate lateral sliding connection's leading sucking disc group and with a connecting plate fixed connection's rearmounted sucking disc group, leading sucking disc group and rearmounted sucking disc group all include the sucking disc of a plurality of side by side and vertical setting, the sucking disc mouth of leading sucking disc group is less than the sucking disc mouth of rearmounted sucking disc group.

Furthermore, the first lifting mechanism comprises a mounting plate, a driving cylinder fixed on the mounting plate and a second connecting plate fixedly connected with the axial driving end of the driving cylinder, and the second connecting plate is fixedly connected with the first connecting plate; the first translation mechanism comprises a sliding rail horizontally arranged along the feeding direction and a connecting arm for connecting the sliding rail and the first connecting plate, and the connecting arm is connected with the sliding rail in a matched mode through a sliding block.

Furthermore, the lower extreme of mounting panel is provided with the colour sensor who is used for whether have the slice material on the pay-off platform, the lower extreme of connecting plate two is provided with the height sensor who is used for detecting remaining slice material on the pay-off platform.

Furthermore, the tail end of the feeding device is also provided with a transition roller, the axial direction of the transition roller is perpendicular to the conveying direction of the flaky materials, and a plurality of air blowing devices are arranged below the transition roller.

According to the technical scheme provided by the utility model, the utility model discloses a first feeding platform and second feeding platform transport the slice material of piling up and carry the continuous stable material loading of slice material to follow-up processing apparatus with slice material separation through inhaling the piece device, reduce manual operation, have effectively improved the material loading efficiency of slice material.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of the sucking disc mechanism of the present invention;

FIG. 3 is a schematic structural view of the first lifting mechanism of the present invention

FIG. 4 is a schematic structural view of the first translation mechanism of the present invention

FIG. 5 is a schematic view of the mechanism of the transition roller and the blowing device of the present invention;

in the figure: 1. a first feeding platform; 2. a second feeding platform; 3. a suction cup mechanism; 31. a first connecting plate; 32. a front sucker group; 33. a rear sucker group; 4. a first lifting mechanism; 41. mounting a plate; 42. a driving cylinder; 43. a second connecting plate; 5. a first translation mechanism; 51. a slide rail; 52. a connecting arm; 6. a transition roller; 7. a blowing device; 8. a color sensor; 9. a height sensor.

Detailed Description

A preferred embodiment of the invention is described in detail below with reference to the accompanying drawings, and in the following description, numerous specific details are set forth in order to provide a thorough understanding of the invention. The present invention can be embodied in many other forms than those specifically described herein, and it will be apparent to those skilled in the art that similar modifications can be made without departing from the spirit and scope of the invention.

The continuous feeding device suitable for the flaky materials as shown in fig. 1 comprises a feeding device, wherein the front end of the feeding device is used for stacking the flaky materials, and a piece sucking device is arranged above the tail end of the feeding device; the feeding device comprises a first feeding platform 1 and a second feeding platform 2 which are used for bearing the flaky materials and can alternately convey the flaky materials to the lower part of the sheet suction device; the sheet sucking device comprises a sucking disc mechanism 3, a first lifting mechanism 4 and a first translation mechanism 5 which are connected with the sucking disc mechanism.

In order to avoid the sliding of the feeding device during the movement process, the first feeding platform 1 and the second feeding platform 2 of the preferred embodiment are provided with three fixed baffles I for limiting the flaky materials along the feeding direction and two groups of adjustable baffles II with locking mechanisms for limiting the flaky materials along the left side and the right side of the feeding direction, and the first feeding platform 1 and the second feeding platform 2 are provided with a plurality of grooves in sliding fit with the baffles II. In specific use, a plurality of flaky materials to be processed are generally stacked on the feeding platform at the front end of the feeding device manually, so that the position of the second baffle plate can be adjusted according to the size of the flaky materials before use, and then the second baffle plate is fixed through the locking mechanism, and then the flaky materials are placed in the accommodating space formed by the first baffle plate and the second baffle plate.

The front end and the tail end of the feeding device in the preferred embodiment are respectively provided with a second lifting mechanism for adjusting the height of the feeding platform, and two sides along the advancing direction of the feeding platform are provided with second translation mechanisms; the second lifting mechanism comprises a driving motor and a lifting screw rod connected with the output end of the driving motor; the second translation mechanism comprises an upper belt unit and a lower belt unit, the upper belt unit is used for driving the feeding platform to retreat, the fine belt unit is used for driving the feeding platform to advance, and a belt in each belt unit is provided with a movable buckle capable of being clamped with the edge of the feeding platform.

Specifically, the alternating feeding of the first feeding platform 1 and the second feeding platform 2 is realized by the following modes: at a certain moment, the first feeding platform 1 is positioned at the front end of the whole feeding device for manually stacking sheet materials, the edge of the first feeding platform is clamped with a belt in the lower belt unit, the second feeding platform 2 is positioned at the tail end of the whole feeding device and matched with the sheet suction mechanism for feeding, and the edge of the second feeding platform is clamped with the belt of the upper belt unit; when the feeding of all the flaky materials on the second feeding platform 2 is completed, the belt unit is started to drive the first feeding platform 1 to advance to the preset position, the lower belt unit is started to retreat to the preset position, the movable buckle is loosened, the first feeding platform 1 is lifted to the preset position through the lifting mechanism, the second feeding platform 2 is lowered to the preset position, the edge of the first feeding platform 1 is clamped with the upper belt unit through the movable buckle, the edge of the second feeding platform 2 is clamped with the lower belt unit, at the moment, the positions of the two feeding platforms are exchanged, the continuous and uninterrupted feeding can be realized by repeating the steps, and the working efficiency is effectively improved.

As shown in fig. 2, the suction cup mechanism 3 includes a first connecting plate 31, a front suction cup group 32 connected with the first connecting plate 31 in a transverse sliding manner, and a rear suction cup group 33 fixedly connected with the first connecting plate 31, the front suction cup group 32 and the rear suction cup group 33 both include a plurality of suction cups arranged side by side and vertically, and a suction cup opening of the front suction cup group 32 is lower than a suction cup opening of the rear suction cup group 33; further, as shown in fig. 3, the first lifting mechanism 4 includes a mounting plate 41, a driving cylinder 42 fixed on the mounting plate 41, and a second connecting plate 43 fixedly connected to an axial driving end of the driving cylinder 42, and the second connecting plate 43 is slidably connected to the first connecting plate 31; as shown in fig. 4, the first translation mechanism 5 includes a slide rail 51 horizontally arranged along the feeding direction, and a connecting arm 52 connecting the slide rail and the first connecting plate 31, and the connecting arm is connected with the slide rail in a matching manner through a slider.

The front sucker group 32 is connected with the first connecting plate 31 through a sliding rail, a sliding block and a guide rod, the position and the distance of suckers can be adjusted according to the size of sheet materials, in specific use, the sheet materials separated by the sucker mechanism generally enter a subsequent processing device through a conveying mechanism, therefore, the sucker mechanism 3 is driven to descend through the first lifting mechanism 4, the sucker mechanism 3 is driven to ascend through the first lifting mechanism 4 after the sheet materials are sucked by the front sucker group 32, then the sheet materials are sucked by the rear sucker group 33, meanwhile, the front sucker group 32 breaks vacuum, the sucker mechanism 3 is driven to translate to a preset position through the first translating mechanism 5, and the sheet materials can enter the subsequent processing device through the conveying mechanism after the rear sucker group 33 breaks vacuum.

In order to realize continuous and stable feeding, as shown in fig. 3, a color sensor 8 for detecting whether a sheet material exists on a feeding platform is arranged at the lower end of the mounting plate 41, the color sensor can irradiate light with RGB components to an object to be detected, the color component of reflected light can change along with the color of the object, and because the sheet material generally has a special color, for example, a polarizer is gray, the feeding platform and the sheet material are set to have different colors, and then the color sensor 8 can detect whether the sheet material exists on the feeding platform below the sheet suction device, so as to judge whether the feeding platform needs to be replaced; in addition, the lower extreme of connecting plate two 43 is provided with the height sensor 9 that is used for detecting surplus slice material on the feeding platform, height sensor 9 and connecting plate two 43 sliding connection can be according to the size adjustment position of slice material, and at the material loading in-process, the material quantity on the feeding platform reduces gradually, and its height also is changing gradually, consequently need through the height of the surplus material on the monitoring feeding platform and then through the lift height of first elevating system 4 regulation sucking disc mechanism 3, maintain the effective absorption interval of sucking disc mouth and the superiors' slice material.

As shown in fig. 5, in the preferred embodiment, the tail end of the feeding device is further provided with a transition roller 6, and the axial direction of the transition roller 6 is perpendicular to the conveying direction of the sheet material, so that the edge of the sheet material can be supported when the sheet material enters the conveying mechanism, and the sheet material is prevented from being scratched; a plurality of air blowing devices 7 are arranged below the transition roller 6, the air blowing direction is not fixed, adhesion is avoided in the process of sucking the flaky materials, and stable separation and feeding of the flaky materials are guaranteed.

The movement of the first lifting mechanism 4, the second lifting mechanism, the first translation mechanism 5 and the second translation mechanism is realized through a PLC control system, the starting and stopping of each mechanism can be realized through presetting a control program in the PLC system, the PLC control system can convert data collected by the color sensor and the height sensor into control signals, so that the driving process of each mechanism is controlled more accurately, the automatic stable operation of the whole mechanism is ensured, and the working efficiency is improved.

The above-mentioned embodiments are merely descriptions of the preferred embodiments of the present invention, and are not limitations on the scope of the present invention, and various modifications and improvements made by those skilled in the art without departing from the design spirit of the present invention should fall within the protection scope defined by the claims of the present invention.

Claims

1. A continuous feeding device suitable for flaky materials comprises a feeding device and is characterized in that the front end of the feeding device is used for stacking the flaky materials, and a piece sucking device is arranged above the tail end of the feeding device;

the feeding device comprises a first feeding platform and a second feeding platform which are used for bearing the flaky materials and can alternately convey the flaky materials to the lower part of the sheet suction device;

the sheet suction device comprises a sucker mechanism for sucking sheet materials, and a first lifting mechanism and a first translation mechanism which are connected with the sucker mechanism.

2. The continuous feeding device for the flaky materials according to claim 1, wherein each feeding platform is provided with a plurality of fixed baffles I for limiting the flaky materials along the feeding direction and a plurality of adjustable baffles II with locking mechanisms for limiting the flaky materials along two sides of the feeding direction, and the feeding platforms are provided with grooves in sliding fit with the baffles II.

3. The continuous feeding device suitable for the flaky materials according to claim 2, wherein the front end and the tail end of the feeding device are respectively provided with a second lifting mechanism used for adjusting the height of the feeding platform, and second translation mechanisms are arranged on two sides along the advancing direction of the feeding platform;

the second lifting mechanism comprises a driving motor and a lifting screw rod connected with the output end of the driving motor;

the second translation mechanism comprises an upper belt unit and a lower belt unit, and a movable buckle capable of being clamped with the edge of the feeding platform is arranged on a belt in each belt unit.

4. The continuous feeding device for sheet materials of claim 1, wherein said sucking disc mechanism comprises a first connecting plate, a front sucking disc set connected with the first connecting plate in a transverse sliding manner, and a rear sucking disc set fixedly connected with the first connecting plate, wherein each of the front sucking disc set and the rear sucking disc set comprises a plurality of sucking discs arranged side by side and vertically, and the sucking disc openings of the front sucking disc set are lower than the sucking disc openings of the rear sucking disc set.

5. The continuous feeding device for the sheet materials according to claim 4, wherein the first lifting mechanism comprises a mounting plate, a driving cylinder fixed on the mounting plate and a second connecting plate fixedly connected with the axial driving end of the driving cylinder, and the second connecting plate is fixedly connected with the first connecting plate;

the first translation mechanism comprises a sliding rail horizontally arranged along the feeding direction and a connecting arm for connecting the sliding rail and the first connecting plate, and the connecting arm is connected with the sliding rail in a matched mode through a sliding block.

6. The continuous feeding device suitable for the flaky materials according to claim 5, wherein a color sensor for detecting whether the flaky materials exist on the feeding platform is arranged at the lower end of the mounting plate, and a height sensor for detecting the residual flaky materials on the feeding platform is arranged at the lower end of the second connecting plate.

7. The continuous feeding device suitable for the flaky materials according to claim 1, wherein a transition roller is further arranged at the tail end of the feeding device, the axial direction of the transition roller is perpendicular to the conveying direction of the flaky materials, and a plurality of air blowing devices are arranged below the transition roller.