CN217257274U - A high-strength anti-cracking water-stabilizing layer material mixing device - Google Patents
A high-strength anti-cracking water-stabilizing layer material mixing device Download PDFInfo
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- 239000000463 material Substances 0.000 title claims abstract description 27
- 238000005336 cracking Methods 0.000 title claims abstract description 16
- 238000003756 stirring Methods 0.000 claims description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 230000006641 stabilisation Effects 0.000 claims description 5
- 238000011105 stabilization Methods 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims 2
- 230000002968 anti-fracture Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 6
- 239000006185 dispersion Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 239000004575 stone Substances 0.000 description 4
- 238000005056 compaction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
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Abstract
本实用新型公开了一种高强度抗开裂水稳层材料拌合装置,属于道路施工技术领域。一种高强度抗开裂水稳层材料拌合装置,包括基座,基座内设置有移动架,移动架内活动连接有搅拌筒,搅拌筒内设置有搅拌轴,搅拌筒外壁转动连接有转动盘,转动盘与移动架内壁之间连接有第一弹性伸缩杆,搅拌筒远离第一弹性伸缩杆的一端连接有顶杆,移动架内壁设置有与顶杆相配合的倾斜块,移动架内设置有用于驱动搅拌筒转动的驱动机构;本实用新型便于快速对物料进行拌和均匀,节约了搅拌时间,提升了搅拌质量,进而提高施工效率,实用性强。
The utility model discloses a high-strength anti-cracking water-stabilizing layer material mixing device, which belongs to the technical field of road construction. A high-strength anti-cracking water-stabilizing layer material mixing device comprises a base, a movable frame is arranged in the base, a mixing drum is movably connected in the movable frame, a mixing shaft is arranged in the mixing drum, and the outer wall of the mixing drum is rotatably connected with a rotating A first elastic telescopic rod is connected between the rotating disk and the inner wall of the moving frame, and a top rod is connected to the end of the mixing drum away from the first elastic telescopic rod. A driving mechanism for driving the rotation of the mixing drum is arranged; the utility model is convenient for quickly and uniformly mixing the materials, saves the mixing time, improves the mixing quality, further improves the construction efficiency, and has strong practicability.
Description
技术领域technical field
本实用新型涉及道路施工技术领域,尤其涉及一种高强度抗开裂水稳层材料拌合装置。The utility model relates to the technical field of road construction, in particular to a high-strength anti-cracking water-stabilizing layer material mixing device.
背景技术Background technique
水稳层是水泥稳定碎石层的简称,即采用水泥固结级配碎石,通过压实,养护完成。水稳的配合比应事先在实验室内进行配合比试配,以确定水泥掺量和粗细集料比例,同时确定最大干密度。量大可采用水稳搅拌站拌合。水稳层是以级配碎石作骨料,采用一定数量的胶凝材料和足够的灰浆体积填充骨料的空隙,按嵌挤原理摊铺压实。其压实度接近于密实度,强度主要靠碎石间的嵌挤锁结原理,同时有足够的灰浆体积来填充骨料的空隙。所以在水稳层的生产制作时,需要保证多配料混合骨料的搅拌均匀,从而提高水稳层的质量。The water-stabilized layer is the abbreviation of the cement-stabilized crushed stone layer, that is, the cement-stabilized grading crushed stone is used to complete the compaction and maintenance. The water-stable mix ratio should be tested in the laboratory in advance to determine the cement content and the ratio of coarse and fine aggregates, and at the same time determine the maximum dry density. Large quantities can be mixed with a water-stabilized mixing station. The water stabilized layer is made of graded crushed stone as aggregate, and a certain amount of cementitious material and sufficient mortar volume are used to fill the gap of the aggregate, and it is paved and compacted according to the principle of embedding. The degree of compaction is close to the degree of compaction, and the strength mainly depends on the principle of interlocking and locking between the crushed stones, and there is enough mortar volume to fill the voids of the aggregate. Therefore, in the production of the water stable layer, it is necessary to ensure that the multi-ingredient mixed aggregates are evenly stirred, thereby improving the quality of the water stable layer.
水稳层搅拌的均匀性差是行业内长期存在的难题。传统的连续式搅拌机的搅拌运行方式分为周向运动、轴向运动、径向运动。以上三种混合方式均通过搅拌轴对搅拌容器内的混合料进行搅拌,但并不能使“粘结料团粒”充分弥散,难以将砂石骨料和水泥等添加剂拌合均匀,且因为原料密集,导致搅拌速率缓慢,进而影响施工效率。The poor uniformity of water stabilization layer stirring is a long-standing problem in the industry. The stirring operation mode of the traditional continuous mixer is divided into circumferential motion, axial motion and radial motion. The above three mixing methods all use the stirring shaft to stir the mixture in the mixing container, but it cannot make the "binder aggregate" fully dispersed, and it is difficult to mix the sand aggregate and cement and other additives evenly, and because the raw materials are dense , resulting in a slow stirring rate, which in turn affects the construction efficiency.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的问题,而提出的一种高强度抗开裂水稳层材料拌合装置。The purpose of the utility model is to propose a high-strength anti-cracking water stable layer material mixing device in order to solve the problems existing in the prior art.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种高强度抗开裂水稳层材料拌合装置,包括基座,所述基座内设置有移动架,所述移动架内活动连接有搅拌筒,所述搅拌筒内设置有搅拌轴,所述搅拌筒外壁转动连接有转动盘,所述转动盘与移动架内壁之间连接有第一弹性伸缩杆,所述搅拌筒远离第一弹性伸缩杆的一端连接有顶杆,所述移动架内壁设置有与顶杆相配合的倾斜块,所述移动架内设置有用于驱动搅拌筒转动的驱动机构。A high-strength anti-cracking water stabilization layer material mixing device, comprising a base, a moving frame is arranged in the base, a stirring drum is movably connected in the moving frame, and a stirring shaft is arranged in the stirring drum, so the A rotating disk is rotatably connected to the outer wall of the mixing drum, a first elastic telescopic rod is connected between the rotating disk and the inner wall of the moving frame, an end of the mixing drum away from the first elastic telescopic rod is connected with a top rod, and the inner wall of the moving frame is connected with a top rod. A tilting block matched with the ejector rod is provided, and a driving mechanism for driving the mixing drum to rotate is provided in the moving frame.
优选的,所述驱动机构包括固设在移动架内壁的驱动电机,所述驱动电机的输出端连接有转动轴,所述转动轴远离驱动电机的一端通过轴承转动连接在移动架内,所述转动轴外壁连接有第一齿轮,所述搅拌筒外壁设置有与第一齿轮相互啮合的第二齿轮,且所述第二齿轮通过轴承转动连接在移动架内。Preferably, the driving mechanism includes a driving motor fixed on the inner wall of the moving frame, an output end of the driving motor is connected with a rotating shaft, and one end of the rotating shaft away from the driving motor is rotatably connected in the moving frame through a bearing, the The outer wall of the rotating shaft is connected with a first gear, the outer wall of the mixing drum is provided with a second gear intermeshing with the first gear, and the second gear is rotatably connected in the moving frame through a bearing.
优选的,所述驱动机构还包括两个同步轮,两个所述同步轮分别固设在转动轴和搅拌轴的外壁,两个所述同步轮之间连接有同步带,所述搅拌轴外壁设置有均匀分布的搅拌杆。Preferably, the driving mechanism further includes two synchronizing wheels, the two synchronizing wheels are respectively fixed on the outer walls of the rotating shaft and the stirring shaft, a synchronous belt is connected between the two synchronizing wheels, and the outer wall of the stirring shaft is Equipped with evenly distributed stirring bars.
优选的,所述第二齿轮内壁连接有导向块,所述搅拌筒外壁开设有与导向块相配合的导向槽。Preferably, the inner wall of the second gear is connected with a guide block, and the outer wall of the mixing drum is provided with a guide groove matched with the guide block.
优选的,所述转动轴外壁设置有凸轮,所述凸轮与基座的顶壁活动相抵,所述基座与移动架之间设置有第二弹性伸缩杆。Preferably, the outer wall of the rotating shaft is provided with a cam, the cam is movable against the top wall of the base, and a second elastic telescopic rod is arranged between the base and the moving frame.
优选的,所述基座外壁开设有滑槽,所述滑槽内壁滑动连接有滑块,所述滑块与移动架固定相连。Preferably, the outer wall of the base is provided with a chute, the inner wall of the chute is slidably connected with a slider, and the slider is fixedly connected to the moving frame.
与现有技术相比,本实用新型提供了一种高强度抗开裂水稳层材料拌合装置,具备以下有益效果:Compared with the prior art, the utility model provides a high-strength anti-cracking water stable layer material mixing device, which has the following beneficial effects:
1、该高强度抗开裂水稳层材料拌合装置,通过搅拌轴与搅拌筒相对转动,提高其拌和效果,且在此过程中,使搅拌筒上下移动以及左右移动,进一步提高混合料分散的均匀性,本实用新型便于快速对物料进行拌和均匀,节约了搅拌时间,提升了搅拌质量,进而提高施工效率,实用性强。1. The high-strength anti-cracking water-stabilizing layer material mixing device, through the relative rotation of the stirring shaft and the mixing drum, improves the mixing effect, and in the process, the mixing drum moves up and down and left and right to further improve the dispersion of the mixture. Uniformity, the utility model facilitates rapid and uniform mixing of materials, saves mixing time, improves mixing quality, further improves construction efficiency, and has strong practicability.
2、该高强度抗开裂水稳层材料拌合装置,通过驱动电机带动转动轴上的第一齿轮转动,使第一齿轮与搅拌筒外侧的第二齿轮啮合,使转动轴和搅拌筒相对转动,且由于搅拌轴通过同步轮和同步带随转动轴同步转动,进而使搅拌轴与搅拌筒相对转动,提高物料搅拌效果。2. The high-strength anti-cracking water stabilization layer material mixing device drives the first gear on the rotating shaft to rotate through the drive motor, so that the first gear meshes with the second gear outside the mixing drum, so that the rotating shaft and the mixing drum rotate relative to each other , and because the stirring shaft rotates synchronously with the rotating shaft through the synchronizing wheel and the synchronous belt, the stirring shaft and the stirring drum are rotated relative to each other, and the material stirring effect is improved.
3、该高强度抗开裂水稳层材料拌合装置,通过在搅拌筒转动的过程中,在第一弹性伸缩杆的作用下带动顶杆始终与倾斜块相抵,由于倾斜块倾斜设置,使得搅拌筒在转动过程中左右往复移动,且转动轴在转动过程中,使凸轮与基座顶部间歇性的相抵,使得移动架相对于基座上移,进而使搅拌筒上下方向移动,从而提高混合料分散的均匀性,节约了搅拌时间,提升了搅拌质量。3. The high-strength anti-cracking water-stabilizing layer material mixing device drives the ejector rod to always offset the inclined block under the action of the first elastic telescopic rod during the rotation of the mixing drum. Because the inclined block is inclined, the stirring is performed. The drum reciprocates left and right during the rotation process, and the rotating shaft makes the cam and the top of the base intermittently offset during the rotation process, so that the moving frame moves up relative to the base, thereby making the mixing drum move up and down, thereby improving the mixture. The uniformity of dispersion saves the stirring time and improves the stirring quality.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的剖面结构示意图一;Fig. 2 is the cross-sectional structure schematic diagram one of the utility model;
图3为本实用新型的剖面结构示意图二;Fig. 3 is the cross-sectional structure schematic diagram two of the utility model;
图4为本实用新型的搅拌筒与第二齿轮的结构示意图。FIG. 4 is a schematic structural diagram of the mixing drum and the second gear of the present invention.
图中:1、基座;2、移动架;3、驱动电机;301、转动轴;3011、第一齿轮;3012、第二齿轮;4、搅拌筒;401、顶杆;402、导向槽;5、搅拌轴;501、搅拌杆;6、转动盘;601、第一弹性伸缩杆;7、倾斜块;8、同步轮;801、同步带;9、导向块;10、凸轮;11、第二弹性伸缩杆;12、滑槽;121、滑块。In the figure: 1, the base; 2, the moving frame; 3, the drive motor; 301, the rotating shaft; 3011, the first gear; 3012, the second gear; 4, the mixing drum; 401, the ejector rod; 402, the guide groove; 5, stirring shaft; 501, stirring rod; 6, rotating plate; 601, the first elastic telescopic rod; 7, tilting block; 8, synchronizing wheel; 801, timing belt; 9, guide block; 10, cam; 11, the first 2. Elastic telescopic rod; 12. Chute; 121. Slider.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述;显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例,基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model; obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. For example, based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
在本实用新型的描述中,需要说明的是,术语“上”、“下”、“内”、“外”、“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top/bottom", etc. is based on the drawings shown in the drawings. The orientation or positional relationship is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limit. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通;对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise expressly specified and limited, the terms "installation", "provided with", "sleeve/connection", "connection", etc., should be understood in a broad sense, such as "Connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be two elements Internal communication; for those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
实施例:Example:
参照图1、图2、图3和图4,一种高强度抗开裂水稳层材料拌合装置,包括基座1,基座1内设置有移动架2,移动架2内活动连接有搅拌筒4,搅拌筒4内设置有搅拌轴5,搅拌筒4外壁转动连接有转动盘6,转动盘6与移动架2内壁之间连接有第一弹性伸缩杆 601,搅拌筒4远离第一弹性伸缩杆601的一端连接有顶杆401,移动架2内壁设置有与顶杆401相配合的倾斜块7,移动架2内设置有用于驱动搅拌筒4转动的驱动机构。Referring to Figure 1, Figure 2, Figure 3 and Figure 4, a high-strength anti-cracking water stabilization layer material mixing device includes a
具体的,装置通过驱动机构带动搅拌轴5和搅拌筒4相对转动,提高其拌和效果,且在此过程中,使搅拌筒4上下移动以及左右移动,进一步提高混合料分散的均匀性,本实用新型便于快速对物料进行拌和均匀,节约了搅拌时间,提升了搅拌质量,进而提高施工效率,实用性强。Specifically, the device drives the
作为本实用新型优选的技术方案,驱动机构包括固设在移动架2 内壁的驱动电机3,驱动电机3的输出端连接有转动轴301,转动轴 301远离驱动电机3的一端通过轴承转动连接在移动架2内,转动轴 301外壁连接有第一齿轮3011,搅拌筒4外壁设置有与第一齿轮3011 相互啮合的第二齿轮3012,且第二齿轮3012通过轴承转动连接在移动架2内。As a preferred technical solution of the present invention, the drive mechanism includes a
进一步的,驱动机构还包括两个同步轮8,两个同步轮8分别固设在转动轴301和搅拌轴5的外壁,两个同步轮8之间连接有同步带 801,搅拌轴5外壁设置有均匀分布的搅拌杆501。Further, the driving mechanism also includes two synchronizing
具体的,通过驱动电机3带动转动轴301上的第一齿轮3011转动,使第一齿轮3011与搅拌筒4外侧的第二齿轮3012啮合,使转动轴301和搅拌筒4相对转动,且由于搅拌轴5通过同步轮8和同步带 801随转动轴301同步转动,进而使搅拌轴5与搅拌筒4相对转动,提高物料搅拌效果。Specifically, the
作为本实用新型优选的技术方案,第二齿轮3012内壁连接有导向块9,搅拌筒4外壁开设有与导向块9相配合的导向槽402;第二齿轮3012通过导向块9带动搅拌筒4同步转动,且在搅拌筒4转动的过程中,在第一弹性伸缩杆601的作用下带动顶杆401始终与倾斜块7相抵,由于倾斜块7倾斜设置,使得搅拌筒4在圆周转动过程中左右往复移动,加快物料分散效果。As a preferred technical solution of the present invention, the inner wall of the
作为本实用新型优选的技术方案,转动轴301外壁设置有凸轮10,凸轮10与基座1的顶壁活动相抵,基座1与移动架2之间设置有第二弹性伸缩杆11;转动轴301在转动过程中,使凸轮10与基座 1顶部间歇性的相抵,使得移动架2相对于基座1上移,进而使搅拌筒4上下方向移动,从而提高混合料分散的均匀性,节约了搅拌时间,提升了搅拌质量。As a preferred technical solution of the present invention, the outer wall of the rotating
作为本实用新型优选的技术方案,基座1外壁开设有滑槽12,滑槽12内壁滑动连接有滑块121,滑块121与移动架2固定相连;使滑块121滑动在滑槽12内,提高移动架2在基座1内上下移动的稳定性。As a preferred technical solution of the present invention, the outer wall of the
工作原理:向搅拌筒4内按比例倒入各类物料后,通过驱动电机3带动转动轴301上的第一齿轮3011转动,使第一齿轮3011与搅拌筒4外侧的第二齿轮3012啮合,使转动轴301和搅拌筒4相对转动,且由于搅拌轴5通过同步轮8和同步带801随转动轴301同步转动,进而使搅拌轴5与搅拌筒4相对转动,提高物料搅拌效果,且在搅拌筒4转动的过程中,在第一弹性伸缩杆601的作用下带动顶杆401始终与倾斜块7相抵,由于倾斜块7倾斜设置,使得搅拌筒4在圆周转动过程中左右往复移动,加快物料分散效果,转动轴301在转动过程中,使凸轮10与基座1顶部间歇性的相抵,使得移动架2相对于基座1上移,进而使搅拌筒4上下方向移动,进一步提高混合料分散的均匀性,节约了搅拌时间,提升了搅拌质量。Working principle: After pouring various materials into the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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