CN217254138U - Flange welding is with location frock - Google Patents

Flange welding is with location frock Download PDF

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Publication number
CN217254138U
CN217254138U CN202221137887.5U CN202221137887U CN217254138U CN 217254138 U CN217254138 U CN 217254138U CN 202221137887 U CN202221137887 U CN 202221137887U CN 217254138 U CN217254138 U CN 217254138U
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China
Prior art keywords
plate
guide rail
fixedly connected
horizontal
rack
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CN202221137887.5U
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Chinese (zh)
Inventor
孙学辉
孟剑
李民钊
陈浩
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Qingdao Roeder General Machinery Equipment Co ltd
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Qingdao Roeder General Machinery Equipment Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

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Abstract

The utility model relates to a flange welding is with location frock, vertical frame and horizontal frame fixed connection, vertical frame both sides respectively with vertical guide rail fixed connection, first fixed plate along vertical guide rail motion, first fixed plate is formed with a plurality of first fixed orificess, the rotor plate is located horizontal frame top and rotates with horizontal frame to be connected, the rotor plate both sides respectively with horizontal guide rail fixed connection, the motion of horizontal guide rail is followed to the second fixed plate, the second fixed plate is formed with a plurality of second fixed orificess. The utility model uses the rotating plate which rotates relative to the horizontal frame to change the angle of the axes of the first flange and the second flange, thus solving the problem of poor universality of the existing tool; through the vertical track magnetism attraction of the second that uses electro-magnet and iron, make the telescopic link stop at the appointed height and lift the pipeline, solved the problem that middle pipeline needs the manual work to lift.

Description

Flange welding is with location frock
Technical Field
The utility model belongs to the technical field of the welding frock and specifically relates to a flange welding is with location frock.
Background
The flanges at two ends of the existing pipeline are fixed by welding, the existing welding tool only corresponds to the combination of the pipeline and the flange of one specification, the existing welding tool cannot be used for fixing pipelines of other models during production, and the universality is poor. Meanwhile, the existing tool is often only used for fixing flanges on two sides, and a pipeline in the middle needs to be manually lifted, so that the welding precision is poor.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the above problem, providing a flange welding is with location frock, solved the poor problem of current frock commonality, solved the problem that middle pipeline needs the manual work to lift.
The utility model provides a flange welding is with location frock, includes: the vertical guide rail, the horizontal frame, the rotor plate, the horizontal guide rail, first fixed plate and second fixed plate, vertical frame and horizontal frame fixed connection, vertical frame both sides respectively with vertical guide rail fixed connection, first fixed plate moves along vertical guide rail, first fixed plate is formed with a plurality of first fixed orificess, the rotor plate is located horizontal frame top and rotates with horizontal frame and is connected, the rotor plate both sides respectively with horizontal guide rail fixed connection, the second fixed plate moves along horizontal guide rail, the second fixed plate is formed with a plurality of second fixed orificess.
The motor is characterized by further comprising a first lead screw, a first sliding block, a first bearing seat, a first screw nut, a motor, a fixed column and a first mounting plate, wherein two ends of the first lead screw are respectively and rotatably connected with the vertical rack through bearings in the first bearing seat, a shell of the motor is fixedly connected with the vertical rack, the motor drives the first lead screw to rotate, the first screw nut is connected with the first lead screw, the first screw nut is fixedly connected with the first mounting plate, two ends of the fixed column are respectively and fixedly connected with the first mounting plate and a first fixing plate, the first mounting plate is fixedly connected with the first sliding block, and the first sliding block is in sliding connection with the vertical guide rail.
The two ends of the second lead screw are respectively connected with the rotating plate in a rotating manner through bearings in the second bearing seats, the second nut is connected with the second lead screw, the second nut is fixedly connected with a second mounting plate, the second mounting plate is fixedly connected with a third mounting plate, the third mounting plate is fixedly connected with a connecting shaft, the connecting shaft is fixedly connected with a second fixing plate, the second mounting plate is fixedly connected with a second slider, the second slider is connected with a horizontal guide rail in a sliding manner, and the second lead screw is fixedly connected with the rotating plate;
the bottom of the rotating plate is provided with a rotating shaft, and the rotating shaft is inserted into the horizontal rack and is rotationally connected with the horizontal rack through a bearing.
The horizontal rack is fixedly connected with the extension rack, a first positioning hole is formed in the extension rack, a second positioning hole is formed in the horizontal rack, a third positioning hole is formed in the rotating plate, and the positioning pin penetrates through the third positioning hole.
Further, the rotating plate device further comprises a first universal ball and a second universal ball, wherein the first universal ball is fixed above the extension rack, the second universal ball is fixed above the horizontal rack, and the first universal ball and the second universal ball are used for supporting the rotating plate.
Furthermore, the device also comprises an electromagnet, a second vertical guide rail, a first expansion plate and a second expansion plate, wherein the side surface of the vertical rack is fixedly connected with the second vertical guide rail, the electromagnet is connected with the second vertical guide rail in a sliding manner, and two ends of the first expansion plate are respectively connected with the electromagnet and the second expansion plate in a rotating manner.
The utility model has the advantages of as follows: the rotating plate rotating relative to the horizontal rack is used, so that the angles of the axes of the first flange and the second flange can be changed, meanwhile, the first fixing plate and the second fixing plate can move to adapt to different flanges and pipelines, and the plurality of first fixing holes and the plurality of second fixing holes can adapt to flanges with different diameters, so that the problem that the existing tool is poor in universality is solved; through the vertical track magnetism attraction of the second that uses electro-magnet and iron, make the telescopic link stop at the appointed height and lift the pipeline, solved the problem that middle pipeline needs the manual work to lift.
Drawings
In order to clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below. It is obvious that the drawing in the following description is only an embodiment of the invention, and that for a person skilled in the art, other embodiments can be derived from the drawing provided without inventive effort.
FIG. 1: the utility model discloses a schematic overlooking structure;
FIG. 2: the left-side view sectional structure schematic diagram of the utility model;
FIG. 3: the utility model discloses a rear view sectional structure schematic diagram.
Detailed Description
The invention is further described with reference to the following figures and examples:
reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary only for explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
The first embodiment is as follows:
as shown in fig. 1 to fig. 3, the present embodiment provides a positioning tool for flange welding, including: the novel rotary table comprises a vertical rack 1, a vertical guide rail 11, a horizontal rack 2, a rotary plate 3, a horizontal guide rail 31, a first fixing plate 5 and a second fixing plate 7, wherein the vertical rack 1 is fixedly connected with the horizontal rack 2, two sides of the vertical rack 1 are respectively fixedly connected with the vertical guide rail 11, the first fixing plate 5 moves along the vertical guide rail 11, a plurality of first fixing holes 50 are formed in the first fixing plate 5, the rotary plate 3 is located above the horizontal rack 2 and is rotatably connected with the horizontal rack 2, two sides of the rotary plate 3 are respectively fixedly connected with the horizontal guide rail 31, the second fixing plate 7 moves along the horizontal guide rail 31, and a plurality of second fixing holes 70 are formed in the second fixing plate 7.
Further, the device comprises a first lead screw 4, a first sliding block 12, a first bearing seat 13, a first screw 41, a motor 42, a fixed column 51 and a first mounting plate 52, wherein two ends of the first lead screw 4 are respectively connected with the vertical rack 1 through bearings in the first bearing seat 13 in a rotating manner, a shell of the motor 42 is fixedly connected with the vertical rack 1, the motor 42 drives the first lead screw 4 to rotate, the first screw 41 is connected with the first lead screw 4, the first screw 41 is fixedly connected with the first mounting plate 52, two ends of the fixed column 51 are respectively fixedly connected with the first mounting plate 52 and the first fixing plate 5, the first mounting plate 52 is fixedly connected with the first sliding block 12, and the first sliding block 12 is connected with the vertical guide rail 11 in a sliding manner.
Further, the device comprises a second lead screw 6, a second slider 32, a second bearing seat 33, a second nut 61 and a turntable 62, wherein two ends of the second lead screw 6 are respectively connected with the rotating plate 3 in a rotating manner through bearings in the second bearing seat 33, the second nut 61 is connected with the second lead screw 6, the second nut 61 is fixedly connected with a second mounting plate 73, the second mounting plate 73 is fixedly connected with a third mounting plate 72, the third mounting plate 72 is fixedly connected with a connecting shaft 71, the connecting shaft 71 is fixedly connected with a second fixing plate 7, the second mounting plate 73 is fixedly connected with the second slider 32, the second slider 32 is slidably connected with the horizontal guide rail 31, and the second lead screw 6 is fixedly connected with the turntable 62;
the rotating plate 3 is formed with a rotating shaft 34 at the bottom, and the rotating shaft 34 is inserted into the horizontal frame 2 and is rotatably connected with the horizontal frame 2 through a bearing.
Further, the positioning device further comprises a positioning pin 8, the left side and the right side of the horizontal rack 2 are fixedly connected with an extension rack 21 respectively, a first positioning hole 22 is formed in the extension rack 21, a second positioning hole 25 is formed in the horizontal rack 2, a third positioning hole 35 is formed in the rotating plate 3, and the positioning pin 8 penetrates through the third positioning hole 35.
Further, the rotating plate device further comprises a first universal ball 23 and a second universal ball 24, wherein the first universal ball 23 is fixed above the extension rack 21, the second universal ball 24 is fixed above the horizontal rack 2, and the first universal ball 23 and the second universal ball 24 are used for supporting the rotating plate 3.
Furthermore, the portable electric heating device further comprises an electromagnet 9, a second vertical guide rail 91, a first expansion plate 92 and a second expansion plate 93, the side face of the vertical rack 1 is fixedly connected with the second vertical guide rail 91, the electromagnet 9 is connected with the second vertical guide rail 91 in a sliding mode, and two ends of the first expansion plate 92 are respectively connected with the electromagnet 9 and the second expansion plate 93 in a rotating mode.
The working principle is as follows:
the workpiece to be machined consists of a first flange, a pipeline and a second flange. The first flange is fixed to the front side of the first fixing plate 5 by bolts inserted through the first fixing holes 50, and the second flange is fixed to the rear side of the second fixing plate 7 by bolts inserted through the second fixing holes 70.
After aligning the end of the pipe with the first flange, the second expansion plate 93 is pulled under the pipe and into contact with the pipe. The electromagnet 9 is then energised to fix the electromagnet 9 relative to the second vertical guide rail 91, thereby causing the second telescopic plate 93 to lift the support pipe. The first flange and the pipe end are then spot welded using a welding gun.
When the axes of the first flange and the second flange are parallel, the motor 42 is used for driving the first fixing plate 5 to move up and down, and the rotating disc 62 is rotated to move the second fixing plate 7 back and forth to align one end of the pipeline with the second flange. And then, fixing the second flange and the end part of the pipeline by spot welding by using a welding gun. After the two ends of the pipeline are respectively and completely welded with the first flange and the second flange, the first flange and the second flange are respectively dismounted from the first fixing plate 5 and the second fixing plate 7.
When the axes of the first flange and the second flange are vertical, the rotating plate 3 is rotated by 90 degrees, and the rotating plate 3 and the horizontal housing 2 are fixed by using the positioning pin 8 through the first positioning hole 22 and the third positioning hole 35. At this time, the rotary turntable 62 drives the second fixing plate 7 to move left and right, and the rest of the working principle is the same as that when the axes of the first flange and the second flange are parallel.
The present invention has been described above by way of example, but the present invention is not limited to the above-mentioned embodiments, and any modification or variation based on the present invention is within the scope of the present invention.

Claims (6)

1. The utility model provides a flange welding is with location frock which characterized in that includes: the novel rotary table comprises a vertical rack (1), a vertical guide rail (11), a horizontal rack (2), a rotary plate (3), a horizontal guide rail (31), a first fixing plate (5) and a second fixing plate (7), wherein the vertical rack (1) is fixedly connected with the horizontal rack (2), two sides of the vertical rack (1) are respectively fixedly connected with the vertical guide rail (11), the first fixing plate (5) moves along the vertical guide rail (11), a plurality of first fixing holes (50) are formed in the first fixing plate (5), the rotary plate (3) is positioned above the horizontal rack (2) and is rotatably connected with the horizontal rack (2), two sides of the rotary plate (3) are respectively fixedly connected with the horizontal guide rail (31), the second fixing plate (7) moves along the horizontal guide rail (31), and a plurality of second fixing holes (70) are formed in the second fixing plate (7).
2. The flange welding of claim 1 is with location frock, its characterized in that: also comprises a first lead screw (4), a first slide block (12), a first bearing seat (13), a first nut (41), a motor (42), a fixed column (51) and a first mounting plate (52), two ends of the first lead screw (4) are respectively connected with the vertical frame (1) in a rotating way through a bearing in a first bearing seat (13), the shell of the motor (42) is fixedly connected with the vertical rack (1), the motor (42) drives the first lead screw (4) to rotate, the first screw nut (41) is connected with the first lead screw (4), the first screw nut (41) is fixedly connected with the first mounting plate (52), two ends of the fixed column (51) are respectively fixedly connected with the first mounting plate (52) and the first fixing plate (5), the first mounting plate (52) is fixedly connected with the first sliding block (12), and the first sliding block (12) is connected with the vertical guide rail (11) in a sliding mode.
3. The flange welding of claim 1 is with location frock, its characterized in that: also comprises a second lead screw (6), a second slide block (32), a second bearing seat (33), a second nut (61) and a turntable (62), two ends of the second lead screw (6) are respectively connected with the rotating plate (3) in a rotating way through a bearing in a second bearing seat (33), the second screw nut (61) is connected with a second lead screw (6), the second screw nut (61) is fixedly connected with a second mounting plate (73), the second mounting plate (73) is fixedly connected with a third mounting plate (72), the third mounting plate (72) is fixedly connected with a connecting shaft (71), the connecting shaft (71) is fixedly connected with the second fixing plate (7), the second mounting plate (73) is fixedly connected with the second sliding block (32), the second sliding block (32) is in sliding connection with the horizontal guide rail (31), and the second lead screw (6) is fixedly connected with the rotary table (62);
the bottom of the rotating plate (3) is provided with a rotating shaft (34), and the rotating shaft (34) is inserted into the horizontal rack (2) and is rotationally connected with the horizontal rack (2) through a bearing.
4. The flange welding of claim 1 is with location frock, its characterized in that: the positioning device is characterized by further comprising positioning pins (8), the left side and the right side of the horizontal rack (2) are fixedly connected with extension racks (21) respectively, first positioning holes (22) are formed in the extension racks (21), second positioning holes (25) are formed in the horizontal rack (2), third positioning holes (35) are formed in the rotating plate (3), and the positioning pins (8) penetrate through the third positioning holes (35).
5. The flange welding of claim 4 is with location frock, its characterized in that: the rotary table further comprises a first universal ball (23) and a second universal ball (24), the first universal ball (23) is fixed above the extension rack (21), the second universal ball (24) is fixed above the horizontal rack (2), and the first universal ball (23) and the second universal ball (24) are used for supporting the rotary table (3).
6. The flange welding of claim 1 is with location frock, its characterized in that: still include electro-magnet (9), the vertical guide rail of second (91), first expansion plate (92) and second expansion plate (93), vertical frame (1) side and the vertical guide rail of second (91) fixed connection, electro-magnet (9) and the vertical guide rail of second (91) sliding connection, the both ends of first expansion plate (92) rotate with electro-magnet (9) and second expansion plate (93) respectively and are connected.
CN202221137887.5U 2022-05-12 2022-05-12 Flange welding is with location frock Active CN217254138U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221137887.5U CN217254138U (en) 2022-05-12 2022-05-12 Flange welding is with location frock

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221137887.5U CN217254138U (en) 2022-05-12 2022-05-12 Flange welding is with location frock

Publications (1)

Publication Number Publication Date
CN217254138U true CN217254138U (en) 2022-08-23

Family

ID=82883926

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221137887.5U Active CN217254138U (en) 2022-05-12 2022-05-12 Flange welding is with location frock

Country Status (1)

Country Link
CN (1) CN217254138U (en)

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