CN217254067U - A kind of elbow welding fixing device and pipe fitting processing device - Google Patents
A kind of elbow welding fixing device and pipe fitting processing device Download PDFInfo
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- CN217254067U CN217254067U CN202220908375.8U CN202220908375U CN217254067U CN 217254067 U CN217254067 U CN 217254067U CN 202220908375 U CN202220908375 U CN 202220908375U CN 217254067 U CN217254067 U CN 217254067U
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Abstract
Description
技术领域technical field
本实用新型涉及管件加工技术领域,尤其涉及一种弯头焊接固定装置及管件加工装置。The utility model relates to the technical field of pipe fittings processing, in particular to an elbow welding fixing device and a pipe fitting processing device.
背景技术Background technique
管件是管道系统中起连接、控制、变向、分流、密封、支撑等作用的零部件,广泛应用于生活中的各个领域。为改变管路方向,常常需要对管件进行弯折,以实现管道拐弯处的连接。Pipe fittings are the parts in the pipeline system that play the roles of connection, control, direction change, diversion, sealing, support, etc., and are widely used in various fields of life. In order to change the direction of the pipeline, it is often necessary to bend the pipe fittings to realize the connection at the bend of the pipeline.
现有的弯管机一般适用于外径较大的管件弯制,在加工外径和壁厚较小的零件时,容易出现开裂、变形,从而导致零件报废,所以通常这类零件会采用弯头焊接工艺。弯头焊接工艺是指,通过将弯头焊接于两段方向不同的直管段之间,以实现管路方向的改变。在焊接过程中,为避免焊接件弯扭、错位造成安全隐患,需要对弯头和直线段管件进行固定。Existing pipe bending machines are generally suitable for the bending of pipes with larger outer diameters. When processing parts with smaller outer diameters and wall thicknesses, cracking and deformation are prone to occur, resulting in scrapped parts. Therefore, such parts are usually bent. Head welding process. The elbow welding process refers to changing the direction of the pipeline by welding the elbow between two straight pipe sections with different directions. In the welding process, in order to avoid potential safety hazards caused by bending, twisting and dislocation of the welded parts, it is necessary to fix the elbow and the straight pipe fittings.
现有技术中的弯头焊接固定装置一般设置有与焊机相连接的工作台,工作台上设置有支撑架,能够将弯头和直管段放置于适于焊接的位置。通过带有弧形槽的夹板将弯头和直线段压紧于支撑架上,并由螺栓旋拧固定。待弯头与直管段焊接完成后,将夹板上的螺栓旋松,取下夹板,以取下焊接完成的管件。The elbow welding fixing device in the prior art is generally provided with a workbench connected with the welding machine, and a support frame is provided on the workbench, which can place the elbow and the straight pipe section at a position suitable for welding. The elbow and the straight section are pressed onto the support frame by the splint with the arc groove, and fixed by screwing the bolts. After the welding of the elbow and the straight pipe section is completed, loosen the bolts on the splint and remove the splint to remove the welded pipe fittings.
现有的弯头焊接固定装置,虽然能够实现直管段和弯头的固定,但是在实际生产中,用于对焊的弯头常常有多种角度,例如45°弯头、135°弯头以及90°弯头等。现有的弯头焊接装置由于支撑架以及夹板在结构上的限制,只能适用于一种设定好角度弯头焊接。对于不同角度的弯头对焊,现有的弯头焊接装置不具备通用性,使得弯头焊接固定装置的通用性较低,使用成本较高。Although the existing elbow welding fixing device can realize the fixing of straight pipe sections and elbows, in actual production, the elbows used for butt welding often have various angles, such as 45° elbow, 135° elbow and 90° elbow, etc. Due to the structural limitations of the support frame and the splint, the existing elbow welding device can only be applied to one type of elbow welding with a set angle. For the butt welding of elbows of different angles, the existing elbow welding device does not have universality, which makes the universality of the elbow welding fixing device lower and the use cost higher.
实用新型内容Utility model content
本实用新型的一个方面在于提供一种弯头焊接固定装置及管件加工装置,以适用于不同角度的弯头的焊接需求,提高焊接的灵活性。One aspect of the present invention is to provide an elbow welding fixing device and a pipe fitting processing device, which are suitable for the welding requirements of elbows with different angles and improve the flexibility of welding.
为达此目的,本实用新型采用以下技术方案:For this purpose, the utility model adopts the following technical solutions:
一种弯头焊接固定装置,用于固定弯头及待焊接于上述弯头两端的两个直管段,上述弯头焊接固定装置包括:An elbow welding and fixing device is used for fixing an elbow and two straight pipe sections to be welded on both ends of the elbow, and the elbow welding and fixing device comprises:
第一固定组件,两个所述第一固定组件能够绕旋转中心彼此相对周向旋转,两个所述第一固定组件分别用于固定两个所述直管段;a first fixing assembly, the two first fixing assemblies can rotate relative to each other in the circumferential direction around the rotation center, and the two first fixing assemblies are respectively used for fixing the two straight pipe sections;
第二固定组件,安装于所述旋转中心处,所述第二固定组件用于固定所述弯头。A second fixing component is installed at the rotation center, and the second fixing component is used for fixing the elbow.
可选的,弯头焊接固定装置还包括:Optionally, the elbow welding fixture also includes:
底座,其具有第一支撑面;a base having a first support surface;
旋转盘,其与所述底座转动连接,所述旋转盘具有第二支撑面,所述第一支撑面和所述第二支撑面共面,所述第一支撑面和所述第二支撑面上均设置有所述第一固定组件。a rotating disk, which is rotatably connected with the base, the rotating disk has a second support surface, the first support surface and the second support surface are coplanar, and the first support surface and the second support surface Both are provided with the first fixing component.
可选的,所述第一固定组件包括挡板和夹持单元,所述夹持单元与所述挡板相对且间隔设置,以配合夹持所述直管段,所述夹持单元与所述挡板之间的间距能够调节;Optionally, the first fixing component includes a baffle plate and a clamping unit, the clamping unit and the baffle plate are arranged opposite to and spaced apart to cooperate to clamp the straight pipe section, and the clamping unit is connected to the baffle plate. The spacing between the baffles can be adjusted;
和/或,所述第二固定组件包括相对且间隔设置的定位柱和压紧件,所述定位柱安装于所述底座上,所述压紧件与所述定位柱配合夹持所述弯头,所述压紧件与所述定位柱之间的距离能够调节。And/or, the second fixing assembly includes a positioning column and a pressing member that are oppositely and spaced apart, the positioning column is mounted on the base, and the pressing member cooperates with the positioning column to clamp the bending member. The distance between the pressing member and the positioning post can be adjusted.
通过上述方案,挡板和夹持单元配合夹持固定直管段,定位柱和压紧件配合夹持弯头,当需要焊接多种口径的弯头时,可以通过调节挡板和夹持单元之间的距离以及压紧件和定位柱之间的距离,以适应夹持多种口径的弯头和直管段的需求。Through the above solution, the baffle and the clamping unit cooperate to clamp and fix the straight pipe section, and the positioning column and the pressing member cooperate to clamp the elbow. and the distance between the pressing piece and the positioning column to meet the needs of clamping elbows and straight pipe sections of various diameters.
可选的,所述第二固定组件还包括连接杆和锁紧螺母,所述连接杆的一端与所述压紧件连接,所述连接杆的另一端与所述定位柱滑动连接,以使所述压紧件靠近或远离所述定位柱,所述锁紧螺母螺纹旋拧于所述连接杆上且与所述定位柱远离所述压紧件的一侧抵接。Optionally, the second fixing assembly further includes a connecting rod and a locking nut, one end of the connecting rod is connected with the pressing member, and the other end of the connecting rod is slidably connected with the positioning column, so that the The pressing member is close to or away from the positioning post, and the locking nut is screwed on the connecting rod and abuts against the side of the positioning post away from the pressing member.
和/或,所述夹持单元包括固定板和调节螺栓,所述固定板与所述挡板相对且间隔设置,所述调节螺栓螺纹旋拧于所述固定板上,且所述调节螺栓的末端伸入所述固定板和所述挡板之间以抵接所述直管段。通过上述方案,利用连接杆能够在定位柱中的滑动,使压紧件靠近或远离定位柱,实现压紧件和定位柱之间距离的调整,适应不同口径的弯头,旋紧锁紧螺母可以将连接杆带动压紧件,使压紧件与定位柱夹持住弯头,利用调节螺栓与直管段抵接,并将直管段固定在固定板与挡板之间,通过旋拧调节螺母可以调整调节螺母与挡板之间的距离,以使用不同口径的直管段。And/or, the clamping unit includes a fixing plate and an adjusting bolt, the fixing plate is opposite to the baffle and is arranged at intervals, the adjusting bolt is screwed on the fixing plate, and the adjusting bolt is An end protrudes between the fixing plate and the baffle to abut the straight pipe section. Through the above solution, the connecting rod can be used to slide in the positioning column, so that the pressing member is close to or away from the positioning column, so as to realize the adjustment of the distance between the pressing member and the positioning column, adapt to the elbows of different diameters, and tighten the lock nut. The connecting rod can drive the pressing piece, so that the pressing piece and the positioning column clamp the elbow, use the adjusting bolt to abut the straight pipe section, and fix the straight pipe section between the fixing plate and the baffle, and then screw the adjusting nut. The distance between the adjustment nut and the baffle can be adjusted to use straight pipe sections of different diameters.
可选的,所述旋转盘转动套设于所述定位柱上,所述定位柱的轴线为所述旋转盘的转动轴线。Optionally, the rotating disk is rotatably sleeved on the positioning column, and the axis of the positioning column is the rotation axis of the rotating disk.
可选的,所述定位柱与所述底座转动连接,且所述定位柱的转动轴线与所述旋转盘的转动轴线共线。Optionally, the positioning column is rotatably connected to the base, and the rotation axis of the positioning column is collinear with the rotation axis of the rotating disk.
通过上述方案,定位柱能够作为旋转轴连接底座和旋转盘,旋转盘能够套在定位柱上,并以定位柱的轴线位置旋转,带动旋转盘上的第一固定组件旋转,调整两组第一固定组件之间的角度,以适应不同角度的弯头的焊接。Through the above solution, the positioning column can be used as a rotating shaft to connect the base and the rotating plate, and the rotating plate can be sleeved on the positioning column and rotate at the axis position of the positioning column, driving the first fixed component on the rotating plate to rotate, and adjusting the two sets of first fixed components. Fix the angle between components to accommodate welding of elbows with different angles.
可选的,所述旋转盘上开设有弧形槽,所述弧形槽的圆心位于所述旋转盘的旋转轴线上,所述底座上设有与所述弧形槽正对连通的螺纹孔,所述旋转盘与所述底座通过穿设于所述螺纹孔及所述弧形槽的锁紧螺栓紧固;Optionally, an arc-shaped groove is formed on the rotating disk, the center of the arc-shaped groove is located on the rotation axis of the rotating disk, and the base is provided with a threaded hole that is in direct communication with the arc-shaped groove. , the rotating disk and the base are fastened by the locking bolts passing through the threaded holes and the arc-shaped grooves;
和/或,所述旋转盘或所述底座上设置有角度刻度,所述角度刻度用于指示所述旋转盘旋转的角度。And/or, an angle scale is provided on the rotary disk or the base, and the angle scale is used to indicate the rotation angle of the rotary disk.
通过上述方案,锁紧螺栓能够与底座上的螺纹孔螺纹连接,将旋转盘压紧固定,通过旋转盘上开有圆心为旋转盘旋转轴线的弧形槽,使锁紧螺栓能够在弧形槽内滑动,在需要旋转盘旋转,调整旋转盘上第一固定组件角度时,旋松锁紧螺栓,就可以转动旋转盘,实现第一固定组件角度的调节。Through the above solution, the locking bolt can be threadedly connected with the threaded hole on the base to press and fix the rotating disk. The rotating disk is provided with an arc-shaped groove whose center is the rotation axis of the rotating disk, so that the locking bolt can be inserted into the arc-shaped groove. When the rotating disk needs to be rotated to adjust the angle of the first fixed component on the rotating disk, the locking bolt can be loosened, and the rotating disk can be rotated to realize the adjustment of the angle of the first fixed component.
可选的,所述底座包括底板部和凸设于所述底板部上的凸台部,所述凸台部远离所述底板部的表面形成所述第一支撑面,所述旋转盘转动安装于所述底板部上。Optionally, the base includes a bottom plate portion and a boss portion protruding from the bottom plate portion, a surface of the boss portion away from the bottom plate portion forms the first support surface, and the rotary disk is rotatably installed. on the bottom plate.
通过上述方案,旋转盘安装于底板部上,可以使旋转盘上的第二支撑面与凸台部上的第一支撑面在同一水平面上,以保证用于焊接的两个直线段管件和弯头被固定于同一水平面上。Through the above solution, the rotating disc is installed on the bottom plate, so that the second supporting surface on the rotating disc and the first supporting surface on the boss part are on the same level, so as to ensure that the two straight pipe fittings used for welding and the bending The heads are fixed on the same level.
可选的,所述凸台部和所述旋转盘为同心设置的扇形结构,所述凸台部对应的圆心角与所述旋转盘对应的圆心角之和小于360°。Optionally, the boss portion and the rotating disk are concentric fan-shaped structures, and the sum of the central angle corresponding to the boss portion and the central angle corresponding to the rotating disk is less than 360°.
通过上述方案,凸台部与旋转盘为同心的扇形结构,凸台部的两个侧边能够实现旋转盘两侧旋转的转动限位。Through the above solution, the boss portion and the rotating disk are concentric fan-shaped structures, and the two sides of the boss portion can realize the rotation limit of the rotation of both sides of the rotating disk.
根据本实用新型的又一方面,本实用新型提供的管件加工装置,包括上述弯头焊接固定装置。According to another aspect of the present invention, the pipe fitting processing device provided by the present invention includes the above-mentioned elbow welding and fixing device.
本实用新型的有益效果:本实用新型提供的弯头焊接固定装置及管件加工装置,通过将两个直管段分别固定在两个第一固定组件上,两个第一固定组件带动两个直管段能够绕旋转中心彼此相对周向旋转,弯头通过第二固定组件固定于旋转中心处,随着待焊接的弯头的角度不同,可以通过两个第一固定组件的相对旋转,调整两个管件直线段之间的角度,以适应不同角度的弯头焊接,解决了现有技术中弯头焊接装置无法适应多种角度的弯头的焊接需求的技术问题,提高了弯头焊接的工作效率和焊接质量。The beneficial effects of the utility model: the elbow welding fixing device and the pipe fitting processing device provided by the present utility model, by fixing the two straight pipe sections on the two first fixing components respectively, the two first fixing components drive the two straight pipe sections Can rotate relative to each other circumferentially around the rotation center, and the elbow is fixed at the rotation center by the second fixing component. As the angle of the elbow to be welded is different, the relative rotation of the two first fixing components can be used to adjust the two pipe fittings The angle between the straight line segments is suitable for elbow welding of different angles, which solves the technical problem that the elbow welding device in the prior art cannot adapt to the welding requirements of elbows with various angles, and improves the work efficiency of elbow welding. Welding quality.
附图说明Description of drawings
图1是本实用新型所提供的弯头焊接固定装置与弯头及直管段的配合结构示意图;1 is a schematic diagram of the matching structure of the elbow welding fixing device provided by the present utility model, an elbow and a straight pipe section;
图2是本实用新型所提供的弯头焊接固定装置的结构示意图;Fig. 2 is the structural schematic diagram of the elbow welding fixing device provided by the present invention;
图3是本实用新型所提供的弯头焊接固定装置去掉第一固定组件时的结构示意图。3 is a schematic structural diagram of the elbow welding fixing device provided by the present invention when the first fixing component is removed.
图中:100、底座;110、螺纹孔;120、底板部;130、凸台部;200、旋转盘;210、弧形槽;220、锁紧螺栓;300、第一固定组件;310、挡板;320、夹持单元;321、固定板;322、调节螺栓;400、第二固定组件;410、定位柱;420、压紧件;430、连接杆;440、锁紧螺母。In the figure: 100, base; 110, threaded hole; 120, bottom plate part; 130, boss part; 200, rotary disk; 210, arc groove; 220, locking bolt; 300, first fixing component; 310,
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本实用新型,而非对本实用新型的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本实用新型相关的部分而非全部结构。The present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, the drawings only show some but not all structures related to the present invention.
在本实用新型的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or a fixed connection. It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be an internal connection between two elements or an interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features The features are not in direct contact but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
在本实施例的描述中,术语“上”、“下”、“右”、等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, the terms "upper", "lower", "right", etc. are based on the orientation or positional relationship shown in the accompanying drawings, which are only for convenience of description and simplified operation, rather than indicating Or imply that the referred device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for distinction in description, and have no special meaning.
本实用新型提供一种弯头焊接固定装置及管件加工装置,主要用于实现弯头对焊作业流程中弯头和直管段的固定。在焊接弯头时,为防止弯头和对焊的直管段出现弯扭、偏移或者错位,导致焊接后的焊接件出现弯扭变形、应力集中甚至脱焊报废等情况,需要对带焊接的弯头和直管段进行夹持固定。The utility model provides an elbow welding fixing device and a pipe fitting processing device, which are mainly used to realize the fixing of the elbow and the straight pipe section in the elbow butt welding operation process. When welding elbows, in order to prevent bending, offset or dislocation of the straight pipe section of the elbow and butt welding, resulting in bending and torsion deformation, stress concentration and even desoldering of the welded parts after welding, it is necessary to carry out welding Elbow and straight pipe sections are clamped and fixed.
图1为本实用新型所提供的弯头焊接固定装置与弯头及直管段的配合结构示意图,图3为本实用新型所提供的弯头焊接固定装置去掉第一固定组件时的结构示意图,如图1和图3所示,本实用新型提供的弯头焊接固定装置,包括第一固定组件300,两个第一固定组件300能够绕旋转中心彼此相对周向旋转,两个第一固定组件300分别用于固定两个直管段;第二固定组件400,安装于旋转中心处,第二固定组件400用于固定弯头。Fig. 1 is the structural representation of the fitting structure of the elbow welding fixing device provided by the utility model and the elbow and the straight pipe section, Fig. 3 is the structural schematic diagram of the elbow welding fixing device provided by the utility model when the first fixing component is removed, such as As shown in FIG. 1 and FIG. 3 , the elbow welding and fixing device provided by the present invention includes a
进一步的,本实用新型提供的弯头焊接装置还包括底座100和旋转盘200,底座100具有第一支撑面,旋转盘200与底座100转动连接,旋转盘200具有第二支撑面,第一支撑面和第二支撑面共面,第一支撑面和第二支撑面上均设置有第一固定组件300。Further, the elbow welding device provided by the present invention further includes a
具体的,第一支撑面和第二支撑面上各设置有一个第一固定组件300,第一固定组件300能够固定待焊接的直管段。在两个第一固定组件300之间,即旋转盘200的旋转中心处,安装有第二固定组件400,第二固定组件400能够固定弯头。两个第一固定组件300绕旋转中心周向间隔设置,使固定后的两段直管段的待焊接端与弯管的两端抵接,完成焊接前的固定。安装于旋转盘200上的第一固定组件300能够随旋转盘200在底板100上旋转,调整自身与另一第一固定组件300之间的角度,以能够对接不同弯折角度的弯头。Specifically, each of the first support surface and the second support surface is provided with a
本实用新型提供的弯头焊接固定装置及管件加工装置,通过将两个直管段分别固定在两个第一固定组件300上,两个第一固定组件300带动两个直管段能够绕旋转中心彼此相对周向旋转,弯头通过第二固定组件400固定于旋转中心处,随着待焊接的弯头的角度不同,可以通过两个第一固定组件300的相对旋转,调整两个管件直线段之间的角度,以适应不同角度的弯头焊接,解决了现有技术中弯头焊接装置无法适应多种角度的弯头的焊接需求的技术问题,提高了弯头焊接的工作效率和焊接质量。In the elbow welding fixing device and the pipe fitting processing device provided by the present invention, by fixing the two straight pipe sections on the two
在确定好待焊接的弯头的角度后,旋转旋转盘200,使旋转盘200上的第一固定组件300和底板100上的第一固定组件300之间的角度与弯头角度一致,将弯头固定在第二固定组件400上,再将两个待焊接的直管段分别固定在第一固定组件300上,使两个直管段分别与弯头的两端抵接,完成焊接前的弯头和直管段的固定。After determining the angle of the elbow to be welded, rotate the
即,本实施例提供的弯头焊接固定装置,通过在底座100上设置能够转动的旋转盘200,将固定直管段的两个第一固定组件300安装于旋转盘200和底座100上,将弯头通过第二固定组件400安装在旋转盘200的旋转中心,通过转动旋转盘200,能够随着待焊接的弯头的角度不同,调整两个直管段之间的角度,以适应不同角度的弯头焊接。That is, in the elbow welding and fixing device provided in this embodiment, the rotatable
为提高旋转盘200的安装便利性,底座100包括底板部120和凸设于底板部120上的凸台部130,凸台部130远离底板部120的表面形成第一支撑面,旋转盘200转动安装于底板部120上,凸台部130的厚度与旋转盘200的厚度保持一致。该种设置,能够在保证第一支撑面和第二支撑面共面的基础上,使得旋转盘200可以旋转支撑在底板部120上,安装便利性高,且安装稳定性强。In order to improve the installation convenience of the
更为优选地,凸台部130和旋转盘200为同心设置的扇形结构,扇形结构对应的轴线位于旋转盘200的转动轴线上,凸台部130对应的圆心角与旋转盘200对应的圆心角之和小于360°。由此使得凸台部130和旋转盘200在旋转中心的周向方向上错位设置,且凸台部130的两侧边可以形成对旋转盘200的转动限位,提高对旋转盘200的旋转限位可靠性,且提高整体外形美观性。More preferably, the
底板部120优选为圆盘状结构,且圆盘状结构圆心与扇形结构的圆心同心设置,且底板部120的外径与扇形结构的外径相等,使得弯头焊接固定装置的整体结构尺寸较小,棱边较少,且外形美观性强。进一步地,凸台部130和底板部120优选为一体成型,在其他实施例中,也可以分体加工并采用焊接或可拆卸连接方式连接。The
图2是本实用新型所提供的弯头焊接固定装置的结构示意图,如图2所示,在底座100的中心上安装有定位柱410,旋转盘200的扇形圆心处上开有通孔,使旋转盘200能够套设于底座100上的定位柱410上,保证旋转盘200能够在底座100上以定位柱410为轴旋转。优选地,定位柱410具体为金属圆柱体,底座100的中心开有圆孔,定位柱410能够插入该圆孔中。FIG. 2 is a schematic structural diagram of the elbow welding fixing device provided by the present invention. As shown in FIG. 2 , a
第二固定组件400可选包括压紧件410和上述的定位柱410,压紧件420和定位柱410间隔设置并配合夹持弯头,压紧件420与定位柱410之间的距离能够调节,以适配不同管径的弯头,且提高对弯头的夹持稳定性和夹持便利性。The
为更加方便地调节压紧件420和定位柱410之间的间距,第二固定组件400还包括连接杆430和锁紧螺母440。连接杆430的一端与压紧件420连接,连接杆430的另一端与定位柱410滑动连接,以使压紧件420靠近或远离定位柱410,使压紧件420与定位柱410能够配合夹持弯头,锁紧螺母440螺纹旋拧于连接杆430上且与定位柱410远离压紧件420的一侧抵接。In order to more conveniently adjust the distance between the
连接杆430的一端优选与压紧件420焊接,定位柱410的顶部开有通孔,连接杆430能够穿过该通孔并在该通孔中滑动,以带动压紧件420靠近或远离定位柱410,使压紧件420能够配合定位柱410夹持固定弯头。连接杆430的另一端上有螺纹段,锁紧螺母440螺纹旋拧在螺纹段上。锁紧螺母440能够与定位柱410远离压紧件420的一侧与定位柱410抵接,以使压紧件420与定位柱410配合夹持弯头,防止弯头出现偏移或者转动。在需要固定待焊接的弯头和直管段时,可以先将锁紧螺母440旋松,以扩大压紧件420与定位柱410之间的距离,将弯头放置于压紧件420与定位柱410之间,再锁紧螺母440螺旋拧紧,以使压紧件420将弯头紧压于定位柱410。One end of the connecting
定位柱410优选与底座100转动连接,定位柱410的转动轴线与旋转盘200的转动轴线共线,使第二固定组件400能够整体绕定位柱410的轴线转动,从而调节第二固定组件400对弯头的夹持位置,从而能够更好地适配不同弯折角度的弯头的固定。The
第一固定组件300包括挡板310和夹持单元320,夹持单元320与挡板310相对且间隔设置,以配合夹持直管段。优选地,夹持单元320和挡板310之间的距离能够调节,以适配不同管径的直管段,且提高对直管段的夹持稳定性和夹持便利性。The
夹持单元320优选地包括固定板321和调节螺栓322,固定板321与挡板310相对且间隔设置,调节螺栓322螺纹旋拧于固定板321上,且调节螺栓322的末端伸入固定板321和挡板310之间以抵接直管段。调松调节螺栓322,将直管段放置于挡板310和固定板321之间,调节调节螺栓322,直至直管段被压实但可沿轴向移动的状态。调整直管段位置,使直管段与弯头抵接,拧紧调节螺栓322,以完成固定直管段,操作简单方便,提高了直管段固定的效率。The
挡板310优选为一块长条金属板,焊接在底座100上。固定板321与挡板310间隔并平行设置。固定板321上开有多个螺纹通孔,调节螺栓322旋拧于固定板321的螺纹通孔上,并穿过固定板321,与待焊接的直管段抵接,配合挡板310夹持固定待焊接的直管段。作为可替代的方式,可以在底座100上设置滑轨,挡板310和夹持单元320安装于滑轨的两端,通过夹持单元320或挡板310在滑轨上的滑动调整,挡板310与夹持单元320之间的距离。The
本实施例提供的弯头焊接固定装置,通过挡板310和夹持单元320配合夹持固定直管段,定位柱410和压紧件420配合夹持弯头,当需要焊接多种口径的弯头时,可以通过调节挡板310和夹持单元320之间的距离以及压紧件420和定位柱410之间的距离,以适应夹持多种口径的弯头的需求。In the elbow welding and fixing device provided in this embodiment, the
值得说明的是,压紧件420与定位柱410之间的最大距离、固定板321与挡板310之间的具体距离以及固定板321上螺纹通孔的个数、孔径等参数指标应按照本弯头焊接装置的实际使用范围设计,本申请不做具体限定。It is worth noting that the maximum distance between the
如图3所示,在上述实施例的基础上,在可选的实施方式中,本实用新型提供的旋转盘200上开设有弧形槽210,弧形槽210的圆心位于旋转盘200的旋转轴线上,底座100上设有与弧形槽210正对连通的螺纹孔110,旋转盘200与底座100通过穿设于螺纹孔110及弧形槽210的锁紧螺栓220紧固。As shown in FIG. 3 , on the basis of the above-mentioned embodiment, in an optional embodiment, the
本实用新型提供的弯头焊接固定装置,通过锁紧螺栓220能够与底座100上的螺纹孔110螺纹连接,将旋转盘200压紧固定,通过旋转盘200上开有圆心为旋转盘200旋转轴线的弧形槽210,使锁紧螺栓220能够在弧形槽210内滑动,在需要旋转盘200旋转,调整旋转盘200上第一固定组件300角度时,旋松锁紧螺栓220,就可以转动旋转盘200,实现第一固定组件300角度的调节和角度调节后的锁紧。The elbow welding fixing device provided by the present invention can be threadedly connected with the threaded
具体的,弧形槽210下正对的底板上开有多个螺纹孔110,多个螺纹孔110沿旋转盘200的周向间隔设置。锁紧螺栓220能够穿过弧形槽210与螺纹孔110螺纹连接,锁紧螺栓220的螺栓头紧压旋转盘200上,使旋转固定于底座100上。螺纹孔110的尺寸、锁紧螺栓220的型号、弧形槽210的角度范围以及螺纹孔110的个数应按照实际生产的需要设计,本实用新型不做更多的要求。Specifically, a plurality of threaded
作为优选的,可以在旋转盘200或者底板100上设置角度刻度,以显示两个第一固定组件300之间的角度,在适用不同角度的弯头的固定时,只需转动旋转盘200至指定刻度,再旋拧锁紧螺栓220,将旋转盘200固定即可。Preferably, an angle scale can be set on the
本实用新型还提供了一种管件加工装置,包括弯头焊接固定装置。The utility model also provides a pipe fitting processing device, comprising an elbow welding fixing device.
显然,本实用新型的上述实施例仅仅是为了清楚说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,能够进行各种明显的变化、重新调整和替代而不会脱离本实用新型的保护范围。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, various obvious changes, readjustments and substitutions can be made without departing from the protection scope of the present invention. There is no need and cannot be exhaustive of all implementations here. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included within the protection scope of the claims of the present utility model.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113864536A (en) * | 2021-09-26 | 2021-12-31 | 新昌县杰创控股有限公司 | Connecting pipe fitting for refrigeration system and manufacturing method |
| CN116276703A (en) * | 2023-01-09 | 2023-06-23 | 上海传输线研究所(中国电子科技集团公司第二十三研究所) | A debugging fixture for rigid waveguide components |
| CN117283456A (en) * | 2023-11-02 | 2023-12-26 | 上海凯祚汽车配件有限公司 | Adjustable clamp for producing automobile oil pipe joint |
| WO2024254806A1 (en) * | 2023-06-15 | 2024-12-19 | 浙江双森金属科技股份有限公司 | Turnover-type stainless steel pipe vertical welding fixture |
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2022
- 2022-04-19 CN CN202220908375.8U patent/CN217254067U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113864536A (en) * | 2021-09-26 | 2021-12-31 | 新昌县杰创控股有限公司 | Connecting pipe fitting for refrigeration system and manufacturing method |
| CN113864536B (en) * | 2021-09-26 | 2023-03-14 | 新昌县杰创控股有限公司 | Method for manufacturing connecting pipe fitting of refrigeration system |
| CN116276703A (en) * | 2023-01-09 | 2023-06-23 | 上海传输线研究所(中国电子科技集团公司第二十三研究所) | A debugging fixture for rigid waveguide components |
| WO2024254806A1 (en) * | 2023-06-15 | 2024-12-19 | 浙江双森金属科技股份有限公司 | Turnover-type stainless steel pipe vertical welding fixture |
| CN117283456A (en) * | 2023-11-02 | 2023-12-26 | 上海凯祚汽车配件有限公司 | Adjustable clamp for producing automobile oil pipe joint |
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