CN217252778U - Casting auxiliary device - Google Patents
Casting auxiliary device Download PDFInfo
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- CN217252778U CN217252778U CN202221010053.8U CN202221010053U CN217252778U CN 217252778 U CN217252778 U CN 217252778U CN 202221010053 U CN202221010053 U CN 202221010053U CN 217252778 U CN217252778 U CN 217252778U
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- 238000005266 casting Methods 0.000 title claims abstract description 44
- 230000005540 biological transmission Effects 0.000 claims abstract description 171
- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 2
- 230000007723 transport mechanism Effects 0.000 claims 2
- 230000004913 activation Effects 0.000 claims 1
- 230000009849 deactivation Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 description 6
- 238000007599 discharging Methods 0.000 description 5
- 229910001338 liquidmetal Inorganic materials 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000002184 metal Substances 0.000 description 2
- 238000005058 metal casting Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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Abstract
The application discloses a casting auxiliary device, which comprises a transmission mechanism, wherein the transmission mechanism is rotary and is used for transmitting a mould, and a first station and a second station are sequentially formed along the transmission direction of the transmission mechanism; at the first station, the loading and unloading device completes the first operation of placing the un-cast mould and taking down the cast mould; at the second station, the casting device completes a second operation of casting the unmolded mold. This casting auxiliary device can practice thrift the cost of labor and can practice thrift the production space again.
Description
Technical Field
The present application relates generally to the field of metal casting and more particularly to a casting assist device.
Background
When a metal workpiece is cast, a casting device is required to be used for injecting high-temperature liquid metal into a specific mold, in the existing casting process, the mold is generally spread in a field, and the casting device is carried by a worker or a mobile device to inject the high-temperature liquid metal into each mold in the field. Therefore, labor cost is wasted, production risk is increased, the casting process can be completed on the premise that the casting device does not need to be moved by saving a production field, and the problem to be solved is solved urgently.
Disclosure of Invention
In view of the above-mentioned drawbacks and deficiencies of the prior art, it would be desirable to provide a casting assist device that saves both labor costs and production space.
The specific technical scheme is as follows:
the application provides a casting auxiliary device, which comprises a transmission mechanism, wherein the transmission mechanism is rotary and is used for transmitting a mould, and a first station and a second station are sequentially formed along the transmission direction of the transmission mechanism;
at the first station, the loading and unloading device completes the first operation of placing the non-cast mould and taking off the cast mould;
at the second station, the casting device completes a second operation of casting the unmolded mold.
Optionally, the system further comprises a control mechanism, wherein the control mechanism is electrically connected to the transmission mechanism and is used for controlling the transmission mechanism to start or stop.
Optionally, the transmission mechanism includes a first transmission unit, a second transmission unit, a third transmission unit and a fourth transmission unit, which are electrically connected to the control mechanism, respectively, and the first station and the second station are located on the first transmission unit or the second transmission unit;
the first transmission unit and the second transmission unit extend along a first direction, and the transmission directions of the first transmission unit and the second transmission unit are opposite;
the extending direction of the third transmission unit and the fourth transmission unit is perpendicular to the first direction;
the starting end of the third transmission unit is arranged on one side of the tail end of the first transmission unit, the tail end of the third transmission unit is arranged on one side of the starting end of the second transmission unit, and the third transmission unit is used for transmitting the mold on the tail end of the first transmission unit to the starting end of the second transmission unit;
the starting end of the fourth transmission unit is arranged on the other side of the tail end of the second transmission unit, the tail end of the fourth transmission unit is arranged on the other side of the starting end of the first transmission unit, and the fourth transmission unit is used for transmitting the mold on the tail end of the second transmission unit to the starting end of the first transmission unit;
the molds are each transported on the four transport units from their beginning to their end.
Optionally, the third transmission unit and the fourth transmission unit each include:
a transfer rail having an extending direction perpendicular to the first direction;
the transfer trolley can reciprocate along the transmission track, and is provided with a transfer assembly which is used for driving the mould to reciprocate along the first direction;
when the mold reaches the tail end of the first transmission unit or the second transmission unit, the control mechanism controls the transfer assembly on the transfer trolley to drive the mold to move to the transfer trolley from the position, and controls the transfer trolley to move to the tail end from the starting end of the third transmission unit or the fourth transmission unit;
when the transfer trolley reaches the starting end of the third transmission unit or the fourth transmission unit, the control mechanism controls the transfer assembly to drive the mold to move from the transfer trolley to the starting end of the second transmission unit or the first transmission unit, and controls the transfer trolley to move from the tail end of the third transmission unit or the fourth transmission unit to the starting end of the transfer trolley.
Optionally, the control mechanism includes:
the first control module is electrically connected to the first transmission unit and the second transmission unit and used for controlling the synchronous start and stop of the two transmission units;
the second control module is electrically connected to the third transmission unit and the fourth transmission unit and is used for controlling the reciprocating of the transfer trolley of the two transmission units and the synchronous start and stop of the action of the transfer assembly;
and the third control module is respectively and electrically connected with the first control module and the second control module and is used for realizing the interlocking of the first transmission unit, the second transmission unit, the third transmission unit and the fourth transmission unit through the first control module and the second control module.
Optionally, the die further comprises a backing plate, and the backing plate is arranged between the conveying mechanism and the die.
The beneficial effect of this application lies in:
the conveying mechanism on the casting auxiliary device is rotary, a first station and a second station are sequentially formed along the conveying direction of the conveying mechanism, and the feeding and discharging device finishes a first operation of placing an un-cast mold and taking down the cast mold at the first station; the casting device completes the second operation of casting the un-cast mould at the second station, so that the casting device can be fixed near the second station, the loading and unloading device is fixed near the first station, the un-cast mould is placed on the first station through the loading device, and the un-cast mould is conveyed by the conveying device, so that high-temperature liquid metal can be injected into the mould when the un-cast mould reaches the second station; when the cast mold returns to the first station through the transmission of the transmission device, the cast mold is taken down through the blanking device, so that the metal casting process is completed, the feeding and blanking device and the casting device do not need to be moved in the process, and further labor cost and production space can be saved.
Drawings
Other features, objects and advantages of the present application will become more apparent upon reading of the detailed description of non-limiting embodiments made with reference to the following drawings:
fig. 1 is a top view of a casting aid provided in an embodiment of the present application;
reference numbers in the figures: 11, a first transmission unit; 12, a second transmission unit; 13, a third transmission unit; 14, a fourth transmission unit; 21, a transfer track; 22, a transfer trolley; 220, a transfer assembly; 3, a backing plate;
Detailed Description
The present application will be described in further detail with reference to the drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not restrictive of the invention. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
Referring to fig. 1, the casting auxiliary device capable of saving labor cost and production space provided in this embodiment includes a rotary conveying mechanism, the rotary conveying mechanism is used for conveying a mold thereon, and a first station and a second station are sequentially formed along a conveying direction of the rotary conveying mechanism;
at the first station, the loading and unloading device completes the first operation of placing the un-cast mould and taking down the cast mould;
at the second station, the casting device completes a second operation of casting the unmolded mold.
The conveying mechanism on the casting auxiliary device is rotary, a first station and a second station are sequentially formed along the conveying direction of the conveying mechanism, and the loading and unloading device finishes a first operation of placing an un-cast mould and taking down the cast mould at the first station; the casting device completes the second operation of casting the un-cast mould at the second station, so that the casting device can be fixed near the second station, the loading and unloading device is fixed near the first station, the un-cast mould is placed on the first station through the loading device, and the un-cast mould is conveyed by the conveying device, so that high-temperature liquid metal can be injected into the mould when the un-cast mould reaches the second station; when the cast mould returns to the first station through the transmission of the transmission device, the cast mould is taken down through the blanking device, so that the casting process of metal is completed, the feeding and discharging device and the casting device do not need to be moved in the process, and further labor cost and production space can be saved.
In a preferred embodiment for realizing automation of the feeding, discharging and casting processes, the automatic feeding, discharging and casting device further comprises a control mechanism, wherein the control mechanism is electrically connected to the transmission mechanism and used for controlling the transmission mechanism to start or stop. When the cast mould reaches the first station and/or the non-cast mould reaches the second station, the control mechanism controls the transmission mechanism to stop running and controls the transmission mechanism to resume running after a set time, wherein the set time is used for finishing one or two of the first operation and the second operation.
Due to the fact that the control mechanism is arranged in the pouring auxiliary device, when a cast mold reaches the first station and/or an un-cast mold reaches the second station, the control mechanism controls the transmission mechanism to stop running and controls the transmission mechanism to recover running after set time is set, and the set time is used for finishing one or two of the first operation and the second operation. Therefore, automation of the feeding, discharging and casting processes is realized.
In a preferred embodiment for saving production space, the conveying mechanism comprises a first conveying unit 11, a second conveying unit 12, a third conveying unit 13 and a fourth conveying unit 14 which are electrically connected to the control mechanism respectively, and the first station and the second station are located on the first conveying unit 11 or the second conveying unit 12;
the first transmission unit 11 and the second transmission unit 12 both extend along a first direction, and the transmission directions of the two transmission units are opposite;
the extending direction of the third transmission unit 13 and the fourth transmission unit 14 is perpendicular to the first direction;
the starting end of the third transmission unit 13 is arranged at one side of the tail end of the first transmission unit 11, the tail end of the third transmission unit 13 is arranged at one side of the starting end of the second transmission unit 12, and the third transmission unit 13 is used for transmitting the mold at the tail end of the first transmission unit 11 to the starting end of the second transmission unit 12;
the starting end of the fourth transmission unit 14 is arranged at the other side of the tail end of the second transmission unit 12, the tail end of the fourth transmission unit 14 is arranged at the other side of the starting end of the first transmission unit 11, and the fourth transmission unit 14 is used for transmitting the mold at the tail end of the second transmission unit 12 to the starting end of the first transmission unit 11;
the molds are transferred to the ends thereof from the beginning thereof on the four transfer units.
Since the first transfer unit 11 and the second transfer unit 12 both extend in the first direction and since the third transfer unit 13 and the fourth transfer unit 14 extend in a direction perpendicular to the first direction, the transfer mechanism as a whole forms a rectangle, and thus, a production space can be saved to some extent.
Wherein in a preferred embodiment of the third transmission unit 13 and the fourth transmission unit 14, the third transmission unit 13 and the fourth transmission unit 14 each comprise:
a transfer rail 21, an extending direction of the transfer rail 21 being perpendicular to the first direction;
the transfer trolley 22 can reciprocate along the transmission track, a transfer component 220 is arranged on the transfer trolley 22, and the transfer component 220 is used for driving the mould to reciprocate along the first direction;
when the mold reaches the tail end of the first transmission unit 11 or the second transmission unit 12, the control mechanism controls the transfer component 220 on the transfer trolley 22 to drive the mold to move from the position to the transfer trolley 22, and controls the transfer trolley 22 to move from the starting end of the third transmission unit 13 or the fourth transmission unit 14 to the tail end of the transfer trolley 22;
when the transfer trolley 22 reaches the beginning end of the third transfer unit 13 or the fourth transfer unit 14, the control mechanism controls the transfer component 220 to drive the mold to move from the transfer trolley 22 to the beginning end of the second transfer unit 12 or the first transfer unit 11, and controls the transfer trolley 22 to move from the tail end of the third transfer unit 13 or the fourth transfer unit 14 to the beginning end thereof.
According to the scheme, the third transfer unit 13 and the fourth transfer unit 14 transfer the molds from the tail end of the first transfer unit 11 or the second transfer unit 12 to the transfer trolley 22 through the transfer assembly 220 on the transfer trolley 22, transfer the molds on the transfer trolley 22 to the start end of the second transfer unit 12 or the first transfer unit 11, and transfer the molds from the transfer trolley 22 to the position through the transfer assembly 220 so as to finish the transfer process of the molds on the transfer mechanism.
Wherein in a preferred embodiment that achieves labor cost savings, the control mechanism comprises:
the first control module is electrically connected to the first transmission unit 11 and the second transmission unit 12 and is used for controlling the synchronous start and stop of the two transmission units;
a second control module, electrically connected to the third transmission unit 13 and the fourth transmission unit 14, for controlling the synchronous start and stop of the reciprocating motion of the transfer trolley 22 and the motion of the transfer assembly 220 of the two transmission units;
and the third control module is respectively and electrically connected with the first control module and the second control module and is used for realizing the interlocking of the first transmission unit (11), the second transmission unit (12), the third transmission unit (13) and the fourth transmission unit (14) through the first control module and the second control module.
The third control module is electrically connected to the first control module and the second control module respectively, and when the first control module controls the first transmission unit 11 and the second transmission unit 12 to start, the third control module controls the third transmission unit 13 and the fourth transmission unit 14 to stop through the second control module; when the first control module controls the first transmission unit 11 and the second transmission unit 12 to stop, the third control module controls the third transmission unit 13 and the fourth transmission unit 14 to start through the second control module.
The first control module is used for realizing synchronous start-stop control of the first transmission unit 11 and the second transmission unit 12; the second control module is used for realizing synchronous start-stop control of the third transmission unit 13 and the fourth transmission unit 14, the third control module is respectively and electrically connected to the first control module and the second control module, and is used for realizing interlocking of the first transmission unit 11, the second transmission unit 12, the third transmission unit 13 and the fourth transmission unit 14 through the first control module and the second control module, so that automatic transmission of a mold between the first transmission unit 11 and the second transmission unit 12 through the third transmission unit 13 and the fourth transmission unit 14 is realized, and the purpose of saving labor cost is further realized.
In the preferred embodiment of the method for conveying the lifting mould on the casting auxiliary device, the method further comprises a backing plate 3, and the backing plate 3 is arranged between the conveying mechanism and the mould.
Because the backing plate 3 is arranged on the conveying mechanism, when the die is placed on the backing plate 3 and conveyed on the backing plate, the die is more stable. And then effectively improved the mould and transmitted the convenience on this casting auxiliary device.
The foregoing description is only exemplary of the preferred embodiments of the application and is illustrative of the principles of the technology employed. It will be appreciated by a person skilled in the art that the scope of the invention as referred to in the present application is not limited to the embodiments with a specific combination of the above-mentioned features, but also covers other embodiments with any combination of the above-mentioned features or their equivalents without departing from the inventive concept. For example, the above features may be replaced with (but not limited to) features having similar functions disclosed in the present application.
Claims (6)
1. The casting auxiliary device is characterized by comprising a transmission mechanism, wherein the transmission mechanism is rotary and is used for transmitting a mould, and a first station and a second station are sequentially formed along the transmission direction of the transmission mechanism;
at the first station, the loading and unloading device completes the first operation of placing the non-cast mould and taking off the cast mould;
at the second station, the casting device completes a second operation of casting the non-cast mold.
2. The casting aid of claim 1, further comprising a control mechanism electrically connected to the transport mechanism for controlling activation or deactivation of the transport mechanism.
3. Casting aid according to claim 2, characterized in that the transfer means comprise a first transfer unit (11), a second transfer unit (12), a third transfer unit (13) and a fourth transfer unit (14) electrically connected to the control means, respectively, the first station and the second station being located on the first transfer unit (11) or the second transfer unit (12);
the first transmission unit (11) and the second transmission unit (12) extend along a first direction, and the transmission directions of the first transmission unit and the second transmission unit are opposite;
the third transmission unit (13) and the fourth transmission unit (14) extend in a direction perpendicular to the first direction;
the starting end of the third transmission unit (13) is arranged on one side of the tail end of the first transmission unit (11), the tail end of the third transmission unit (13) is arranged on one side of the starting end of the second transmission unit (12), and the third transmission unit (13) is used for transmitting the mold on the tail end of the first transmission unit (11) to the starting end of the second transmission unit (12);
the starting end of the fourth transmission unit (14) is arranged on the other side of the tail end of the second transmission unit (12), the tail end of the fourth transmission unit (14) is arranged on the other side of the starting end of the first transmission unit (11), and the fourth transmission unit (14) is used for transmitting the mold on the tail end of the second transmission unit (12) to the starting end of the first transmission unit (11);
the molds are transferred to the end thereof from the beginning thereof on the four transfer units.
4. Casting aid according to claim 3, characterized in that the third transfer unit (13) and the fourth transfer unit (14) each comprise:
a transfer rail (21), the transfer rail (21) extending in a direction perpendicular to the first direction;
the transfer trolley (22), the transfer trolley (22) can reciprocate along the transmission track, a transfer component (220) is arranged on the transfer trolley (22), and the transfer component (220) is used for driving the mould to reciprocate along the first direction;
when the mould reaches the tail end of the first conveying unit (11) or the second conveying unit (12), the control mechanism controls a transfer assembly (220) on the transfer trolley (22) to drive the mould to move to the transfer trolley (22) from the position, and controls the transfer trolley (22) to move from the starting end of the third conveying unit (13) or the fourth conveying unit (14) to the tail end of the transfer trolley;
when the transfer trolley (22) reaches the beginning end of the third transfer unit (13) or the fourth transfer unit (14), the control mechanism controls the transfer assembly (220) to drive the mold to move from the transfer trolley (22) to the beginning end of the second transfer unit (12) or the first transfer unit (11), and controls the transfer trolley (22) to move from the tail end of the third transfer unit (13) or the fourth transfer unit (14) to the beginning end of the transfer trolley.
5. The casting aid of claim 4, wherein the control mechanism comprises:
the first control module is electrically connected to the first transmission unit (11) and the second transmission unit (12) and is used for controlling the synchronous start and stop of the two transmission units;
the second control module is electrically connected with the third transmission unit (13) and the fourth transmission unit (14) and is used for controlling the reciprocating of the transfer trolley (22) of the two transmission units and the synchronous start and stop of the action of the transfer assembly (220);
and the third control module is respectively and electrically connected with the first control module and the second control module and is used for realizing the interlocking of the first transmission unit (11), the second transmission unit (12), the third transmission unit (13) and the fourth transmission unit (14) through the first control module and the second control module.
6. Casting aid according to any of claims 1-5, characterized in that it further comprises a backing plate (3), which backing plate (3) is arranged between the transport means and the mould.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221010053.8U CN217252778U (en) | 2022-04-28 | 2022-04-28 | Casting auxiliary device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221010053.8U CN217252778U (en) | 2022-04-28 | 2022-04-28 | Casting auxiliary device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217252778U true CN217252778U (en) | 2022-08-23 |
Family
ID=82879881
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202221010053.8U Active CN217252778U (en) | 2022-04-28 | 2022-04-28 | Casting auxiliary device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217252778U (en) |
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2022
- 2022-04-28 CN CN202221010053.8U patent/CN217252778U/en active Active
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Address after: Ziya circular economy industrial zone, Jinghai District, Tianjin Patentee after: Tianjin Beiying New Materials Technology Co.,Ltd. Country or region after: China Address before: Ziya circular economy industrial zone, Jinghai District, Tianjin Patentee before: Tianjin Beiying Recycling and Utilization Co.,Ltd. Country or region before: China |