CN217251728U - Lattice beam welding deformation correcting device - Google Patents

Lattice beam welding deformation correcting device Download PDF

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Publication number
CN217251728U
CN217251728U CN202220099782.9U CN202220099782U CN217251728U CN 217251728 U CN217251728 U CN 217251728U CN 202220099782 U CN202220099782 U CN 202220099782U CN 217251728 U CN217251728 U CN 217251728U
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China
Prior art keywords
beam welding
open slot
plate
welding deformation
straightening
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CN202220099782.9U
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Chinese (zh)
Inventor
卢复昌
赖家树
朱洪骏
周益峰
李雪松
王可军
李玲
彭永成
董闯
秦成辉
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Guangxi Road Construction Engineering Group Co Ltd
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Guangxi Road Construction Engineering Group Co Ltd
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Abstract

A lattice beam welding deformation correction device is characterized in that front and rear end faces of a correction rack are provided with opening return plates, a hydraulic oil pump is mounted at the upper end of the correction rack, and an upper top plate device is fixedly mounted below the hydraulic oil pump; an open slot is arranged below the upper top plate device correspondingly, hydraulic jacks are respectively arranged on two sides of the open slot, and a top is arranged at the end part of a piston rod of each hydraulic jack. The utility model discloses can be applied to the deformation correction of steel pipe concrete arch bridge floor lattice roof beam, especially the correction of worker's roof beam and T type beam edge of a wing horizontal deformation, have the advantage of using nimble facility.

Description

Lattice beam welding deformation correcting device
Technical Field
The utility model discloses mainly used bridge construction technical field specifically is a steel pipe concrete arch bridge floor lattice roof beam welding deformation orthotic devices.
Background
The steel tube concrete arch bridge is developed rapidly by the characteristics of beautiful shape, convenient construction, economy, simplicity, perfect integration with the surrounding environment and the like, and becomes a common bridge structure form in China. The steel tube concrete arch bridge mainly comprises arch ribs, a suspender, a bridge deck system and the like. The integral bridge deck lattice beam is a typical steel-concrete combined beam, is a structure which is formed by combining a steel member and concrete or reinforced concrete components into a whole to work together, and has the characteristics of high safety performance, short construction period, low cost, good quality and the like. The bridge deck steel lattice beam consists of a main longitudinal beam, a secondary longitudinal beam, a small longitudinal beam, a main cross beam, a secondary cross beam and an end cross beam; the main cross beam is arranged corresponding to the position of the suspender along the bridge direction, the secondary cross beam is arranged between the main cross beams, and the main cross beam and the secondary cross beam are both generally provided with I-shaped cross sections. The steel lattice beam is not provided with an independent steel longitudinal beam, but is blanked into a cross-shaped cantilever through a wing plate of the steel cross beam to form the steel longitudinal beam, and all butt joints and T-shaped joints of the lattice beam are welded completely by fusion penetration. During welding, the molten steel and the base metal in the near seam area expand by heat to generate plastic deformation. During solidification, the steel materials of the welding seam and the near seam area shrink to generate longitudinal and transverse internal stress, so that the welding seam shrinks longitudinally and transversely, and the weldment deforms. In order to ensure that the bolt holes of the connecting nodes of the longitudinal beam web plates can be accurately aligned and assembled and installed in the hoisting stage, welding deformation needs to be corrected in the lattice beam machining process.
The existing welding deformation correcting device for the T-shaped section and the I-shaped section has certain requirements on the corrected minimum section height, and the larger section cannot be corrected by adopting a professional correcting machine; the straightening machine cannot limit the component, so that the accuracy of deformation correction is influenced; the professional straightening machine is generally practical in a steel structure processing factory, is not flexible and convenient to use in a construction site, and is poor in applicability.
Disclosure of Invention
An object of the utility model is to provide a lattice beam welding deformation orthotic devices can be applied to the deformation correction of steel pipe concrete arch bridge floor lattice beam, especially correction of worker's roof beam and T type roof beam edge of a wing horizontal deformation, has the advantage of using nimble facility.
In order to realize the above the utility model discloses the purpose, the technical scheme who adopts is:
a lattice beam welding deformation correcting device is characterized in that the front end face and the rear end face of a correcting rack are provided with opening return plates, the upper end of the correcting rack is provided with a hydraulic oil pump, and an upper top plate device is fixedly arranged below the hydraulic oil pump; an open slot is arranged below the upper top plate device, hydraulic jacks are respectively arranged on two sides of the open slot, and a top is arranged at the end part of a piston rod of each hydraulic jack. The hydraulic jack is connected with a hydraulic oil pump through a pipeline.
Taking an I-beam as an example, a web plate of the I-beam penetrates through the open slot, the upper flange plate is placed between the top head and the upper top plate, the top heads at two ends are pushed to the bottom surface of the upper flange through the hydraulic cylinder, and the upper top plate is pressed in the middle of the flange plate, so that the flange can be pushed to finish the shape correction of the flange collapse of the I-beam.
Horizontal limiting systems are arranged on two sides of the open slot, a screw jack is arranged on one side of the open slot, and bolt assemblies which are staggered and arranged in parallel are arranged on the other side of the open slot. The screw assembly consists of a bolt sleeve and a bolt, and the horizontal position of the correcting component is controlled by adjusting the elongation of the screw jack and the length of the bolt, so that the accuracy of correcting deformation is ensured.
The correcting rack is formed by encircling a top plate on the top surface, an inner side plate and an outer side plate on two sides, and an upper bottom plate and a lower bottom plate on the bottom surface.
And corner stiffening plates are arranged at four corners of the opening return-shaped plate. The corner stiffening plate can prevent the corners of the non-return plate from cracking and being damaged due to stress concentration; and meanwhile, the integral stability of the frame is also ensured.
And a hoisting connecting plate is fixedly arranged at the upper end of the correcting rack. Hoisting machinery is conveniently adopted for hoisting.
The upper end surface of the straightening machine frame is provided with a plurality of partition plates, and two side surfaces of the straightening machine frame are provided with a plurality of stiffening ribs; the frame is prevented from deforming.
The bottom of the correcting rack is provided with a foot post and a base, and the foot post is of a bolt sleeve structure. The foot column adopts a bolt sleeve structure, thereby adjusting the posture of the correcting rack and enabling the correcting device to be suitable for correcting components with different section heights.
The utility model has the advantages of outstanding substantive characteristics and obvious progress:
1. the utility model is suitable for a correction component in T type cross-section, the I shape cross-section of various different width, height.
2. The utility model discloses set up horizontal stop device, can carry out the accuracy to correcting the component spacing to guarantee to warp the accuracy of correcting.
3. The utility model discloses the structure is succinct, can the on-the-spot processing equipment, and it is nimble convenient to use, and the range of application is wide, can satisfy web, the orthopedic at edge of a wing position of I-beam, T type roof beam etc. the function is various.
Drawings
FIG. 1 is a schematic view of the front structure of the working state of the present invention;
FIG. 2 is a schematic view of the non-operating three-dimensional structure of the present invention;
FIG. 3 is a schematic view of the outer appearance of the upper top plate of the present invention;
fig. 4 is a schematic view of the appearance structure of the hydraulic jack and the plug of the present invention;
the serial numbers and component names in the figures are: 1. a straightening machine frame; 2. a hydraulic oil pump; 3. an upper roof apparatus; 4. ejecting the head; 5. a horizontal limiting device; 6. a corrective member; 101. an opening return plate; 102. a top plate; 103. a partition plate; 104. an outer panel; 105. an inner side plate; 106. an upper base plate; 107. a lower base plate; 108. a socle; 109. a base; 110. a corner stiffener; 111. hoisting the connecting plate; 112. a stiffening rib; 401. a hydraulic jack; 51. a screw jack; 52. a bolt assembly.
Detailed Description
A lattice beam welding deformation correcting device is characterized in that the front end face and the rear end face of a correcting rack 1 are provided with opening return plates 101, the upper end of the correcting rack 1 is provided with a hydraulic oil pump 2, and an upper top plate device 3 is fixedly arranged below the hydraulic oil pump 2; an open slot is arranged below the upper top plate device 3 correspondingly, hydraulic jacks 401 are respectively arranged on two sides of the open slot, and a top head 4 is arranged at the end part of a piston rod of each hydraulic jack 401;
two sides of the open slot are provided with horizontal limiting systems 5, wherein one side of each open slot is provided with a screw jack 51, and the other side of each open slot is provided with bolt assemblies 52 which are arranged in parallel in a staggered manner;
the correcting rack 1 is formed by encircling a top plate 102 on the top surface, an inner side plate 105 and an outer side plate 104 on two sides, and an upper bottom plate 106 and a lower bottom plate 107 on the bottom surface;
the four corners of the opening return-shaped plate 101 are provided with corner stiffening plates 110;
a hoisting connecting plate 111 is fixedly arranged at the upper end of the straightening frame 1;
the upper end surface of the straightening frame 1 is provided with a plurality of partition plates 103, and two side surfaces are provided with a plurality of stiffening ribs 112;
the bottom of the straightening frame 1 is provided with a foot post 108 and a base 109, and the foot post 108 adopts a bolt sleeve structure.

Claims (7)

1. The utility model provides a lattice beam welding deformation orthotic devices which characterized in that: the front end surface and the rear end surface of the straightening rack (1) are provided with opening return plates (101), the upper end of the straightening rack (1) is provided with a hydraulic oil pump (2), and an upper top plate device (3) is fixedly arranged below the hydraulic oil pump (2); an open slot is formed in the corresponding lower part of the upper top plate device (3), hydraulic jacks (401) are respectively installed on two sides of the open slot, and a top head (4) is installed at the end part of a piston rod of each hydraulic jack (401).
2. The lattice beam welding distortion correction apparatus of claim 1, wherein: horizontal limiting systems (5) are arranged on two sides of the open slot, a screw jack (51) is arranged on one side of the open slot, and bolt assemblies (52) which are arranged in parallel in a staggered mode are arranged on the other side of the open slot.
3. The lattice beam welding distortion correction apparatus of claim 1, wherein: the straightening machine frame (1) is formed by encircling a top plate (102) on the top surface, an inner side plate (105) and an outer side plate (104) on two sides, and an upper bottom plate (106) and a lower bottom plate (107) on the bottom surface.
4. The lattice beam welding distortion correction apparatus of claim 1, wherein: and corner stiffening plates (110) are arranged at four corners of the opening return-shaped plate (101).
5. The grid beam welding deformation correcting device of claim 1, wherein: and a hoisting connecting plate (111) is fixedly arranged at the upper end of the straightening rack (1).
6. The grid beam welding deformation correcting device of claim 1, wherein: the upper end face of the straightening frame (1) is provided with a plurality of partition plates (103), and two side faces are provided with a plurality of stiffening ribs (112).
7. The grid beam welding deformation correcting device of claim 1, wherein: a foot post (108) and a base (109) are installed at the bottom of the straightening rack (1), and the foot post (108) adopts a bolt sleeve structure.
CN202220099782.9U 2022-01-15 2022-01-15 Lattice beam welding deformation correcting device Active CN217251728U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220099782.9U CN217251728U (en) 2022-01-15 2022-01-15 Lattice beam welding deformation correcting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220099782.9U CN217251728U (en) 2022-01-15 2022-01-15 Lattice beam welding deformation correcting device

Publications (1)

Publication Number Publication Date
CN217251728U true CN217251728U (en) 2022-08-23

Family

ID=82895234

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220099782.9U Active CN217251728U (en) 2022-01-15 2022-01-15 Lattice beam welding deformation correcting device

Country Status (1)

Country Link
CN (1) CN217251728U (en)

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