CN217250743U

CN217250743U - Feather detects letter sorting equipment

Info

Publication number: CN217250743U
Application number: CN202220751607.3U
Authority: CN
Inventors: 林先明
Original assignee: Individual
Current assignee: Individual
Priority date: 2022-04-02
Filing date: 2022-04-02
Publication date: 2022-08-23
Anticipated expiration: 2032-04-02

Abstract

The utility model discloses a feather detects letter sorting equipment, transport mechanism one end sets up in automatic feed mechanism one side, and the transport mechanism other end is equipped with detection mechanism and sorting mechanism in proper order, and transport mechanism's V-arrangement spout slant sets up in automatic feed mechanism one side, and the discharge port of V-arrangement spout is connected in feeding belt, and detection mechanism's industrial camera setting is in feeding belt top, and sorting mechanism's feeding belt is equipped with the unloading link stopper in the left and right sides, compares with prior art, the beneficial effects of the utility model are that: the invention utilizes the high-speed image to dynamically collect all data of the feather for analysis, carries out comprehensive multi-angle detection on the feather and achieves the effect of high-precision detection. The feather sorting device has the advantages that the feather sorting device is high in efficiency and high in qualified rate, the difficulty of feather sorting of badminton manufacturing enterprises in later periods is reduced, the qualified rate and the stability of badminton production are improved, the utilization rate of the feather is improved, and the waste of resources is reduced.

Description

Feather detects letter sorting equipment

Technical Field

The invention relates to equipment used in a badminton manufacturing process, in particular to an automatic feather sorting machine aiming at feather sorting, belongs to the field of badminton processing equipment, and particularly relates to feather detecting and sorting equipment.

Background

The badminton is used as a consumable of mass sports, and the daily consumption is huge. The professional badminton consists of a badminton head and 6 natural feathers inserted on the badminton head, and because the feathers are taken from poultry, the shape, size and weight of each feather are different, the processing of the feathers is mainly performed manually, such as a feather cleaning process, a feather sorting process, a feather forming process, a feather selecting process, a feather planting process, a feeding process after feather planting and the like, so that the processing efficiency of the badminton is limited and influenced, the processing quality is unstable, and the market requirements cannot be met.

Because the sorting process of the feather needs a large amount of manual work for sorting, and the qualification rate of sorting directly influences the yield and stability of the badminton production in the later period, all feather production units solve the problem all the time, but because the feather is naturally grown by poultry, the shape, weight and size of the feather are different, and the sorting difficulty is great, therefore, the feather sorting process is designed with an automatic feather sorting device, which is the problem to be solved by the invention.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art, the utility model provides a can accomplish automatic conveying, automatic sorting's automatic sorting machine of feather to the feather to improve the sorting efficiency and the qualification rate of feather. The problems that the shuttlecock processing efficiency is high, the processing quality is unstable, and the market requirements cannot be met are solved.

In order to realize the purpose, the utility model adopts the following technical scheme: the utility model provides a feather detects letter sorting equipment mainly includes: the automatic feeding mechanism, transport mechanism, detection mechanism, the sorting mechanism of fixing in the frame that controller and controller signal connection respectively, transport mechanism one end set up in automatic feeding mechanism one side, the transport mechanism other end is equipped with detection mechanism and sorting mechanism in proper order, be equipped with a set of location camera and the manipulator of mutually supporting on automatic feeding mechanism's the feed conveyer belt, transport mechanism's V-arrangement spout slant sets up in automatic feeding mechanism one side, the discharge port of V-arrangement spout is connected in feeding belt, detection mechanism's industry camera sets up in feeding belt top, the setting of dabbing wheel is in detection mechanism's feeding belt discharge port department, sorting mechanism's feeding belt is equipped with the unloading link stopper in the left and right sides, the unloading motor is connected in the unloading link stopper and drives the swing of unloading link stopper.

Specifically, automatic feed mechanism mainly constitute by location camera and manipulator, feed conveyer belt, location camera and manipulator pass through the support and install in proper order in the top of feed conveyer belt, the motor drives the continuous transport forward of feed conveyer belt. The feeding mechanism is responsible for taking a picture the location back with the feather and snatchs the feather and orderly carry out the feed to conveying mechanism through the control box.

Specifically, transport mechanism mainly by V-arrangement spout, motor, pay-off belt and synchronizing wheel constitute, the motor passes through the synchronizing wheel and drives the pay-off belt, the pay-off belt sets up in the feather roll-off port below of V-arrangement spout.

Specifically, detection mechanism mainly by press hair wheel, inductor, light source, industry camera and camera support constitute, press hair wheel setting at the discharge port of detection mechanism feeding belt, industry camera setting is in camera support top, the bottom of camera support is equipped with the light source, the inductor signal connection in controller above the press hair wheel.

Specifically, the sorting mechanism mainly by the feather conveyer belt, the unloading link stopper, solenoid valve and unloading motor constitute, the unloading link stopper sets up respectively in the feather conveyer belt left and right sides, the unloading motor is connected in unloading link stopper one end and is driven the swing of unloading link stopper, the solenoid valve sets up in unloading motor below, the air jet of solenoid valve sets up pay-off belt one side.

Specifically, the unloading dog outside be equipped with discharge conduit, discharge conduit connects in the box that gathers materials, two rows of unloading dogs set up respectively in the feather conveyer belt left and right sides.

Specifically, the automatic feeding mechanism, the conveying mechanism, the detecting mechanism and the classifying mechanism are all in signal connection with the controller. The feather data are acquired in a full-dynamic mode, and the purpose of high-speed sorting is achieved.

Compared with the prior art, the beneficial effects of the utility model are that: the application discloses feather sorting machine and method, which adopts a high-speed industrial camera to dynamically collect and process the large, medium and small shapes, hair shape angles, length sizes and the integrity of feathers, traditional production enterprises can only use manpower to detect, the efficiency and the detection qualification rate are very low, the conditions of omission and false detection are easily caused, the labor cost is very high, the production efficiency is very low, and the personnel training period is long. The invention utilizes the high-speed image to dynamically collect all data of the feather for analysis, carries out comprehensive multi-angle detection on the feather and achieves the effect of high-precision detection. The feather sorting device has the advantages that the feather sorting device is high in efficiency and high in qualified rate, the difficulty of feather sorting of badminton manufacturing enterprises in later periods is reduced, the qualified rate and the stability of badminton production are improved, the utilization rate of the feather is improved, and the waste of resources is reduced. The method solves the problem of feather production enterprises for a long time, greatly improves production benefits and reduces labor cost.

Drawings

FIG. 1 is a perspective view of the present invention;

fig. 2 is a perspective view of the transfer mechanism of the present invention;

fig. 3 is a perspective view of the detecting mechanism of the present invention;

fig. 4 is a perspective view of the sorting mechanism of the present invention.

In the figure: the automatic feeding device comprises a controller 1, an automatic feeding mechanism 2, a conveying mechanism 3, a detection mechanism 4 and a classification mechanism 5; a positioning camera 21, a manipulator 22 and a feeding conveyor belt 23; a V-shaped chute 31, a motor 32, a feeding belt 33 and a synchronizing wheel 34; a press wheel 41, a sensor 42, a light source 43, an industrial camera 44 and a camera mount 45; feather conveyer belt 51, unloading stopper 52, solenoid valve 53, unloading motor 54, discharge conduit 55.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 to 4, a feather detecting and sorting device mainly comprises: the automatic feeding mechanism, transport mechanism, detection mechanism, the sorting mechanism of fixing in the frame that controller and controller signal connection respectively, transport mechanism one end set up in automatic feeding mechanism one side, the transport mechanism other end is equipped with detection mechanism and sorting mechanism in proper order, be equipped with a set of location camera and the manipulator of mutually supporting on automatic feeding mechanism's the feed conveyer belt, transport mechanism's V-arrangement spout slant sets up in automatic feeding mechanism one side, the discharge port of V-arrangement spout is connected in feeding belt, detection mechanism's industry camera sets up in feeding belt top, the setting of dabbing wheel is in detection mechanism's feeding belt discharge port department, sorting mechanism's feeding belt is equipped with the unloading link stopper in the left and right sides, the unloading motor is connected in the unloading link stopper and drives the swing of unloading link stopper. The automatic feeding mechanism, the conveying mechanism, the detecting mechanism and the classifying mechanism are all in signal connection with the controller.

The feather automatic sorting machine comprises a rack, a controller, and an automatic feeding mechanism, a conveying mechanism, a detection mechanism and a sorting mechanism which are respectively connected with the controller through signals and are fixed on the rack. Wherein, the controller is responsible for coordinated control, and automatic feed mechanism is responsible for carrying out the orderly feed to transport mechanism, and transport mechanism carries out the direction arrangement with the feather during conveying to detection mechanism through transport mechanism, and detection mechanism carries out dynamic image collection to worker's feather and handles, then gives the controller with the data transmission who gathers, and the controller blows in the feather through the solenoid valve of the gear that control unloading mechanism corresponds behind the data analysis, and whole feather go-no-go process is accomplished.

Above-mentioned scheme, automatic feed mechanism mainly constitute by location camera and manipulator, feed conveyer belt, location camera and manipulator pass through the support and install in proper order in the top of feed conveyer belt, the motor drives the continuous forward transportation of feed conveyer belt.

The automatic feeding mechanism comprises a feeding conveyor belt, and a group of mutually matched positioning cameras and a mechanical arm which are arranged on the feeding conveyor belt. The positioning camera shoots and positions the feather to be processed on the feeding conveyor belt under the control of the controller, and the mechanical arm automatically picks up the feather to be processed at the corresponding position according to the positioning information and finally sends the feather to the input end of the conveying mechanism.

According to the scheme, the conveying mechanism mainly comprises the V-shaped sliding groove, the motor, the feeding belt and the synchronizing wheel, the motor drives the feeding belt through the synchronizing wheel, and the feeding belt is arranged below the feather sliding-out port of the V-shaped sliding groove. The conveying mechanism arranges the feather to be detected to form the flat feather to be detected with the same direction

According to the scheme, the detection mechanism mainly comprises the hair pressing wheel, the sensor, the light source, the industrial camera and the camera support, the hair pressing wheel is arranged at a discharge port of a feeding belt of the detection mechanism, the industrial camera is arranged above the camera support, the light source is arranged at the bottom of the camera support, and the sensor above the hair pressing wheel is connected to the controller through signals. After the feathers enter the detection mechanism, the sensor above the feather pressing wheel senses the feathers and then transmits signals to the controller, and the controller triggers the camera to acquire data.

Above-mentioned scheme, sorting mechanism mainly by the feather conveyer belt, the unloading link stopper, solenoid valve and unloading motor are constituteed, the unloading link stopper sets up respectively in the feather conveyer belt left and right sides, the unloading motor is connected in unloading link stopper one end and is driven the swing of unloading link stopper, the solenoid valve sets up in unloading motor below, the air jet of solenoid valve sets up pay-off belt one side. The unloading dog outside be equipped with discharge conduit, discharge conduit connects in the box that gathers materials, two rows of unloading dogs set up respectively in the feather conveyer belt left and right sides. After the controller collects all information of the feathers, the feathers are sent out from the detection mechanism and then enter the classification mechanism, and the controller analyzes data results and blows the feathers into corresponding gears.

When the feather picking machine is specifically operated, a worker or equipment places feathers to be processed on a belt of the automatic feeding mechanism, in the conveying process of the feeding belt, a positioning camera shoots and positions the feathers to be detected on the belt under the control of a controller, and a manipulator controls a material grabbing cylinder on the manipulator to automatically pick up the feathers to be detected through a control box on corresponding positions according to positioning information and sends the feathers to be detected into a V-shaped groove of the conveying mechanism. The feather enters the V-shaped groove of the conveying mechanism and slides down by depending on the gravity center of the feather, the V-shaped groove and the feeding belt form an included angle larger than the degree, the feather slides down from the V-shaped groove, and when a feather rod of the feather contacts the belt, the feather can automatically turn over. Because the conveyer belt is moving forward all the time, feather self has the camber, the feather can overturn by oneself when contacting the conveyer belt, then send into detection mechanism, get into detection mechanism when the feather, the inductor of feather pressing wheel top gives control box with signal transmission, control box control detection mechanism's camera is shot the feather, acquire corresponding feather appearance profile and the feather pole profile data of waiting to detect and convey the controller in, the controller carries out the analysis to the data of gathering, at this moment the feather reaches the mechanism of categorizing through the conveying of belt, the controller controls the solenoid valve on the gear that the mechanism corresponds of categorizing according to the analysis result and blows off compressed air and drive motor rotation simultaneously and makes the shelves material piece stretch out and blow in the feather or put into the material loading mouth that corresponds the gear, this moment the go to the go-no-go completion of triage.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a feather detects letter sorting equipment mainly includes: the controller and respectively with controller signal connection's automatic feed mechanism, transport mechanism, detection mechanism, the categorised mechanism of fixing in the frame, its characterized in that: transport mechanism one end set up in automatic feed mechanism one side, the transport mechanism other end is equipped with detection mechanism and sorting mechanism in proper order, be equipped with a set of location camera and the manipulator of mutually supporting on automatic feed mechanism's the feed conveyer belt, transport mechanism's V-arrangement spout slant sets up in automatic feed mechanism one side, the discharge port of V-arrangement spout is connected in feeding belt, detection mechanism's industry camera sets up in feeding belt top, the setting of dabbing wheel is in detection mechanism's feeding belt discharge port department, sorting mechanism's feeding belt is equipped with the unloading link stopper in the left and right sides, the unloading motor is connected in the unloading link stopper and drives the swing of unloading link stopper.

2. The feather detecting and sorting equipment of claim 1, wherein: automatic feed mechanism mainly constitute by location camera and manipulator, feed conveyer belt, location camera and manipulator pass through the support and install in proper order in the top of feed conveyer belt, the motor drives the feed conveyer belt and continuously transports forward.

3. The feather detecting and sorting equipment of claim 2, wherein: the conveying mechanism mainly comprises a V-shaped sliding groove, a motor, a feeding belt and a synchronizing wheel, wherein the motor drives the feeding belt through the synchronizing wheel, and the feeding belt is arranged below a feather sliding-out port of the V-shaped sliding groove.

4. A feather detecting and sorting apparatus as claimed in claim 1 or 3, wherein: the detection mechanism mainly comprises a hair pressing wheel, an inductor, a light source, an industrial camera and a camera support, wherein the hair pressing wheel is arranged at a discharge port of a feeding belt of the detection mechanism, the industrial camera is arranged above the camera support, the light source is arranged at the bottom of the camera support, and the inductor above the hair pressing wheel is connected with the controller through signals.

5. The feather detecting and sorting equipment of claim 4, wherein: the sorting mechanism mainly comprises a feather conveying belt, a blanking stop block, an electromagnetic valve and a blanking motor, wherein the blanking stop block is arranged on the left side and the right side of the feather conveying belt respectively, the blanking motor is connected to one end of the blanking stop block and drives the blanking stop block to swing, the electromagnetic valve is arranged below the blanking motor, and an air jet of the electromagnetic valve is arranged on one side of the feeding belt.

6. The feather detecting and sorting equipment of claim 5, wherein: the unloading dog outside be equipped with discharge conduit, discharge conduit connects in the box that gathers materials, two rows of unloading dogs set up respectively in the feather conveyer belt left and right sides.

7. The feather detecting and sorting equipment of claim 6, wherein: and the automatic feeding mechanism, the conveying mechanism, the detecting mechanism and the classifying mechanism are all in signal connection with the controller.