CN217239265U

CN217239265U - Conductive coil assembly bearing jig

Info

Publication number: CN217239265U
Application number: CN202220774481.1U
Authority: CN
Inventors: 何胜利
Original assignee: Dalian Macon Technology Co ltd
Current assignee: Dalian Macon Technology Co ltd
Priority date: 2022-04-06
Filing date: 2022-04-06
Publication date: 2022-08-19
Anticipated expiration: 2032-04-06

Abstract

The utility model discloses a conductive coil component bearing jig, which comprises a base, wherein an adjusting jig is fixedly arranged on the side surface of the base, a visual detection system is sleeved on the side surface of the adjusting jig, and an annular insulator is movably sleeved on the side surface of the base; the top surface of base has been seted up around quick-witted groove, adjusts the tool and has been seted up the sliding tray including roll adjustment seat, roll adjustment seat's top surface, and the screw rod has been cup jointed in the inside activity of sliding tray. In the scheme, the annular insulator is clamped through the T-shaped bottom clamp and the top clamp and can be driven to rotate, after a coil is wound on the surface of the annular insulator, the transmission gear rotates to drive the top clamp to ascend so as to adapt to a new height, the screw rod rotates to drive the T-shaped bottom clamp to displace so as to adapt to a new diameter, the clamp can be synchronously adjusted during winding, the annular insulator is always clamped, and the processing quality and efficiency are improved; in the above scheme, after the camera identification and comparison, the change of each adjusting jig is automatically adjusted, so that the labor is reduced, the efficiency is improved, and the accuracy is higher.

Description

Conductive coil assembly bearing jig

Technical Field

The utility model relates to a conductive coil technical field, more specifically says, the utility model relates to a conductive coil subassembly bears tool.

Background

The conductive coil is formed by winding the leads on an insulating tube in a circle by circle, the leads are mutually insulated, the insulating tube can be hollow and can also comprise an iron core or a magnetic powder core, the jig is a large tool of carpenters, ironmen, fitters, machines, electric controls and other handcrafts and is mainly used as a tool for assisting in controlling positions or actions, the jig can be divided into a process assembly jig, a project test jig and a circuit board test jig, and when the annular conductive coil is produced, the annular insulator needs to be clamped by using the bearing jig.

At present, when a ring-shaped insulator is wound, the diameter and the thickness of the ring-shaped insulator are changed after a coil is wound on the ring-shaped insulator, but the existing jig is difficult to synchronously adjust with the coil and cannot be fastened, a winding wire is inclined, the ring-shaped insulator is difficult to rotate due to the fact that the ring-shaped insulator is fastened too much, and the processing quality and the processing efficiency are affected; in addition, the current bearing jig is too complex in adjustment operation, difficult to judge the adjustment amount, high in labor consumption and low in efficiency.

SUMMERY OF THE UTILITY MODEL

In order to overcome prior art's above-mentioned defect, the embodiment of the utility model provides a conductive coil subassembly bears tool to solve at present when winding ring insulator, because diameter and thickness can change behind the ring insulator winding coil, but current smelting tool is difficult to with it synchronous adjustment, unable fastening can lead to the kinking slope, too the fastening then can lead to ring insulator to be difficult to rotate, can influence the problem of processingquality and efficiency.

In order to solve the technical problem, the utility model provides a following technical scheme: the conductive coil assembly bearing jig comprises a base, wherein an adjusting jig is fixedly installed on the side surface of the base, a visual detection system is installed and sleeved on the side surface of the adjusting jig, and an annular insulator is movably sleeved on the side surface of the base; the top surface of the base is provided with a winding groove.

The adjusting jig comprises a distance adjusting seat, a sliding groove is formed in the top surface of the distance adjusting seat, a screw rod is movably sleeved inside the sliding groove, and a sliding block is connected to the outer portion of the screw rod through threads.

The sliding block is movably sleeved inside the sliding groove, a rotating case is fixedly mounted at the top of the sliding block, and a side frame groove is formed in the side face of the rotating case.

Wherein, the dwang has been cup jointed in the inside activity of commentaries on classics quick-witted case, the outside fixed of dwang has cup jointed the end of T and has pressed from both sides, the outside activity of dwang has cup jointed the top and has pressed from both sides.

The top of top clamp is fixedly provided with a rack, the outside of the rack is movably sleeved with a top box, the side surface of the rack is meshed with a transmission gear, the transmission gear is movably sleeved inside the top box, and the top box is fixedly sleeved on the top of the rotating rod.

Wherein, the visual detection system is including flexible post, the bottom activity of flexible post has cup jointed the platform that turns to, the fixed cover in side of platform that turns to has connect the steering column, the inside activity of steering column has cup jointed spacing post, the fixed cover of spacing post is in the inside in side frame groove, the steering column activity is cup jointed in the inside in side frame groove.

The telescopic column is characterized in that an identification frame is fixedly sleeved at the output end of the telescopic column, a camera is fixedly mounted on the front face of the identification frame, and a light source is fixedly mounted on the front face of the identification frame.

The utility model discloses an above-mentioned technical scheme's beneficial effect as follows:

in the scheme, the annular insulator is clamped through the T-shaped bottom clamp and the top clamp and can be driven to rotate, after a coil is wound on the surface of the annular insulator, the transmission gear rotates to drive the top clamp to ascend so as to adapt to a new height, the screw rod rotates to drive the T-shaped bottom clamp to displace so as to adapt to a new diameter, the clamp can be synchronously adjusted during winding, the annular insulator is always clamped, and the processing quality and efficiency are improved; in the above scheme, after the camera is used for identifying and comparing, the change of each adjusting jig is automatically adjusted, the labor is reduced, and the efficiency is improved and more accurate.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the structure of the base and the adjustment fixture of the present invention;

fig. 3 is a schematic view of the three-dimensional assembly of the adjusting jig of the present invention;

FIG. 4 is a schematic view of the top clamp structure of the present invention;

fig. 5 is a schematic structural view of the vision inspection system of the present invention.

[ reference numerals ]

1. A base; 2. adjusting the jig; 3. a vision inspection system; 4. a ring-shaped insulator; 11. a winding groove; 21. a distance adjusting seat; 22. a sliding groove; 23. a screw; 24. a slider; 25. rotating the case; 26. a side frame groove; 27. rotating the rod; 28. t bottom clamp; 29. jacking and clamping; 291. a rack; 292. a top box; 293. a transmission gear; 31. a telescopic column; 32. a steering table; 33. a steering column; 34. a limiting column; 35. an identification rack; 36. a camera; 37. a light source.

Detailed Description

In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following detailed description will be given with reference to the accompanying drawings and specific embodiments.

The embodiment of the utility model provides a bearing jig for a conductive coil assembly as shown in fig. 1 to fig. 5, which comprises a base 1, wherein an adjusting jig 2 is fixedly arranged on the side surface of the base 1, a visual detection system 3 is sleeved on the side surface of the adjusting jig 2, and an annular insulator 4 is movably sleeved on the side surface of the base 1; the top surface of the base 1 is provided with a winding groove 11.

As shown in fig. 2 to 4, the adjusting jig 2 includes a distance adjusting base 21, a sliding groove 22 is formed on a top surface of the distance adjusting base 21, a screw 23 is movably sleeved in the sliding groove 22, a sliding block 24 is connected with the outer thread of the screw 23, the sliding block 24 is movably sleeved in the sliding groove 22, the top of the sliding block 24 is fixedly provided with a rotating case 25, a side frame groove 26 is arranged on the side surface of the rotating case 25, a rotating rod 27 is movably sleeved in the rotating case 25, a T-shaped bottom clamp 28 is fixedly sleeved outside the rotating rod 27, a top clamp 29 is movably sleeved outside the rotating rod 27, the top of the top clamp 29 is fixedly provided with a rack 291, the outer part of the rack 291 is movably sleeved with a top box 292, a transmission gear 293 is meshed with the side surface of the rack 291, the transmission gear 293 is movably sleeved inside the top box 292, and the top box 292 is fixedly sleeved on the top of the rotating rod 27;

specifically, at first the dwang 27 rotates, drive the ring insulator 4 and rotate, make the coil winding outside the ring insulator 4, before the ring insulator 4 that twines around changes into between T end clamp 28 and the top clamp 29, start drive gear 293, drive rack 291 and rise, lift top clamp 29, screw 23 rotates simultaneously, make slider 24 outwards remove, thereby drive T end clamp 28 outwards remove, with the new diameter and the height of ring insulator 4 after the adaptation twines, guarantee simultaneously that ring insulator 4 is fastened rotatory all the time, promote processingquality and efficiency.

As shown in fig. 5, the visual inspection system 3 includes a telescopic column 31, a steering table 32 is movably sleeved at the bottom of the telescopic column 31, a steering column 33 is fixedly sleeved on a side surface of the steering table 32, a limiting column 34 is movably sleeved inside the steering column 33, the limiting column 34 is fixedly sleeved inside a side frame groove 26, the steering column 33 is movably sleeved inside the side frame groove 26, an identification frame 35 is fixedly sleeved at an output end of the telescopic column 31, a camera 36 is fixedly installed on a front surface of the identification frame 35, and a light source 37 is fixedly installed on the front surface of the identification frame 35;

specifically, firstly, the height of the camera 36 is adjusted by the telescopic column 31 in a telescopic mode, the camera 36 is flush with the annular insulator 4, then the limiting column 34 and the telescopic column 31 are rotated, the camera 36 faces the annular insulator 4 and is aligned with the junction of the annular insulator 4 and the T-shaped bottom clamp 28, the camera 36 and the light source 37 are opened, then the machine is started, the annular insulator 4 is wound, the surface of the wound annular insulator 4 is covered with copper wires, the annular insulator 4 rotates along with the T-shaped bottom clamp 28, when the camera 36 identifies the copper wires on the surface of the annular insulator 4, a signal is sent out to enable the screw 23 and the transmission gear 293 to be started, a set value is adjusted, and therefore automatic adjustment is achieved, manual work is reduced, and efficiency and accuracy are improved.

The working process of the utility model is as follows:

firstly, the rotating rod 27 rotates to drive the annular insulator 4 to rotate, so that the coil is wound outside the annular insulator 4, before the wound annular insulator 4 is rotated between the T-shaped bottom clamp 28 and the top clamp 29, the transmission gear 293 is started to drive the rack 291 to ascend, the top clamp 29 is lifted, and meanwhile, the screw 23 rotates to drive the sliding block 24 to move outwards, so that the T-shaped bottom clamp 28 is driven to move outwards; firstly, the telescopic column 31 telescopically adjusts the height of the camera 36, so that the camera 36 is flush with the annular insulator 4, then the limiting column 34 and the telescopic column 31 are rotated, the camera 36 faces the annular insulator 4 and is aligned with the junction of the annular insulator 4 and the T-shaped bottom clamp 28, then the camera 36 and the light source 37 are opened, then the machine is started, the annular insulator 4 is wound, the surface of the wound annular insulator 4 is covered with copper wires, the annular insulator 4 rotates along with the T-shaped bottom clamp 28, when the camera 36 identifies the copper wires on the surface of the annular insulator 4, a signal is sent out to start the screw 23 and the transmission gear 293, and a set value is adjusted.

In the scheme, the annular insulator 4 is clamped through the T-shaped bottom clamp 28 and the top clamp 29, the annular insulator 4 can be driven to rotate, after a coil is wound on the surface of the annular insulator 4, the transmission gear 293 rotates to drive the top clamp 29 to ascend so as to adapt to a new height, the screw 23 rotates to drive the T-shaped bottom clamp 28 to displace so as to adapt to a new diameter, the clamp can be synchronously adjusted during winding, the annular insulator 4 is always clamped, and the processing quality and efficiency are improved; in the above-mentioned scheme, after 36 discernments of camera contrast, the change of every regulation tool 2 of automatically regulated reduces artifically, and the lifting efficiency is and more accurate.

The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;

secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are referred to, and other structures can refer to the common design, and under the condition of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

and finally: the above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The conductive coil assembly bearing jig comprises a base (1) and is characterized in that an adjusting jig (2) is fixedly installed on the side surface of the base (1), a visual detection system (3) is installed and sleeved on the side surface of the adjusting jig (2), and an annular insulator (4) is movably sleeved on the side surface of the base (1); the top surface of the base (1) is provided with a winding groove (11).

2. The conductive coil assembly bearing jig as claimed in claim 1, wherein the adjusting jig (2) comprises a distance adjusting seat (21), a sliding groove (22) is formed in the top surface of the distance adjusting seat (21), a screw rod (23) is movably sleeved in the sliding groove (22), and a sliding block (24) is connected to the outer portion of the screw rod (23) in a threaded manner.

3. The conductive coil assembly bearing jig as claimed in claim 2, wherein the sliding block (24) is movably sleeved inside the sliding groove (22), a rotating case (25) is fixedly installed at the top of the sliding block (24), and a side frame groove (26) is formed in the side surface of the rotating case (25).

4. The conductive coil assembly bearing jig as claimed in claim 3, wherein a rotating rod (27) is movably sleeved on the inside of the rotating box (25), a T-shaped bottom clamp (28) is fixedly sleeved on the outside of the rotating rod (27), and a top clamp (29) is movably sleeved on the outside of the rotating rod (27).

5. The conductive coil assembly bearing jig as claimed in claim 4, wherein a rack (291) is fixedly installed at the top of the top clamp (29), a top box (292) is movably sleeved outside the rack (291), a transmission gear (293) is meshed with the side surface of the rack (291), the transmission gear (293) is movably sleeved inside the top box (292), and the top box (292) is fixedly sleeved on the top of the rotating rod (27).

6. The conductive coil assembly bearing jig as claimed in claim 1, wherein the vision detection system (3) comprises a telescopic column (31), a steering table (32) is movably sleeved at the bottom of the telescopic column (31), a steering column (33) is fixedly sleeved on the side surface of the steering table (32), a limit column (34) is movably sleeved inside the steering column (33), the limit column (34) is fixedly sleeved inside a side frame groove (26), and the steering column (33) is movably sleeved inside the side frame groove (26).

7. The conductive coil assembly bearing jig as recited in claim 6, wherein an identification frame (35) is fixedly sleeved on an output end of the telescopic column (31), a camera (36) is fixedly installed on the front surface of the identification frame (35), and a light source (37) is fixedly installed on the front surface of the identification frame (35).