CN217237871U - Intelligent magnetic powder detection device - Google Patents
Intelligent magnetic powder detection device Download PDFInfo
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- CN217237871U CN217237871U CN202123435480.9U CN202123435480U CN217237871U CN 217237871 U CN217237871 U CN 217237871U CN 202123435480 U CN202123435480 U CN 202123435480U CN 217237871 U CN217237871 U CN 217237871U
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Abstract
The utility model belongs to the technical field of magnetic particle testing, in particular to an intelligent magnetic particle testing device, which comprises a testing machine body; a detection cavity is formed in the detection machine body; an observation window is formed in the side wall of the detection machine body; the observation window is arranged at the position corresponding to the detection cavity; an electric push rod is arranged in the detection machine body; a magnetic powder cavity is formed in the detection machine body; the magnetic powder cavity is arranged at the top of the detection machine body; a powder falling channel is arranged between the magnetic powder cavity and the detection cavity; the import department through detecting the chamber sets up all around and scrapes the tooth, carries out the structural design that strikes off to workpiece surface's magnetic, has realized that workpiece surface magnetic changes the function of clearance, and the effectual operating personnel of having solved carries out manual cleaning to workpiece surface's magnetic, can increase operating personnel amount of labour, influences work efficiency's problem.
Description
Technical Field
The utility model relates to a magnetic particle testing technical field specifically is an intelligence magnetic particle testing device.
Background
The magnetic powder detection is a detection method which can detect the flaw of a workpiece by using the principle that magnetic powder is sprayed on the surface of the workpiece and forms magnetic marks at the crack by utilizing the interaction of a leakage magnetic field at the crack of the workpiece and the magnetic powder.
In the existing magnetic powder detection process, because the magnetic powder has magnetism, the magnetic powder can be adsorbed on the surface of a workpiece when the workpiece is detected, after the detection is finished, the magnetic powder needs to be cleaned, and the magnetic powder is cleaned manually, so that the workload of an operator is greatly increased, and the working efficiency is influenced; therefore, an intelligent magnetic powder detection device is provided for the above problems.
SUMMERY OF THE UTILITY MODEL
In order to compensate prior art's not enough, solve the manual work and clear up the magnetic, can make operating personnel's work load greatly increased, influence work efficiency's problem, the utility model provides an intelligence magnetic particle testing device.
The utility model provides a technical scheme that its technical problem adopted is: the utility model relates to an intelligent magnetic powder testing device, which comprises a testing machine body; a detection cavity is formed in the detection machine body; an observation window is arranged on the side wall of the detection machine body; the observation window is arranged at the position corresponding to the detection cavity; an electric push rod is arranged in the detection machine body; a magnetic powder cavity is formed in the detection machine body; the magnetic powder cavity is arranged at the top of the detection machine body; a powder falling channel is arranged between the magnetic powder cavity and the detection cavity; the output end of the electric push rod is fixedly connected with a plurality of connecting rods; the connecting rod is arranged at the position corresponding to the powder falling channel; the end part of the connecting rod is fixedly connected with a sealing block; the inlet of the detection cavity is fixedly connected with scraping teeth; the scraping teeth are arranged around the inlet of the detection cavity; the problem of operating personnel to the magnetic on workpiece surface and carry out artifical clearance, can increase operating personnel amount of labour, influence work efficiency has been effectually solved.
Preferably, an inlet of the detection cavity is provided with a mounting groove; a plurality of bristles are fixedly connected inside the mounting groove; when the magnetic powder is used for detecting a workpiece, the magnetic powder can be better adsorbed on the surface of the workpiece.
Preferably, a collection drawer is detachably mounted at the bottom of the detection machine body; a first collecting channel is formed in the detection machine body; the first collecting channel is arranged between the detection cavity and the collecting drawer; a second collecting channel is formed in the detection machine body; the second collecting channel is formed in the side face of the scraping tooth; the second collection channel opens into the location of the collection drawer; a non-magnetic-conductive layer is laid on the inner side wall of the detection cavity; the recycling of the magnetic powder is more convenient, and the waste of the magnetic powder is reduced.
Preferably, the inside of the detection machine body is rotatably connected with a rolling wheel; the rolling wheel is arranged at the inner position of the detection cavity; the abrasion of the workpiece to the detection cavity is less, and the service life of the device is prolonged.
Preferably, a belt pulley is fixedly connected to the side surface of the rolling wheel; a first belt pulley is rotatably connected inside the detection machine body; a first transmission belt is connected between the belt pulley and the first belt pulley; the side surface of the first belt pulley is fixedly connected with a plurality of fan blades; an air outlet is formed in the detection machine body; the air outlet is formed between the first belt pulley and the first collecting channel; the air outlet is obliquely formed; when the surface of the workpiece is cleaned, the cleaning effect is better.
Preferably, the interior of the detection machine body is rotatably connected with a second belt pulley; a second transmission belt is connected between the second belt pulley and the belt pulley; an eccentric wheel is fixedly connected to the side wall of the second belt pulley; an inflation pump is fixedly connected to the side surface of the second belt pulley; the eccentric wheel and the inflating pump are arranged correspondingly; a blowing opening is fixedly connected inside the detection machine body; the output end of the inflating pump is fixedly communicated with the blowing opening through a gas pipe; the magnetic powder cleaning effect can be improved while the surface of the workpiece is cleaner.
The utility model discloses an useful part lies in:
1. the utility model discloses an import department in detection chamber sets up all around and scrapes the tooth, carries out the structural design that strikes off to workpiece surface's magnetic, has realized that workpiece surface magnetic changes the function of clearance, and the effectual operating personnel of having solved carries out manual cleaning to workpiece surface's magnetic, can increase operating personnel amount of labour, influences work efficiency's problem.
2. The utility model discloses a drive the wheel that rolls at the work piece and rotate, and then drive first belt pulley through first driving belt and rotate to make the fan blade blow out the structural design who sweeps the wind, realized the function that can sweep workpiece surface, make the device better to the clearance effect of workpiece surface magnetic.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without inventive exercise.
FIG. 1 is a perspective view of an inspection machine according to a first embodiment;
FIG. 2 is a side view of the inspection machine body according to the first embodiment;
FIG. 3 is an enlarged view at A in FIG. 2;
FIG. 4 is an enlarged view at B in FIG. 3;
fig. 5 is a schematic structural view of a second embodiment of the frosted anti-skid pad.
In the figure: 1. detecting a body; 101. an observation window; 2. a detection chamber; 3. an electric push rod; 4. a connecting rod; 5. a magnetic powder cavity; 6. a powder falling channel; 7. a sealing block; 8. scraping teeth; 9. installing a groove; 10. brushing; 11. a first collection lane; 12. a second collection channel; 13. a collection drawer; 14. a non-magnetic conductive layer; 15. a rolling wheel; 16. a first drive belt; 17. a first pulley; 18. a fan blade; 19. an air outlet; 20. a second drive belt; 21. a second pulley; 22. an eccentric wheel; 23. inflating a pump; 24. a gas delivery pipe; 25. a blowing port; 26. dull polish slipmat.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Example one
Referring to fig. 1-4, an intelligent magnetic particle testing apparatus includes a testing machine body 1; a detection cavity 2 is formed in the detection machine body 1; an observation window 101 is arranged on the side wall of the detection machine body 1; the observation window 101 is arranged at the position corresponding to the detection cavity 2; an electric push rod 3 is arranged in the detection machine body 1; a magnetic powder cavity 5 is formed in the detection machine body 1; the magnetic powder cavity 5 is arranged at the top of the detection machine body 1; a powder falling channel 6 is arranged between the magnetic powder cavity 5 and the detection cavity 2; the output end of the electric push rod 3 is fixedly connected with a plurality of connecting rods 4; the connecting rod 4 is arranged at the position corresponding to the powder falling channel 6; the end part of the connecting rod 4 is fixedly connected with a sealing block 7; the inlet of the detection cavity 2 is fixedly connected with a scraping tooth 8; the scraping teeth 8 are arranged on the periphery of the inlet of the detection cavity 2; at the during operation, when needs examine the work piece, can send into the inside of detection chamber 2 with the work piece, and then start electric putter 3, make electric putter 3 promote connecting rod 4, make connecting rod 4 promote the sealing block 7 and fall downwards, and then make the inside magnetic powder accessible of magnetic powder chamber 5 fall powder way 6 and flow, thereby adsorb on the surface of work piece, and then observe the work piece through observation window 101, thereby can confirm whether qualified work piece, when needs take out the work piece, the accessible is scraped tooth 8 and is scraped the processing to the magnetic of work piece surface, and then can make the surface of work piece cleaner, the effectual operating personnel of having solved carries out manual cleaning to the magnetic of work piece surface, can increase operating personnel's amount of labour, influence work efficiency's problem.
An inlet of the detection cavity 2 is provided with a mounting groove 9; a plurality of bristles 10 are fixedly connected inside the mounting groove 9; when the magnetic powder detection device works, when a workpiece is placed in the detection cavity 2, the brush bristles 10 can sweep dust on the surface of the workpiece, so that the workpiece can be more clean when placed in the detection cavity 2, and the magnetic powder can be better adsorbed on the surface of the workpiece when the workpiece is detected.
A collection drawer 13 is detachably mounted at the bottom of the detection machine body 1; a first collecting channel 11 is formed inside the detection machine body 1; the first collecting channel 11 is arranged between the detection cavity 2 and the collecting drawer 13; a second collecting channel 12 is arranged inside the detection machine body 1; the second collecting channel 12 is arranged on the side surface of the scraping teeth 8; the second collecting channel 12 opens into the position of the collection drawer 13; a non-magnetic-conductive layer 14 is laid on the inner side wall of the detection cavity 2; when the magnetic powder collecting device works, when magnetic powder flows out and is adsorbed on the surface of a workpiece, the magnetic powder can fall into the collecting drawer 13 through the first collecting channel 11, and when the magnetic powder on the surface of the workpiece is scraped by the scraping teeth 8, the magnetic powder scraped by the scraping teeth 8 can fall into the collecting drawer 13 through the second collecting channel 12, so that the magnetic powder is more convenient to recycle, and the waste of the magnetic powder is reduced.
A rolling wheel 15 is rotatably connected inside the detection machine body 1; the rolling wheel 15 is arranged at the inner position of the detection cavity 2; when the device works, when a workpiece is placed in the detection cavity 2, sliding friction between the workpiece and the detection cavity 2 can be changed into rolling friction by the contact of the workpiece and the rolling wheels 15, so that the friction between the workpiece and the detection cavity 2 is reduced, the abrasion of the workpiece to the detection cavity 2 is reduced, and the service life of the device is prolonged.
A belt pulley is fixedly connected to the side surface of the rolling wheel 15; a first belt pulley 17 is rotatably connected inside the detection machine body 1; a first transmission belt 16 is connected between the belt pulley and the first belt pulley 17; a plurality of fan blades 18 are fixedly connected to the side surface of the first belt pulley 17; an air outlet 19 is formed in the detection machine body 1; the air outlet 19 is formed between the first belt pulley 17 and the first collecting channel 11; the air outlet 19 is obliquely formed; when the cleaning machine works, when a workpiece is taken out of the detection cavity 2, the rolling wheel 15 can be driven to rotate, the rolling wheel 15 drives the first belt pulley 17 to rotate through the first transmission belt 16, so that the fan blades 18 can fan, air is blown out from the air outlet 19, the surface of the workpiece is swept, and the cleaning effect is better when the surface of the workpiece is cleaned.
A second belt pulley 21 is rotatably connected inside the detection machine body 1; a second transmission belt 20 is connected between the second belt pulley 21 and the belt pulley; an eccentric wheel 22 is fixedly connected to the side wall of the second belt pulley 21; an inflating pump 23 is fixedly connected to the side surface of the second belt pulley 21; the eccentric wheel 22 and the inflating pump 23 are arranged correspondingly; a blowing opening 25 is fixedly connected inside the detection machine body 1; an air pipe 24 is fixedly communicated between the output end of the inflating pump 23 and the blowing opening 25; when the magnetic powder cleaning device works, when a workpiece is placed in and taken out of the detection cavity 2, the rolling wheels 15 rotate to drive the second belt wheels 21 to rotate, so that the eccentric wheels 22 hit the inflating pump 23, the inflating pump 23 blows air outwards through the air conveying pipe 24 and blows air out through the blowing openings 25, the surface of the workpiece can be cleaned through blowing, and the cleaning effect on the magnetic powder can be increased when the surface of the workpiece is cleaner.
Example two
Referring to fig. 5, in a first comparative example, as another embodiment of the present invention, a frosted anti-slip pad 26 is fixedly connected to the periphery of the rolling wheel 15; when the grinding anti-skid pad 26 is used, when a workpiece is in contact with the rolling wheel 15, the contact area between the workpiece and the rolling wheel 15 can be increased, and further the friction force between the workpiece and the rolling wheel 15 is increased, so that when the workpiece drives the rolling wheel 15 to rotate, the rolling wheel 15 has less idling and slipping conditions.
The theory of operation, at the during operation, when needs examine the work piece, can send the work piece into the inside that detects chamber 2, and then start electric putter 3, make electric putter 3 promote connecting rod 4, make connecting rod 4 promote sealed 7 and fall downwards, and then make the magnetic accessible of magnetic powder chamber 5 inside fall powder way 6 flows, thereby adsorb on the surface of work piece, and then observe the work piece through observation window 101, thereby can confirm whether qualified work piece, when needs take out the work piece, the accessible is scraped tooth 8 and is scraped the processing to the magnetic of work piece surface, and then can make the surface of work piece cleaner, the effectual operating personnel of having solved carries out manual cleaning to the magnetic of work piece surface, can increase operating personnel amount of labour, influence work efficiency's problem.
When the work piece is put into the inside of detecting chamber 2, brush hair 10 can be swept away the dust on work piece surface, can make the work piece put into more clean when detecting the inside of chamber 2 to make when detecting the work piece, the surface at the work piece can be better adsorbed to the magnetic.
When the magnetic flows out, when adsorbing on the surface of work piece, the inside that the drawer 13 was collected to the first collection of magnetic accessible way 11 falls into, when scraping tooth 8 and strike off the magnetic of work piece surface, scrape the inside that the magnetic accessible second collection way 12 that tooth 8 struck off falls into collection drawer 13 to make the recycle of magnetic more convenient, reduced the waste of magnetic.
When the workpiece is placed in the detection cavity 2, the sliding friction between the workpiece and the detection cavity 2 is changed into rolling friction by the contact of the workpiece and the rolling wheels 15, so that the friction between the workpiece and the detection cavity 2 is reduced, the abrasion of the workpiece to the detection cavity 2 is less, and the service life of the device is prolonged.
When the work piece is taken out from detection chamber 2, can drive wheel 15 and rotate, and then make wheel 15 roll drive first belt pulley 17 through first driving belt 16 and rotate to make fan blade 18 fanning, thereby make wind blow off from air outlet 19, sweep the surface of work piece, thereby when making to clean the work piece surface, the effect of cleaning is better.
When the work piece was put into and was taken out inside the detection chamber 2, the wheel 15 that rolls rotates and can drive second belt pulley 21 and rotate to make eccentric wheel 22 hit and beat inflating pump 23, make inflating pump 23 outwards blow through gas-supply pipe 24, blow out through spouting blowing mouthful 25, thereby can spout the clearance to the surface of work piece, make workpiece surface cleaner when, multiplicable cleaning effect to the magnetic.
In the description of the present specification, reference to the description of "one embodiment," "an example," "a specific example," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention.
Claims (6)
1. The utility model provides an intelligence magnetic particle testing device which characterized in that: comprises a detection body (1); a detection cavity (2) is formed in the detection machine body (1); an observation window (101) is formed in the side wall of the detection machine body (1); the observation window (101) is arranged at the position corresponding to the detection cavity (2); an electric push rod (3) is arranged in the detection machine body (1); a magnetic powder cavity (5) is formed in the detection machine body (1); the magnetic powder cavity (5) is arranged at the top of the detection machine body (1); a powder falling channel (6) is arranged between the magnetic powder cavity (5) and the detection cavity (2); the output end of the electric push rod (3) is fixedly connected with a plurality of connecting rods (4); the connecting rod (4) is arranged at the position corresponding to the powder falling channel (6); a sealing block (7) is fixedly connected to the end part of the connecting rod (4); the inlet of the detection cavity (2) is fixedly connected with scraping teeth (8); the scraping teeth (8) are arranged around the inlet of the detection cavity (2).
2. The intelligent magnetic particle testing device of claim 1, wherein: an inlet of the detection cavity (2) is provided with a mounting groove (9); a plurality of bristles (10) are fixedly connected inside the mounting groove (9).
3. The intelligent magnetic powder testing device according to claim 2, wherein: a collection drawer (13) is detachably mounted at the bottom of the detection machine body (1); a first collecting channel (11) is formed in the detection machine body (1); the first collecting channel (11) is arranged between the detection cavity (2) and the collecting drawer (13); a second collecting channel (12) is formed in the detection machine body (1); the second collecting channel (12) is formed in the side face of the scraping tooth (8); the second collection channel (12) opens into the position of the collection drawer (13); and a non-magnetic-conductive layer (14) is paved on the inner side wall of the detection cavity (2).
4. The intelligent magnetic powder testing device according to claim 3, wherein: a rolling wheel (15) is rotatably connected inside the detection machine body (1); the rolling wheel (15) is arranged at the inner position of the detection cavity (2).
5. The intelligent magnetic powder testing device according to claim 4, wherein: a belt pulley is fixedly connected to the side surface of the rolling wheel (15); a first belt pulley (17) is rotatably connected inside the detection machine body (1); a first transmission belt (16) is connected between the belt pulley and the first belt pulley (17); a plurality of fan blades (18) are fixedly connected to the side surface of the first belt pulley (17); an air outlet (19) is formed in the detection machine body (1); the air outlet (19) is formed between the first belt pulley (17) and the first collecting channel (11); the air outlet (19) is obliquely arranged.
6. The intelligent magnetic powder testing device according to claim 5, wherein: a second belt pulley (21) is rotatably connected inside the detection machine body (1); a second transmission belt (20) is connected between the second belt pulley (21) and the belt pulley; an eccentric wheel (22) is fixedly connected to the side wall of the second belt pulley (21); an inflation pump (23) is fixedly connected to the side surface of the second belt pulley (21); the eccentric wheel (22) and the inflating pump (23) are arranged correspondingly; a blowing opening (25) is fixedly connected inside the detection machine body (1); an air pipe (24) is fixedly communicated between the output end of the inflating pump (23) and the blowing opening (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123435480.9U CN217237871U (en) | 2021-12-30 | 2021-12-30 | Intelligent magnetic powder detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123435480.9U CN217237871U (en) | 2021-12-30 | 2021-12-30 | Intelligent magnetic powder detection device |
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| Publication Number | Publication Date |
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| CN217237871U true CN217237871U (en) | 2022-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202123435480.9U Active CN217237871U (en) | 2021-12-30 | 2021-12-30 | Intelligent magnetic powder detection device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118090891A (en) * | 2024-04-25 | 2024-05-28 | 安徽新境界自动化技术有限公司 | Polishing workpiece quality intelligent detection system based on machine vision |
-
2021
- 2021-12-30 CN CN202123435480.9U patent/CN217237871U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118090891A (en) * | 2024-04-25 | 2024-05-28 | 安徽新境界自动化技术有限公司 | Polishing workpiece quality intelligent detection system based on machine vision |
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