CN217237796U - Transparent product detection equipment - Google Patents
Transparent product detection equipment Download PDFInfo
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- CN217237796U CN217237796U CN202220869088.0U CN202220869088U CN217237796U CN 217237796 U CN217237796 U CN 217237796U CN 202220869088 U CN202220869088 U CN 202220869088U CN 217237796 U CN217237796 U CN 217237796U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The utility model discloses a transparent product check out test set, including at least one detection station, wherein: the detection station performs photographing detection on at least one detection part of a product to be detected; the product to be detected is transferred to the detection station from the feeding conveying assembly through the material transferring assembly, and the product to be detected is transferred to the discharging conveying assembly through the material transferring assembly after the photographing detection is finished; in the process of photographing and detecting the product to be detected at least one detection station, the product to be detected is driven by the rotating device and is in a rotating state. The products to be detected are polished at the detection station, different detection parts are photographed, images are analyzed and judged through the visual analysis system, defective products can be screened out quickly, manpower is saved, and meanwhile production efficiency can be improved.
Description
Technical Field
The utility model belongs to the technical field of the detection of transparent product, especially, relate to a transparent product check out test set.
Background
The transparent product often appears bubble, dirty, oil bubble, crack and breach multiple defect in production, and these defective transparent products influence the outward appearance quality of product first, and probably specific defect is more likely to appear broken moreover, produces the potential safety hazard.
At present, related manufacturers still mostly adopt a manual detection method in China, the detection speed is low, the corresponding detection quality is uneven due to individual difference of detection personnel, and the labor cost is very high.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem in the prior art, the application provides a transparent product detection equipment can unify the detection standard, improves and detects the precision, eliminates the individual difference of artifical detection, reduction in production cost, and technical scheme is as follows:
a transparent product inspection apparatus comprising at least one inspection station, wherein:
the detection station performs photographing detection on at least one detection part of a product to be detected;
the product to be detected is transferred to the detection station from the feeding conveying assembly through the material transferring assembly, and the product to be detected is transferred to the discharging conveying assembly through the material transferring assembly after the photographing detection is finished;
in the process of photographing and detecting the product to be detected at least one detection station, the product to be detected is driven by the rotating device and is in a rotating state.
The products to be detected are polished at the detection station, different detection parts are photographed, images are analyzed and judged through the visual analysis system, defective products can be screened out quickly, manpower is saved, and meanwhile production efficiency can be improved.
Furthermore, the detection station comprises a first detection station and a second detection station, the material moving assembly picks up the product to be detected from the feeding conveying assembly and sequentially performs photographing detection through the first detection station and the second detection station, and the material moving assembly conveys the product to be detected from the second detection station to the discharging conveying assembly after detection is completed.
The product to be detected rotates in the detection process, so that the camera can comprehensively shoot the detection part of the product to be detected, image analysis is carried out from multiple angles, and whether defects exist can be more accurately judged.
Furthermore, the first detection station comprises a rotating mechanism, a first photographing mechanism and a second photographing mechanism, the rotating mechanism is arranged at the detection position of the first detection station, and the first photographing mechanism and the second photographing mechanism correspond to the detection position of the first detection station;
the first photographing mechanism and the second photographing mechanism are in signal connection with the processing system.
Furthermore, the light source of the first photographing mechanism is in a backlight mode, the light source of the first photographing mechanism is right opposite to the product to be inspected, and the camera of the first photographing mechanism is arranged opposite to the light source of the first photographing mechanism.
Furthermore, the light source of the second photographing mechanism is in backlight from the bottom or in oblique backlight, the light source of the second photographing mechanism is located at the bottom of one side of the product to be inspected, and the camera of the second photographing mechanism is arranged above the other side of the product to be inspected and corresponds to the upper side of the product to be inspected.
Furthermore, the second detection station comprises a third photographing mechanism and a fourth photographing mechanism, the clamping end of the material moving assembly corresponds to the detection position of the second detection station, the third photographing mechanism and the fourth photographing mechanism correspond to the detection position of the second detection station, and the third photographing mechanism and the fourth photographing mechanism are in signal connection with the processing system;
the clamping end of the material moving component can rotate automatically.
Further, the light source of the third photographing mechanism adopts a texture surface light source, the light source of the third photographing mechanism is arranged on one side of the product to be inspected, and the camera of the third photographing mechanism is arranged on the other side of the product to be inspected.
Furthermore, the light source of the fourth photographing mechanism adopts a surface light source, the light source of the fourth photographing mechanism is positioned above one side of the product to be inspected, the fourth photographing mechanism is provided with a first camera position and a second camera position, the first camera position is positioned below the light source side of the fourth photographing mechanism, the second camera position is positioned on one side opposite to the first camera, and the first camera position and the second camera position are both corresponding to the bottom of the product to be inspected.
Furthermore, the material moving assembly adopts a mechanical arm device.
Can freely snatch through the mechanical arm device and wait to examine the product to can cooperate a plurality of detection stations to carry out attitude adjustment, adjust to best shooting angle.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description, serve to explain the principles of the invention.
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of the position of the camera and the light source of the first photographing mechanism for the product to be inspected according to the present invention;
FIG. 3 is a schematic diagram of the position of the camera and the light source of the second photographing mechanism for the product to be inspected according to the present invention;
FIG. 4 is a schematic diagram of the position of the camera and the light source of the third photographing mechanism for the product to be inspected according to the present invention;
fig. 5 is the position schematic diagram of the fourth photographing mechanism of the present invention for the camera and the light source of the product to be inspected.
Detailed Description
Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present invention. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the invention, as detailed in the appended claims.
As shown in figures 1-5: a transparent product inspection apparatus comprising at least one inspection station, wherein:
the detection station performs photographing detection on at least one detection part of a product to be detected; the detection stations are provided with photographing equipment and a light source 4.
The product to be detected is transferred from the feeding conveying component 11 to the detection station through the material transferring component 13, and the product to be detected is transferred to the discharging conveying component 12 through the material transferring component 13 after the photographing detection is finished; a plurality of detection stations are respectively used for photographing and detecting different parts of a product to be detected, and a plurality of images are analyzed and judged through a visual analysis system to judge whether the product to be detected has defects or not, so that the detection function which is faster than manual quality detection is realized.
In the process of photographing and detecting a product to be detected at least one detection station, the product to be detected is in a rotating state; the images of multiple parts of the product to be detected are obtained through multiple angles, the product to be detected can be detected in an all-around mode, and the condition of missing detection is avoided.
The detection stations comprise a first detection station and a second detection station, the material moving assembly 13 picks up a product to be detected from the feeding conveying assembly 11 and performs photographing detection sequentially through the first detection station and the second detection station; the camera selected for the first detection station and the second detection station can adopt a CCD or CMOS industrial camera.
In the rotation process of the product to be detected, the first detection station and the second detection station respectively photograph different detection parts of the product to be detected, and the first detection station and the second detection station photograph n images of the product to be detected in the rotation process of the product to be detected.
The first detection station comprises a first photographing mechanism 21 and a second photographing mechanism 22, and the first photographing mechanism 21 and the second photographing mechanism 22 photograph the product to be detected and send detection data to the processing system; the first photographing mechanism 21 and the second photographing mechanism 22 can detect defects on the side and shoulders of the product.
The first detection station further comprises a rotating mechanism 23, the product to be detected is detected on the rotating mechanism 23, and the rotating mechanism 23 can stably drive the product to be detected to rotate; the rotating mechanism 23 may be a rotating table, or may be a rotatable fixing or clamping mechanism; the rotating mechanism 23 can rotate intermittently, and stops rotating every certain angle, and continues rotating after the first photographing mechanism 21 and the second photographing mechanism 22 finish photographing once, and stops rotating after rotating a certain angle again, and the first photographing mechanism 21 and the second photographing mechanism 22 photograph again, so as to reciprocate until the detection is finished.
The first photographing mechanism 21 adopts a surface backlight, the light source of the first photographing mechanism 21 is right opposite to the product to be inspected, and the camera of the first photographing mechanism 21 is arranged opposite to the light source of the first photographing mechanism 21.
The second photographing mechanism 22 is a bottom backlight or an oblique backlight, a light source of the second photographing mechanism 22 is located at the bottom of one side of the product to be inspected, and a camera of the second photographing mechanism 22 is located above the other side of the product to be inspected and corresponds to the upper side of the product to be inspected.
The second detection station comprises a third photographing mechanism 31 and a fourth photographing mechanism 32, and the third photographing mechanism 31 and the fourth photographing mechanism 32 photograph the product to be detected and send detection data to the processing system; in the detection process of the product to be detected at the second detection station, the product to be detected is driven to rotate by the material moving component 13; the material moving assembly 13 can select a mechanical arm device, a product to be detected is grabbed to the second detection station and then rotated, and the third photographing mechanism 31 and the fourth photographing mechanism 32 are convenient to photograph the product to be detected in multiple angles.
The clamping end of the material moving component 13 corresponds to the detection position of the second detection station, the third photographing mechanism 31 and the fourth photographing mechanism 32 correspond to the detection position of the second detection station, and the third photographing mechanism 31 and the fourth photographing mechanism 32 are in signal connection with the processing system;
the clamping end of the material moving component 13 can rotate by itself.
The third photographing mechanism 31 adopts a texture surface light source, the light source of the third photographing mechanism 31 is arranged at one side of the product to be inspected, and the camera of the third photographing mechanism 31 is arranged at the other side of the product to be inspected.
The fourth mechanism 32 of shooing adopts the area source, and the fourth mechanism 32 of shooing's light source is located the one side top of waiting to examine the product, and the fourth mechanism 32 of shooing is equipped with first camera position and second camera position, and first camera position is located the fourth mechanism 32 of shooing's light source side below, and the second camera position is located the subtend one side of first camera, and first camera position and second camera position all correspond to the bottom of waiting to examine the product.
The material moving assembly 13 adopts a mechanical arm device, the material moving assembly 13 can be provided with two sets of mechanical arm devices according to a first detection station and a second detection station, the first set of mechanical arm device is used for transferring a product to be detected to the first detection station from the feeding conveying assembly 11, after the detection of the product to be detected is completed at the first detection station, the second set of mechanical arm device picks up the product to be detected from the first detection station and transfers the product to the second detection station, and the product is finally conveyed to the discharging conveying assembly 12 after the detection is completed.
Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. This application is intended to cover any variations, uses, or adaptations of the invention following, in general, the principles of the invention and including such departures from the present disclosure as come within known or customary practice within the art to which the invention pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.
It will be understood that the invention is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the present invention is limited only by the appended claims.
Claims (9)
1. A transparent product inspection apparatus, characterized in that transparent product inspection apparatus comprises at least one inspection station, wherein:
the detection station performs photographing detection on at least one detection part of a product to be detected;
the product to be detected is transferred to the detection station from the feeding conveying assembly through the material transferring assembly, and the product to be detected is transferred to the discharging conveying assembly through the material transferring assembly after the photographing detection is finished;
at least one detect the station right wait to examine the product and shoot the testing process in, wait to examine the product and be in the rotation state by the rotating device drive.
2. The transparent product detection equipment as claimed in claim 1, wherein the detection stations comprise a first detection station and a second detection station, the material moving assembly picks up the product to be detected from the feeding conveying assembly and sequentially performs photographing detection through the first detection station and the second detection station, and after the detection is completed, the material moving assembly conveys the product to be detected from the second detection station to the discharging conveying assembly.
3. The transparent product detection device according to claim 2, wherein the first detection station comprises a rotating mechanism, a first photographing mechanism and a second photographing mechanism, the rotating mechanism is arranged at the detection position of the first detection station, and the first photographing mechanism and the second photographing mechanism correspond to the detection position of the first detection station;
the first photographing mechanism and the second photographing mechanism are in signal connection with a processing system.
4. The transparent product detecting apparatus according to claim 3, wherein the light source of the first photographing mechanism is a surface backlight, the light source of the first photographing mechanism is opposite to the product to be detected, and the camera of the first photographing mechanism is disposed opposite to the light source of the first photographing mechanism.
5. The transparent product detection device of claim 3, wherein the second photographing mechanism has a light source that is backlight or inclined backlight at the bottom, the second photographing mechanism has a light source that is located at the bottom of one side of the product to be inspected, and the second photographing mechanism has a camera that is located above the other side of the product to be inspected and corresponds to the upper side of the product to be inspected.
6. The transparent product detection device according to claim 2, wherein the second detection station comprises a third photographing mechanism and a fourth photographing mechanism, the clamping end of the material moving assembly corresponds to the detection position of the second detection station, the third photographing mechanism and the fourth photographing mechanism correspond to the detection position of the second detection station, and the third photographing mechanism and the fourth photographing mechanism are in signal connection with a processing system;
the clamping end of the material moving component can rotate automatically.
7. The transparent product detecting device according to claim 6, wherein the light source of the third photographing mechanism is a textured surface light source, the light source of the third photographing mechanism is disposed on one side of the product to be detected, and the camera of the third photographing mechanism is disposed on the other side of the product to be detected.
8. The transparent product detecting apparatus according to claim 6, wherein the light source of the fourth photographing mechanism is a surface light source, the light source of the fourth photographing mechanism is located above one side of the product to be detected, the fourth photographing mechanism is provided with a first camera position and a second camera position, the first camera position is located below the light source side of the fourth photographing mechanism, the second camera position is located on the opposite side of the first camera, and the first camera position and the second camera position both correspond to the bottom of the product to be detected.
9. The transparent product detection apparatus of claim 1, wherein the material moving assembly employs a robotic device.
Priority Applications (1)
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CN202220869088.0U CN217237796U (en) | 2022-04-14 | 2022-04-14 | Transparent product detection equipment |
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CN202220869088.0U CN217237796U (en) | 2022-04-14 | 2022-04-14 | Transparent product detection equipment |
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CN217237796U true CN217237796U (en) | 2022-08-19 |
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CN202220869088.0U Active CN217237796U (en) | 2022-04-14 | 2022-04-14 | Transparent product detection equipment |
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- 2022-04-14 CN CN202220869088.0U patent/CN217237796U/en active Active
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