CN217230990U - Electrophoresis tool for after-sale spare parts of automobile top cover - Google Patents
Electrophoresis tool for after-sale spare parts of automobile top cover Download PDFInfo
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- CN217230990U CN217230990U CN202220737520.0U CN202220737520U CN217230990U CN 217230990 U CN217230990 U CN 217230990U CN 202220737520 U CN202220737520 U CN 202220737520U CN 217230990 U CN217230990 U CN 217230990U
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- inclined supporting
- vertical frame
- electrophoresis
- rods
- supporting rod
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- 238000001962 electrophoresis Methods 0.000 title claims abstract description 69
- 230000007547 defect Effects 0.000 abstract description 8
- 239000004922 lacquer Substances 0.000 abstract description 7
- 238000010422 painting Methods 0.000 abstract description 7
- 238000003466 welding Methods 0.000 description 23
- 238000000034 method Methods 0.000 description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 238000013461 design Methods 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 229910052742 iron Inorganic materials 0.000 description 5
- 239000000428 dust Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 231100000956 nontoxicity Toxicity 0.000 description 3
- 239000011435 rock Substances 0.000 description 3
- 238000012549 training Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses an electrophoresis tool for after-market spare parts of automobile roofs, which comprises a base and a vertical frame, wherein a plurality of layers of inclined supporting rods are distributed up and down on one side of the vertical frame, and the first ends of the inclined supporting rods are lower than the second ends of the inclined supporting rods; a limiting part is arranged above the first end of the inclined supporting rod, and the distance between the limiting part of the next layer and the vertical frame is larger than the distance between the limiting part of the upper layer and the vertical frame; except for the inclined supporting rod at the lowest layer, the two sides of the first end of the inclined supporting rod are provided with inclined plates, a flow groove is formed between the first end of the inclined supporting rod and the inclined plates at the two sides of the inclined supporting rod, and the distance between the lower end of the flow groove at the upper layer and the vertical frame is smaller than the distance between the limiting part at the lower layer and the vertical frame. The utility model has the advantages that: the electrophoresis watermark that can ensure last one deck top cap avoids polluting one deck top cap down, prevents that the electrophoresis watermark trace from influencing the top cap and sells back spare part electrophoresis lacquer painting quality, avoids appearing the electrophoresis defect.
Description
Technical Field
The utility model relates to an automobile manufacturing field, concretely relates to vapour car roof spare parts electrophoresis frock after sale.
Background
In the process of producing electrophoresis spare parts, an automobile manufacturer needs to carry out electrophoresis treatment on a top cover welding assembly and needs to make an electrophoresis tool special for the top cover after-sale spare parts. After the welding of the top cover assembly is finished, an electrophoresis process before coating is needed to remove oil and electrophoresis primer, and the top cover welding assembly and the electrophoresis tool need to be fixed and cannot shake in the process. Reduce the electrophoresis defect that the electrophoresis process exists simultaneously, when carrying out automobile roof after-sale spare parts electrophoresis among the prior art, the electrophoresis defect as follows easily appears: electrophoretic water blotting, poor electrophoresis, electrophoretic paint film defects and the like.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve lies in:
the technical problem that electrophoresis defects easily occur to automobile roof after-sale spare parts in the prior art is solved.
The utility model discloses a realize solving above-mentioned technical problem through following technical means:
an electrophoresis tool for after-market spare parts of an automobile roof comprises a base, wherein a vertical frame is arranged on the base, a plurality of layers of inclined supporting rods are vertically distributed on one side of the vertical frame, and each layer comprises at least two inclined supporting rods;
the first end of the inclined supporting rod is connected with the vertical frame, and the first end of the inclined supporting rod is lower than the second end of the inclined supporting rod;
a limiting part is arranged above the first end of each inclined supporting rod, and the distance between the limiting part of the next layer and the stand is larger than the distance between the limiting part of the previous layer and the stand among the limiting parts of all the layers of inclined supporting rods;
except for the inclined supporting rod at the lowest layer, the two sides of the first end of the inclined supporting rod are provided with inclined plates, a flow groove is formed between the first end of the inclined supporting rod and the inclined plates at the two sides of the inclined supporting rod, the limiting part is positioned in the corresponding flow groove, and the distance between the lower end of the flow groove at the upper layer and the vertical frame is smaller than the distance between the limiting part at the lower layer and the vertical frame.
The utility model provides a car roof after-sales spare part electrophoresis frock when the actual application, places top cap welding assembly on the inclined support pole of every layer, and spacing portion is used for restricting top cap welding assembly, and the setting of staggering of each layer spacing portion can ensure the stagger of upper story top cap and next floor top cap and place; the setting of hang plate can ensure that the electrophoresis water mark of last one deck top cap avoids polluting one deck top cap down, prevents that electrophoresis water mark from influencing the top cap and sells back up spare part electrophoresis lacquer painting quality, avoids appearing the electrophoresis defect. The whole structure is simple in design; the simplification of the product manufacturing process can be realized; the manufacturing cost is low; the operation is convenient, the training cost is low, and the operation is simple and easy to operate; the design durability is good, and the operation process is stable and reliable; the maintenance cost is low; the spare parts of the product are simple to manufacture and easy to replace quickly; the safety is better; the product has no pollution to the environment when used, and the operation process has no toxicity, no noise, no odor, no dust and other pollution; the product is as special frock of top cap after-sale spare part electrophoresis, can ensure the quality of top cap after-sale spare part electrophoresis lacquer painting.
Preferably, the base is provided with a forklift arm supporting hole.
Preferably, supporting legs are arranged below the base.
Preferably, the number of the supporting legs is four, the supporting legs are symmetrically distributed on two sides of the base in the length direction, the supporting legs are obliquely arranged, and the lower ends of the supporting legs are inclined towards the outer side of the base in the width direction.
The supporting legs that the slope set up can enlarge the interval between the supporting legs as far as possible, and support stability is better.
Preferably, the supporting legs comprise at least two inclined rods and connecting rods;
the upper ends of the inclined rods are connected with the base, the lower ends of the inclined rods are connected through connecting rods, and the connecting rods are parallel to the length direction of the base.
Preferably, the base is provided with a plurality of skid positioning holes.
After-sale spare part electrophoresis frock of vapour car roof is in the in-service use in-process, and accessible skid locating hole is installed the frock on the skid, ensures the normal clear of electrophoresis.
Preferably, the side of the inclined supporting rod is provided with a stand column.
Optimized, the stand sets up two sets ofly, grudging post, inclined support pole are located between two sets of stands, include two stands in every group.
Optimally, a plurality of first fixing holes are formed in the stand column, the number of the first fixing holes is equal to the number of layers of the inclined supporting rods, and the first fixing holes are distributed up and down along the stand column.
Preferably, a plurality of second fixing holes are formed in the vertical frame, the second fixing holes correspond to the inclined supporting rods one by one, and the second fixing holes are located at the first ends of the corresponding inclined supporting rods.
In practical application, can fix top cap welding assembly on first fixed orifices, second fixed orifices through the iron wire, and then ensure that top cap welding assembly is fixed not to rock.
The utility model has the advantages that:
1. the utility model provides a car roof after-sales spare part electrophoresis frock when the actual application, places top cap welding assembly on the inclined support pole of every layer, and spacing portion is used for restricting top cap welding assembly, and the setting of staggering of each layer spacing portion can ensure the stagger of upper story top cap and next floor top cap and place; the setting of hang plate can ensure that the electrophoresis water mark of last one deck top cap avoids polluting one deck top cap down, prevents that electrophoresis water mark from influencing the top cap and sells back up spare part electrophoresis lacquer painting quality, avoids appearing the electrophoresis defect. The whole structure is simple in design; the simplification of the product manufacturing process can be realized; the manufacturing cost is low; the operation is convenient, the training cost is low, and the operation is simple and easy to operate; the design durability is good, and the operation process is stable and reliable; the maintenance cost is low; the spare parts of the product are simple to manufacture and easy to replace quickly; the safety is better; the product has no pollution to the environment when used, and the operation process has no toxicity, no noise, no odor, no dust and other pollution; the product is as special frock of top cap after-sale spare part electrophoresis, can ensure the quality of top cap after-sale spare part electrophoresis lacquer painting.
2. The supporting legs that the slope set up can enlarge the interval between the supporting legs as far as possible, and support stability is better.
3. After-sale spare part electrophoresis frock of vapour car roof is at the in-service use in-process, and accessible skid locating hole is installed the frock on the skid, ensures the normal clear of electrophoresis.
4. In practical application, can fix top cap welding assembly on first fixed orifices, second fixed orifices through the iron wire, and then ensure that top cap welding assembly is fixed not to rock.
Drawings
Fig. 1 and 2 are perspective views of different viewing angles of an electrophoresis tool for after-market spare parts of an automobile roof in an embodiment of the present invention;
fig. 3-8 are a front view, a rear view, a left side view, a right side view, a top view, and a bottom view of the electrophoresis tool for the after-market spare parts of the automobile roof according to the embodiment of the present invention;
wherein,
a base-1; a forklift arm support hole-11; supporting legs-12; positioning holes-13 of the skid; -121 of an inclined bar; connecting rod-122;
a vertical frame-2; a second fixing hole-21;
a support rod-3 is inclined; a limiting part-31; -an inclined plate-32;
column-4; a first fixing hole-41.
Detailed Description
To make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the embodiments of the present invention are combined to clearly and completely describe the technical solution in the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1 and 2, an electrophoresis tool for after-sale spare parts of an automobile roof comprises a base 1, a vertical frame 2, an inclined support rod 3 and a vertical column 4.
As shown in fig. 1, 7 and 8, the base 1 includes a rectangular frame 14, the length direction of the rectangular frame 14 is along the front-back direction, and three cross bars 15 along the left-right direction are welded inside the rectangular frame 14.
As shown in fig. 1, a vertical frame 2 is arranged on the base 1, the vertical frame 2 is located above the right side of the rectangular frame 14, the vertical frame 2 includes two vertical rods 22 distributed along the front-back direction, and the tops of the two vertical rods 22 are connected through a cross beam 23.
As shown in fig. 1, 5 and 6, a plurality of layers of inclined supporting rods 3 are arranged on one side of the vertical frame 2, and four layers are arranged in the embodiment, wherein each layer comprises at least two inclined supporting rods 3; in this embodiment, each layer includes two parallel inclined supporting rods 3, and the inclined supporting rods 3 are located at the left side of the corresponding vertical rods 22. The first end of the inclined supporting rod 3 is connected with the vertical rod 22 of the vertical frame 2 in a welding mode, and the first end of the inclined supporting rod 3 is lower than the second end of the inclined supporting rod 3.
As shown in fig. 1, a limiting portion 31 is disposed above the first end of the inclined support bar 3, a distance between the limiting portion 31 of the next floor and the vertical frame 2 is greater than a distance between the limiting portion 31 of the previous floor and the vertical frame 2 in the limiting portions 31 of all floors of the inclined support bars 3, and the limiting portion 31 is a vertically disposed plate-shaped structure.
Specifically, as shown in fig. 1, the uppermost limiting portion 31 is not separately provided, and the limiting portion 31 is formed by the top rod of the vertical rod 22 to perform a limiting function.
As shown in fig. 1, 5 and 6, except for the lowermost inclined support bar 3, inclined plates 32 are disposed on both sides of the first end of the inclined support bar 3, the edge of each inclined plate 32 is welded to the inclined support bar 3, the width of each inclined plate 32 gradually increases in the direction in which the inclined support bar 3 is inclined downward, flow grooves are formed between the first end of the inclined support bar 3 and the inclined plates 32 on both sides thereof, the limiting portions 31 are located in the corresponding flow grooves, and the distance between the lower end of the flow groove on the previous layer and the vertical frame 2 is smaller than the distance between the limiting portion 31 on the next layer and the vertical frame 2. In this embodiment, all the inclined plates 32 have the same size, and the upper inclined plate 32 is positioned directly above the lower inclined plate 32.
As shown in fig. 1, 5 and 6, the base 1 is provided with a forklift arm support hole 11. Specifically, the inside of rectangular frame 14 except setting up above-mentioned three horizontal poles 15, respectively set up a horizontal pole 15 in the front and back side of these three horizontal poles 15, respectively set up two rectangle frames on these two horizontal poles 15 for form fork truck arm supported hole 11, during practical application, the fork truck arm can insert in two rectangle frames of rear side in two rectangle frames of front side, and then with the integrated device fork.
As shown in fig. 1, 3 and 4, the side of the inclined support rod 3 is provided with a vertical column 4. The stand 4 sets up two sets ofly, grudging post 2, inclined support rod 3 are located between two sets of stands 4, and every group is including two stands 4, four altogether, and four stands 4 set up respectively at the both ends department that is located forefront and rearmost horizontal pole 15.
As shown in fig. 1, a plurality of first fixing holes 41 are formed in the upright 4, the number of the first fixing holes 41 is equal to the number of layers of the inclined support rods 3, and the first fixing holes 41 are distributed up and down along the upright 4.
As shown in fig. 1, a plurality of second fixing holes 21 are formed in the vertical frame 2, the second fixing holes 21 correspond to the inclined support rods 3 one by one, and the second fixing holes 21 are located at the first ends of the corresponding inclined support rods 3.
As shown in fig. 1, in the present embodiment, the first fixing hole 41 and the second fixing hole 21 are formed by rectangular frames welded to the upright 4 or the stand 2.
As shown in fig. 1, a supporting leg 12 is disposed below the base 1. The number of the supporting legs 12 is four, the supporting legs 12 are symmetrically distributed on two sides of the base 1 in the length direction, the supporting legs 12 are obliquely arranged, and the lower ends of the supporting legs 12 are oblique to the outer side of the base 1 in the width direction.
As shown in fig. 1, the supporting foot 12 includes at least two tilting rods 121, in this embodiment three tilting rods. Also included are connecting rods 122; the upper end and the base 1 of slope pole 121 are connected, and is concrete, and rectangular frame 14 adopts square tube welding to make, slope pole 121 is the bar platelike structure, and it is wide from top to bottom narrow, and the upper end sets up the right angle opening for cooperate and weld with rectangular frame 14's square pipe, the three slope pole 121 parallel arrangement of every supporting legs 12, connect through connecting rod 122 between the lower extreme of each slope pole 121, connecting rod 122 is on a parallel with the length direction of base 1.
As shown in fig. 1, the base 1 is provided with a plurality of skid positioning holes 13. In this embodiment, four positioning members 131 with right-angled U-shaped cross sections are disposed below the base 1, and stepped holes are disposed on the positioning members 131, and the stepped holes are the sled positioning holes 13. The arrangement mode between each skid locating hole 13 can according to the actual installation demand setting, satisfy promptly can with correspond the skid locating pin cooperation installation on the skid can.
The utility model discloses a car roof after-sales spare part electrophoresis frock when in actual use, places top cap welding assembly on the inclined support bar 3 of each layer, and spacing portion 31 is used for restricting top cap welding assembly, and spacing portion 31 of each layer staggers the setting, can ensure the stagger of upper strata top cap and next floor top cap and place; the setting of hang plate 32 can ensure that the electrophoresis water mark of last one deck top cap avoids polluting one deck top cap down, prevents that electrophoresis water mark from influencing the top cap and sells spare part electrophoresis lacquer painting quality after, avoids appearing the electrophoresis defect. The whole structure is simple in design; the simplification of the product manufacturing process can be realized; the manufacturing cost is low; the operation is convenient, the training cost is low, and the operation is simple and easy to operate; the design durability is good, and the operation process is stable and reliable; the maintenance cost is low; the spare parts of the product are simple to manufacture and easy to replace quickly; the safety is better; the product has no pollution to the environment when used, and the operation process has no toxicity, no noise, no odor, no dust and other pollution; the product is as special frock of top cap after-sale spare part electrophoresis, can ensure the quality of top cap after-sale spare part electrophoresis lacquer painting.
The supporting feet 12 which are obliquely arranged can enlarge the distance between the supporting feet 12 as much as possible, and the supporting stability is better.
After-sale spare part electrophoresis frock of vapour car roof is in the in-service use in-process, and accessible skid locating hole 13 is installed the frock on the skid, ensures the normal clear of electrophoresis.
In practical application, can fix the top cap welding assembly on first fixed orifices 41, second fixed orifices 21 through the iron wire, and then ensure that top cap welding assembly is fixed and does not rock.
The actual using process comprises the following steps:
the top cover welding assembly is firstly placed on the inclined supporting rods 3 on each layer, and the front side, the rear side and the right side of the top cover are fixed with the first fixing holes 41 and the second fixing holes 21 respectively through iron wires without shaking. Repeating the above actions to complete the fixing of the 4 top cover welding assemblies.
First fixing hole 41 of upright post 4
The forklift extends the forklift arm into the forklift arm supporting hole 11, the whole electrophoresis tool and the workpiece are lifted from the ground and placed on the welding skid, and the skid positioning hole 13 and the front and rear skid positioning pins are accurately installed.
And (3) coating the electrophoresis tool and the workpiece, converting the coating skid by the welding skid, and performing electrophoresis before coating and electrophoresis drying.
After the procedures are completed, the forklift extends the forklift arm into the forklift arm supporting hole 11, the whole electrophoresis tool and the electrophoresis workpiece are lifted from the coating skid and placed on the ground.
And (3) removing iron wires fixed with the first fixing hole 41 and the second fixing hole 21 respectively at the front side, the rear side and the right side of the top cover, then placing the top cover on a container, and repeating the above actions to finish the removal of the top cover welding assembly of 4 pieces of electrophoresis.
And (5) operating the empty electrophoresis tool to a welding workshop.
And (4) finishing all the steps, repeating the actions and recovering the original state.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.
Claims (10)
1. The utility model provides an after sales spare part electrophoresis frock of vapour car roof which characterized in that: the device comprises a base (1), wherein a vertical frame (2) is arranged on the base (1), a plurality of layers of inclined supporting rods (3) are distributed up and down on one side of the vertical frame (2), and each layer comprises at least two inclined supporting rods (3);
the first end of the inclined supporting rod (3) is connected with the vertical frame (2), and the first end of the inclined supporting rod (3) is lower than the second end of the inclined supporting rod (3);
a limiting part (31) is arranged above the first end of each inclined supporting rod (3), and in the limiting parts (31) of all layers of inclined supporting rods (3), the distance between the limiting part (31) of the next layer and the vertical frame (2) is greater than the distance between the limiting part (31) of the previous layer and the vertical frame (2);
except for the inclined supporting rod (3) at the lowest layer, the two sides of the first end of the inclined supporting rod (3) are provided with inclined plates (32), a flow groove is formed between the first end of the inclined supporting rod (3) and the inclined plates (32) at the two sides of the inclined supporting rod, the limiting part (31) is positioned in the corresponding flow groove, and the distance between the lower end of the flow groove at the upper layer and the vertical frame (2) is smaller than the distance between the limiting part (31) at the lower layer and the vertical frame (2).
2. The automobile roof after-market spare part electrophoresis tool of claim 1, wherein: the forklift arm support hole (11) is formed in the base (1).
3. The automobile roof after-market spare part electrophoresis tool of claim 1, wherein: supporting legs (12) are arranged below the base (1).
4. The automobile roof after-market spare part electrophoresis tool of claim 3, wherein: the supporting legs (12) are four in number, the supporting legs (12) are symmetrically distributed on two sides of the base (1) in the length direction, the supporting legs (12) are obliquely arranged, and the lower ends of the supporting legs (12) are oblique to the outer side of the base (1) in the width direction.
5. The automobile roof after-market spare part electrophoresis tool of claim 4, wherein: the supporting foot (12) comprises at least two inclined rods (121) and also comprises a connecting rod (122);
the upper ends of the inclined rods (121) are connected with the base (1), the lower ends of the inclined rods (121) are connected through connecting rods (122), and the connecting rods (122) are parallel to the length direction of the base (1).
6. The automobile roof after-market spare part electrophoresis tool of claim 1, wherein: the base (1) is provided with a plurality of skid positioning holes (13).
7. The electrophoresis tool for the after-market spare parts of the automobile top cover according to claim 1, wherein: and the side edge of the inclined supporting rod (3) is provided with an upright post (4).
8. The automobile roof after-market spare part electrophoresis tool of claim 7, wherein: the upright posts (4) are arranged in two groups, the vertical frame (2) and the inclined supporting rods (3) are arranged between the two groups of upright posts (4), and each group comprises two upright posts (4).
9. The automobile roof after-market spare part electrophoresis tool of claim 7 or 8, wherein: a plurality of first fixing holes (41) are formed in the upright post (4), the number of the first fixing holes (41) is equal to the number of layers of the inclined supporting rods (3), and the first fixing holes (41) are distributed up and down along the upright post (4).
10. The automobile roof after-market spare part electrophoresis tool of claim 1, wherein: the vertical frame (2) is provided with a plurality of second fixing holes (21), the second fixing holes (21) correspond to the inclined supporting rods (3) one by one, and the second fixing holes (21) are located at the first ends of the corresponding inclined supporting rods (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220737520.0U CN217230990U (en) | 2022-03-31 | 2022-03-31 | Electrophoresis tool for after-sale spare parts of automobile top cover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220737520.0U CN217230990U (en) | 2022-03-31 | 2022-03-31 | Electrophoresis tool for after-sale spare parts of automobile top cover |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217230990U true CN217230990U (en) | 2022-08-19 |
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ID=82842963
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220737520.0U Active CN217230990U (en) | 2022-03-31 | 2022-03-31 | Electrophoresis tool for after-sale spare parts of automobile top cover |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217230990U (en) |
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2022
- 2022-03-31 CN CN202220737520.0U patent/CN217230990U/en active Active
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