CN217225863U - Water cutting ultrahigh pressure generator - Google Patents

Water cutting ultrahigh pressure generator Download PDF

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Publication number
CN217225863U
CN217225863U CN202221063875.2U CN202221063875U CN217225863U CN 217225863 U CN217225863 U CN 217225863U CN 202221063875 U CN202221063875 U CN 202221063875U CN 217225863 U CN217225863 U CN 217225863U
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China
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motor
water
base
energy accumulator
oil tank
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CN202221063875.2U
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Chinese (zh)
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乔彦兵
王玉庆
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Shandong Wamit Numerical Control Technology Co ltd
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Shandong Wamit Numerical Control Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a water cutting ultrahigh pressure generator, which comprises a box body and a generator component arranged in the box body, wherein a chassis and a control box are arranged on a base of the box body, a top cover middle beam is arranged at the top of the chassis, and the front side and the rear side of the top cover middle beam are respectively hinged with a front side flip cover and a rear side flip cover of a top window which is connected with a transparent material; the motor and the oil tank of the generator assembly are arranged in parallel along the length direction of the base, the energy accumulator is arranged above the motor and the oil tank, the first supercharger and the second supercharger are respectively arranged on two sides of the energy accumulator, the motor drives the tandem double-plunger pump and the gear pump, and the gear pump is respectively communicated with the pressure input ends of the first supercharger and the second supercharger through oil conveying pipes; the pressurizing ends of the two superchargers are respectively provided with a flowing water inlet and a flowing water outlet, the flowing water outlets are respectively communicated with an energy accumulator through connecting pipes, and the energy accumulator conveys high-pressure water to the water jet cutting device. The device can produce the superhigh pressure, is convenient for observe inside part, and is convenient for maintain inside part.

Description

Water cutting ultrahigh pressure generator
Technical Field
The utility model relates to a water cutting equipment is exactly a water cutting superhigh pressure generator.
Background
Water cutting, also known as water jet cutting, is a high pressure water jet cutting technique, which is a machine that utilizes high pressure water flow to cut. The workpiece can be cut at will under the control of a computer, and the influence of the material texture is small. Because of its low cost, easy operation, yields are high, and water cutting is gradually becoming the mainstream cutting mode in the aspect of industrial cutting technology.
An important procedure of water cutting is to pressurize water, the water pressurization is mainly carried out in a hydraulic pressurization mode, and the conventional hydraulic pressurization device is usually installed through a support, occupies a large space and is inconvenient to install and maintain; in addition, the existing supercharging device, one set of supercharging device, only provides jet flow for one cutting platform.
In addition, the case of the existing water cutting equipment is provided with an opaque top cover, so that the working condition of internal parts is inconvenient to observe; in addition, the whole top cover is often required to be detached to maintain the internal parts, and the maintenance is inconvenient.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a water cutting superhigh pressure generator, the device can produce the superhigh pressure, is convenient for observe inside part, and is convenient for maintain inside part.
In order to solve the technical problem, the utility model adopts the following technical means:
a water cutting ultrahigh pressure generator comprises a box body and a generator assembly arranged in the box body, wherein the box body is provided with a base, a chassis is arranged on the base, one end of the chassis is provided with a control box, the top of the chassis is provided with a top cover middle beam along the length direction of the base, and the front side and the rear side of the top cover middle beam are respectively hinged with a front side flip cover and a rear side flip cover; the front side flip cover and the rear side flip cover are both provided with top windows made of transparent materials; the generator component is provided with a motor and an oil tank which are arranged in parallel along the length direction of the base, an energy accumulator is arranged above the motor and the oil tank, a first supercharger and a second supercharger are respectively arranged on two sides of the energy accumulator, the motor drives a series double-plunger pump and a gear pump, and the gear pump is respectively communicated with the pressure input ends of the first supercharger and the second supercharger through oil pipelines; the pressurizing ends of the first supercharger and the second supercharger are respectively provided with a flowing water inlet and a flowing water outlet, the flowing water outlets are respectively communicated with an energy accumulator through a connecting pipe, and the energy accumulator conveys high-pressure water to the water jet cutting device.
Two ends of the base are respectively provided with a vertical supporting rod; the bottom end of the vertical supporting rod is fixedly connected with the base, and the top end of the vertical supporting rod is connected with the top cover middle beam through a bolt.
The outer side of the shaft of the motor is provided with a bell-shaped cover, and the shaft end of the motor is sequentially connected with a serial double-plunger pump and a gear pump; the below of the axle head of motor is equipped with the radiator, and the radiator is equipped with the circulation cooling tube, and the circulation cooling tube is established and is dispelled the heat to the oil tank.
Drawings
Fig. 1 is a perspective view of the present invention.
Fig. 2 is a perspective view of the generator assembly of the present invention.
Description of reference numerals: 101-a base; 102-a control box; 103-front side flip cover; 104-roof centre sill; 105-rear side flip; 106-top window; 107-chassis; 201-a first commutation controller; 202-a first booster; 203-an energy storage; 204-a second commutation controller; 205-a second booster; 206-a motor; 207-bell jar; 208-a water purifier; 209-tandem double plunger pump; 210-a heat sink; 211-gear pump; 212-oil tank.
Detailed Description
The present invention will be further described with reference to the following examples.
Referring to fig. 1 and 2, the water cutting ultrahigh pressure generator of the present invention comprises a box body and a generator assembly disposed in the box body; the box body is provided with a base (101), a case (107) is arranged on the base (101), one end of the case (107) is provided with a control box (102), the top of the case (107) is provided with a top cover middle beam (104) along the length direction of the base, and the front side and the rear side of the top cover middle beam (104) are respectively hinged with a front side flip cover (103) and a rear side flip cover (105); the front side flip cover (103) and the rear side flip cover (105) are both provided with top windows made of transparent materials; the generator component is provided with a motor (206) and an oil tank (211), the motor (206) and the oil tank (211) are arranged in parallel along the length direction of the base, an energy accumulator (203) is arranged above the motor (206) and the oil tank (211), a first booster (202) and a second booster (205) are respectively arranged on two sides of the energy accumulator (203), the first booster (202) and the second booster (205) are respectively matched with a first reversing controller (201) and a second reversing controller (204), and the oil pressure of the first booster (202) and the second booster (205) is provided by the oil tank (211) through a high-pressure pipe and a gear pump (211); the motor (206) drives the tandem double-plunger pump (209) and the gear pump (211), and the gear pump (211) is respectively communicated with the pressure input ends of the first supercharger (202) and the second supercharger (205) through oil pipelines; the pressurizing ends of the first booster (202) and the second booster (205) are respectively provided with a flowing water inlet and a flowing water outlet, the flowing water outlets are respectively communicated with the energy accumulator (203) through connecting pipes, and the energy accumulator (203) conveys high-pressure water to the water jet cutting device. The first booster (202) and the second booster (205) can effectively increase the flow of the output high-pressure water to meet the working requirement of ultrahigh-pressure jet supply.
The flowing water inlets of the pressurizing ends of the first supercharger (202) and the second supercharger (205) are connected with the water purifier through connecting pipes, and the purified water flows to the first supercharger (202) and the second supercharger (205).
The front side flip cover (103) and the rear side flip cover (105) are respectively hinged and connected with the front side and the rear side of the top cover middle beam (104); the front side flip cover (103) and the rear side flip cover (105) can be opened or opened simultaneously as required to check and maintain internal components, and the front side flip cover (103) and the rear side flip cover (105) are both provided with top windows made of transparent materials; by utilizing the top window, the working condition of the internal part can be observed more conveniently, the condition can be found conveniently, and the processing can be carried out in time.
Two ends of the base (101) are respectively provided with a vertical supporting rod; the bottom end of the vertical supporting rod is fixedly connected with the base (101), and the top end of the vertical supporting rod is connected with the top cover middle beam (104) through bolts.
Through the bolt connection, the roof center sill (104) can be conveniently detached when needed, so that the maintenance or necessary detachment and installation operation of parts with large volume can be conveniently carried out.
A bell-shaped cover is arranged on the outer side of the shaft of the motor (206), and the shaft end of the motor (206) is sequentially connected with a serial double-plunger pump (209) and a gear pump (211); a radiator (210) is arranged below the shaft end of the motor (206), the radiator (210) is provided with a circulating radiating pipe, and the circulating radiating pipe is arranged for radiating heat of the oil tank (211).
The working principle of the embodiment is as follows:
the gear pump (211) continuously circulates oil among the oil tank (211), the first supercharger (202), and the second supercharger (205); a tandem double-plunger pump (209) generates an oil pressure for circulating oil, and the oil pressure is converted into a water pressure by a ratio of 1:20 in a first booster (202) and a second booster (205).
The above description is only a preferred and practical embodiment of the present invention, and not intended to limit the scope of the present invention, and all structural equivalents made by using the contents of the specification and drawings are included in the scope of the present invention.

Claims (3)

1. The utility model provides a water cutting superhigh pressure generator, includes the box, sets up the generator subassembly in the box, its characterized in that:
the box body is provided with a base (101), a case (107) is arranged on the base (101), one end of the case (107) is provided with a control box (102), the top of the case (107) is provided with a top cover middle beam (104) along the length direction of the base, and the front side and the rear side of the top cover middle beam (104) are respectively hinged with a front side flip cover (103) and a rear side flip cover (105); the front side flip cover (103) and the rear side flip cover (105) are both provided with top windows made of transparent materials;
the generator component is provided with a motor (206) and an oil tank (212), the motor (206) and the oil tank (212) are arranged in parallel along the length direction of the base, an energy accumulator (203) is arranged above the motor (206) and the oil tank (212), a first booster (202) and a second booster (205) are respectively arranged on two sides of the energy accumulator (203), the motor (206) drives a series double-plunger pump (209) and a gear pump (211), and the gear pump (211) is respectively communicated with pressure input ends of the first booster (202) and the second booster (205) through oil conveying pipes; the pressurizing ends of the first pressurizer (202) and the second pressurizer (205) are respectively provided with a flowing water inlet and a flowing water outlet, the flowing water outlets are respectively communicated with the energy accumulator (203) through connecting pipes, and the energy accumulator (203) conveys high-pressure water to the water jet cutting device.
2. The water-cutting ultra-high pressure generator of claim 1, wherein: two ends of the base (101) are respectively provided with a vertical supporting rod; the bottom end of the vertical supporting rod is fixedly connected with the base (101), and the top end of the vertical supporting rod is connected with the top cover middle beam (104) through bolts.
3. The water-cutting ultra-high pressure generator of claim 1, wherein: a bell-shaped cover is arranged on the outer side of a shaft of the motor (206), and the shaft end of the motor (206) is sequentially connected with a serial double-plunger pump (209) and a gear pump (211); a radiator (210) is arranged below the shaft end of the motor (206), the radiator (210) is provided with a circulating radiating pipe, and the circulating radiating pipe is arranged for radiating heat of the oil tank (212).
CN202221063875.2U 2022-05-06 2022-05-06 Water cutting ultrahigh pressure generator Active CN217225863U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221063875.2U CN217225863U (en) 2022-05-06 2022-05-06 Water cutting ultrahigh pressure generator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221063875.2U CN217225863U (en) 2022-05-06 2022-05-06 Water cutting ultrahigh pressure generator

Publications (1)

Publication Number Publication Date
CN217225863U true CN217225863U (en) 2022-08-19

Family

ID=82822242

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221063875.2U Active CN217225863U (en) 2022-05-06 2022-05-06 Water cutting ultrahigh pressure generator

Country Status (1)

Country Link
CN (1) CN217225863U (en)

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